Strada dei Boschi, 40 20852 Villasanta (MB) Italia tel. +39 039 302035 [email protected] www.idinsertdeal.com R1000 Brass high pressure regulator, suitable for compressed air, gas and liquid FEATURES High pressure regulator, standard version inlet pressure up to 220 bar (3190 psi), higher pressure for special versions. Suitable for industrial applications that require high flow rates. Inlet and outlet connection 1” – M. Other connections available on request. Outlet pressure up to 15 bar (218 psi) is controlled by a diaphragm; greater outlet pressures are controlled by a piston. The main valve is balanced for outlet pressure up to 50 bar. Inlet and outlet pressure gauges. Available the ATEX version Brand II2GDcIICX. For use in potentially explosive atmospheres zones: 1, 21, 2, 22 (not for mines and zone 0). The product complies with the directive 97/23/CE (PED). SPECIFICATIONS Inlet and outlet pressure gauges: accuracy class 1.6, G 1/4 ports Diaphragm regulator weight: ~15 kg (~33 lb) Piston regulator weight: ~17 kg (~37 lb) Standard version operating temperature -20 °C ÷ +60 °C (-4 °F ÷ +140 °F) Main valve leakage classification: VI (bubble tight) Flow coefficient: Kv= 2.5 Nm3/h (Cv= 2.93 US gal/min) Degree of protection: IP25 Big dimension upstream filter MATERIALS Body and bonnet: brass Internal parts: brass Main valve spring: C85 (not in contact with the fluid) Adjusting spring: C85 (not in contact with the fluid) Diaphragm (for outlet pressure up to 15 bar): two coupled diaphragms neoprene+PTFE (PTFE in contact with the fluid) Piston (for greater outlet pressure): brass O-ring: EPDM or FPM according to the fluid (other compounds available on request) Main valve gasket: PA 6.6 ACCESSORIES Wall mounting bracket: M1B304 Dome loaded version, outlet pressure to be controlled by a pilot pressure SPARE PARTS Gauges Overpressure valve Complete kit: filter cartridge, complete main valve, o-rings, assembled diaphragm Copyright © ID Insert Deal S.r.l. - All rights reserved 2 available model types Regolatori di pressione per alta pressione / High pressure regulators Regolatori di pressione per alta pressione in ottone, idonei per aria compressa e gas tecnici non corrosivi e liquidi Pressure regulators for high pressure, made of brass, for compressed air and technical, non corrosive gases and liquids Corpo da lavorazione di barra tonda, attacco entrata G 1-M Body by machining round bar, inlet connection G 1-M PS bar P.Out bar CONNECTION IN CONNECTION OUT CODE R1000 MA R1000 MB R1000 MC 80 80 80 0,8-8 1,5-15 3-30 G 1-M G 1-M G 1-M G 1-M G 1-M G 1-M 1000# 1000# 1000# R1000 HA 220 0,8-8 G 1-M G 1-M 1000# R1000 HB 220 1,5-15 G 1-M G 1-M 1000# R1000 HC 220 3-30 G 1-M G 1-M 1000# R1000 HD 220 5-50 G 1-M G 1-M 1000# R1000 HF 220 20-200 G 1-M G 1-M 1000# TYPE MEDIUM R1000 CO2 CO2 CO2 O2 H2 - CH4 Aria - N2 - Ar - He O2 H2 - CH4 Aria - N2 - Ar - He O2 H2 - CH4 Aria - N2 - Ar - He O2 H2 - CH4 Aria - N2 - Ar - He O2 H2 - CH4 Aria - N2 - Ar - He ATTACCHI DIVERSI DA STANDARD / CONNECTION DIFFERENT FROM STANDARD Attacchi in/out diversi da standard (nipples esterni 1"NPT-M - 1"NPT-F) / Connections different from standard (external nipples 1"NPT-M - 1"NPT-F) ESECUZIONI DIVERSE DA STANDARD / EXECUTIONS DIFFERENT FROM STANDARD Pressione ingresso 250-300 bar / Inlet pressure 250-300 bar Pressione ingresso 350-400 bar / Inlet pressure 350-400 bar Pressione