Strada dei Boschi, 40 20852 Villasanta (MB) Italia tel. +39 039 302035 [email protected] www.idinsertdeal.com R3123 Stainless steel AISI 316L pressure regulator, for compressed air, gas and liquid FEATURES Pressure regulator for inlet pressure up to 60 bar (870 psi) in the standard version. Connections by flanges screwed to the body: G 1-1/4-F; G 1-F; 1-1/4"NPT-F; 1”NPT-F Connections with EN or ASME flanges available on request. Outlet pressure, up to 15 bar (218 psi), is controlled by a rubber diaphragm; greater outlet pressures are controlled by a piston. Balanced main valve. Available the ATEX version. Brand II2GDcIICX. For use in potentially explosive atmospheres zones: 1, 21, 2, 22 (not applicable in mines and zone 0). The product complies with the directive 97/23/CE PED. SPECIFICATIONS Weight R3123: diaphragm model ~10.2 kg (~22.5 lb), piston model ~10.6 kg (~ 23.4 lb) Operating temperature: -20°C ÷ +80°C (-4 °F ÷ +176 °F) for standard version Main valve leakage classification: VI (bubble tight) Flow coefficient: Kv= 6 Nm³/h Cv = 7 US gal/min Degree of protection: IP25 G 1/4 or 1/4”NPT gauge port on both sides by flanges screwed to the body. MATERIALS Body and bonnet: stainless steel AISI 316L Internal parts: stainless steel AISI 316L Main valve spring: stainless steel AISI 302 Adjusting spring: C85 nickel-plated NiP/Fe 15 μm, not in contact with the fluid Diaphragm: NBR+PTFE Piston: stainless steel AISI 316L Gaskets: FPM or EPDM depending on the fluid (different compounds available on request) ACCESSORIES Pilot operated version, pressure setpoint to be controlled by a pilot regulator Wall mounting bracket: P36107030304 Overpressure relieving function (only for compressed air versions) Gauge for outlet pressure SPARE PARTS Gauges Complete kit: net filter, complete main valve, O-rings, assembled diaphragm. Copyright © ID Insert Deal S.r.l. - All rights reserved 2 flow charts R3123 Pout 0,2÷1,5 bar - Pin=10 bar - Aria/Air 1,6 1,4 Outlet pressure [bar] 1,2 1 0,8 0,6 0,4 0,2 0 0 100 200 300 400 500 600 700 800 900 Flow rate [Nm^3/h] R3114-R3138 (AISI 316L) Pin=10 bar Aria/air 9 8 R3123 Pout 0,8÷8 bar - Pin=10 bar - Aria/Air 7 pressure [bar] Outlet [bar] Outlet pressure 7 6 56 45 34 2 3 1 2 0 10 20 0 0 200 40 60 80 100 120 140 160 Flow rate [Nm3/h] ------Limite consigliato di portata/Racammended flow limit 400 600 800 1000 1200 1400 180 1600 Flow rate [Nm^3/h] Copyright © ID Insert Deal S.r.l. - All rights reserved 3 available model types Regolatori di pressione per media pressione Pressure regulators for medium pressure Regolatori di pressione per media pressione in acciaio inox, idonei per aria compressa e gas tecnici non corrosivi e liquidi Pressure regulators for medium pressure, made of stainless steel, for compressed air and technical, non corrosive gases and liquid Corpo e campana da lavorazione di barra-NO manometro / Body by machining bar-Without gauge TYPE PS bar P.Out bar 15 0,2-1,5 60 0,2-1,5 15 0,3-3 R3123 60 0,3-3 R3123 60 0,8-8 R3123 60 1,5-15 R3123 60 3-30 R3123 60 5-50 CONNECTION IN CONNECTION OUT GAUGE CONNECTION G 1-F G 1-1/4 -F 1" NPT-F 1"1/4 NPT-F G 1-F G 1-1/4 -F 1" NPT-F 1"1/4 NPT-F G 1/4-F G 1/4-F 1/4"NPT-F 1/4"NPT-F 3123# G 1-F G 1-1/4 -F 1" NPT-F 1"1/4 NPT-F G 1-F G 1-1/4 -F 1" NPT-F 1"1/4 NPT-F G 1/4-F G 1/4-F 1/4"NPT-F 1/4"NPT-F 3123# G 1-F G 1-1/4 -F 1" NPT-F 1"1/4 NPT-F G 1-F G 1-1/4 -F 1" NPT-F 1"1/4 NPT-F G 1-F G 1-1/4 -F 1" NPT-F 1"1/4 NPT-F G 1-F G 1-1/4 -F 1" NPT-F 1"1/4 NPT-F G 1-F G 1-1/4 -F 1" NPT-F 1"1/4 NPT-F G 1-F G 1-1/4 -F 1" NPT-F 1"1/4 NPT-F G 1-F G 1-1/4 -F 1" NPT-F 1"1/4 NPT-F G 1-F G 1-1/4 -F 1" NPT-F 1"1/4 NPT-F G 1/4-F G 1/4-F 1/4"NPT-F 1/4"NPT-F G 1/4-F G 1/4-F 1/4"NPT-F 1/4"NPT-F G 1/4-F G 1/4-F 1/4"NPT-F 1/4"NPT-F G 1/4-F G 1/4-F 1/4"NPT-F 1/4"NPT-F CODE MEDIUM R3123 R3123 3123# 3123# 3123# 3123# 3123# 3123# NH3 O2 Liquid * Air - Relieving NH3 O2 Liquid * Air - Relieving O2 Liquid * Air - Relieving O2 Liquid * Air - Relieving O2 Liquid * Air - Relieving O2 Liquid * Air - Relieving * Aria - N2 - He - Ar - H2 - C3H8 - CH4 - CO2 - N2O ATTACCHI DIVERSI DA STANDARD / CONNECTION DIFFERENT FROM STANDARD Attacchi flangiati / Connections with flanges Attacchi entrata/uscita G 3/4-F / Inlet/outlet G 3/4-F connections Attacchi entrata/uscita 3/4 NPT / Inlet/outlet 3/4 connections NPT ESECUZIONI DIVERSE DA STANDARD / EXECUTIONS DIFFERENT FROM STANDARD Pressione uscita pretarata / Pre-set outlet pressure Pressione uscita tarata fissa, vite con dado cieco / Fixed outlet pressure, screw with cap nut O-ring diversi da standard - EPDM / O-ring different from standard - EPDM O-ring secondo FDA / O-ring in accordance to FDA Convogliamento su campana / Venting on bonnet Stampigliatura su specifica del cliente / Not standard branding Versione Relieving / Relieving version Versione ATEX / ATEX version Temperature diverse da standard / Special temperature range Sgrassato uso O2 / Degreased for O2 Manometro per pressione di uscita / Gauge for outlet pressure ACCESSORI / ACCESSORIES Staffa P36107030304 / Bracket P36107030304 Copyright © ID Insert Deal S.r.l. - All rights reserved 4 generating the product code Regolatore 2° stadio R3123 AISI 316L AA BB CC DD E F GG AA Attacchi / Connections BB CC Pressione ingresso / Inlet pressure Intervallo uscita - Outlet range DD Tipologia di fluido / Fluid type E Relieving / Relieving F GG Marchiato / Marked Accessori / Accessories J0 R0 B0 Y0 N0 A0 B0 D0 E0 F0 G0 98 99 0 1 I 00 04 05 06 08 02 G1 1/4-F G 1-F 1 1/4"NPT-F 1"NPT-F 60 bar Pout 0,2 - 1,5 bar Pout 0,3 - 3 bar Pout 0,8 - 8 bar Pout 1,5 - 15 bar Pout 3 - 30 bar Pout 5 - 50 bar EPDM FPM Non relieving Relieving ID Nessun accessorio Taratura fissa Pretarato Manometro Sgrassato uso O2 Temperatura -20°C ÷ +200°C CODE COMPOSITION EXAMPLE 3123#R0 N0 D0 99 1 I 00 3123#: Regulator R3123 AISI 316 R0: connection G 1-F N0: maximum inlet pressure 60 bar D0: outlet pressure range 0,8-8 bar 99: FPM gaskets 1: Relieving I 00: No accessories Copyright © ID Insert Deal S.r.l. - All rights reserved 5 technical drawings (all dimensions in mm) BRACKET: P36107030304 40 = = 25 6,5 60 IN OUT H1 H 129,5 13 = = = 165 ~97 = 126 ~167 33 GAUGE PORT 150 90 = = MODEL OUTLET PRESSURE RANGE Diaphragm 0.2÷1.5 / 0.3÷3 / 0.8÷8 / 1.5÷/15 bar 0.2÷1.5 / 0.3÷3 / 0.8÷8 / 1.5÷/15 bar Piston Piston 3÷30 / 5÷50 bar Copyright © ID Insert Deal S.r.l. - All rights reserved H ~286 mm ~302 mm ~311 mm H1 ~55 mm ~72 mm ~80 mm 6 ID Insert Deal Srl Strada dei Boschi, 40 20852 Villasanta (MB) Italia tel. +39 039 302035 [email protected] www.idinsertdeal.com ID Insert Deal si riserva il diritto di cambiare le specifiche del prodotto senza preavviso. ID Insert Deal reserves the right to change and/or modify product specifications without prior notice. Insert Deal non si assume alcuna responsabilità per la scelta, uso e manutenzione di qualsiasi prodotto. La responsabilità per l’idonea scelta, uso e manutenzione di qualsiasi prodotto ID rimane interamente a carico dell’acquirente. Insert Deal does not assume responsibility for selection, use and maintenance of any products. Responsibility for proper selection, use and maintenance of any ID products remains entirely to the purchaser. Riproduzione vietata. Tutti i diritti riservati; nessuna parte del presente documento può essere riprodotta senza autorizzazione di ID Insert Deal Srl. Reproduction forbidden. All rights reserved; the hereby document can’t be reproduced, also partially, without the authorization of ID Insert Deal Srl. 2^S-3123 - R3123_EN_00 Azienda con sistema di gestione qualità certificato. certificato N° 50 100 9191 Company with certificated quality management system. certificate N° 50 100 9191 Copyright © ID Insert Deal S.r.l. - All rights reserved 7