uscita pretarata / Pre-set outlet pressure Pressione uscita tarata fissa, vite con dado cieco / Fixed outlet pressure, screw with cup nut O-ring secondo FDA / O-ring in accordante to FDA O-ring FPM / O-ring FPM O-ring speciali / Special O-ring Convogliamento su campana e Valvola di sovrapressione / Venting on bonnet and over pressure Valve Versione idonea per liquidi / Execution for liquid Versione regolatore pilotato / Dome loaded version Cromatura-nichelatura / Crome-Nichel plating Stampigliatura su specifica del cliente / Not standard branding Versione ATEX / ATEX version Temperature diverse da standard / Special temperature range Sgrassato uso O2 / Degreased for O2 ACCESSORI / ACCESSORIES Kit staffa + viti (mod. HA.HB, HC, HD) M1B304 / Bracket with screws (mod. HA.HB, HC, HD) M1B304 Kit staffa + viti (mod. HF) M1B305 / Bracket with screws (mod. HF) M1B305 Copyright © ID Insert Deal S.r.l. - All rights reserved 3 generating the product code R1000 IN OTTONE AA BB CC DD E F GG AA Attacchi / Connections BB Pressione ingresso / Inlet pressure CC Intervallo uscita / Outlet range DD Tipologia di fluido / Fluid type E Pilotato / Pilot operated F Marchiato / Marked GG Accessori / Accessories 01 R0 Y0 J0 L0 D0 E0 F0 G0 V0 15 94 98 N P I Z 00 1" NPT-F G 1-M 1" NPT-M 220 bar H 80 bar M A - Pout 0,8 - 8 bar B - Pout 1,5 - 15 bar C - Pout 3 - 30 bar D Pout 5 - 50 bar F Pout 20 - 200 bar O2 PED CLASSE III FPM PED CLASSE III EPDM Non pilotato Pilotato ID Dir ATEX 94/9 CE Nessun accessorio CODE COMPOSITION EXAMPLE 1000# R0 J0 E0 98 N I 00 1000#: Brass regulator R1000 R0: inlet and outlet connections G 1 - M J0: Inlet pressure 220 bar E0: Outlet pressure 1,5-15 bar 98: EPDM gaskets N: Not dome loaded I: Insert Deal 00: No accessories Copyright © ID Insert Deal S.r.l. - All rights reserved 4 technical drawings (all dimensions in mm) Bracket to be ordered separately Order number M1B304 IN/OUT G1 1" NPT L1 149 156 L2 101 106 L2 Bracket 123 ~370 IN OUT ~128 L1 12 108 Ø135 Pin=80 bar - Pout=0.8÷8/1.5÷15 Pin=220 bar - Pout=0.8÷8/1.5÷15 85 Bracket to be ordered separately Order number M1B304 IN/OUT G1 1" NPT L1 149 156 L2 101 106 L2 Bracket 158 ~406 IN OUT ~128 L1 12 108 Pin=80 bar - P.out=3÷30 Pin=220 bar - P.out=3÷30/5÷50 Copyright © ID Insert Deal S.r.l. - All rights reserved Ø135 85 5 technical drawings (all dimensions in mm) Bracket to be ordered separately Order number M1B305 IN/OUT G1 1" NPT L1 149 156 L2 101 106 L2 IN OUT ~111 L1 158 ~387 Bracket 12 108 Pin=220 bar - Pout=20÷200 Copyright © ID Insert Deal S.r.l. - All rights reserved 85 6 ID Insert Deal Srl Strada dei Boschi, 40 20852 Villasanta (MB) Italia tel. +39 039 302035 [email protected] www.idinsertdeal.com ID Insert Deal si riserva il diritto di cambiare le specifiche del prodotto senza preavviso. ID Insert Deal reserves the right to change and/or modify product specifications without prior notice. Insert Deal non si assume alcuna responsabilità per la scelta, uso e manutenzione di qualsiasi prodotto. La responsabilità per l’idonea scelta, uso e manutenzione di qualsiasi prodotto ID rimane interamente a carico dell’acquirente. Insert Deal does not assume responsibility for selection, use and maintenance of any products. Responsibility for proper selection, use and maintenance of any ID products remains entirely to the purchaser. Riproduzione vietata. Tutti i diritti riservati; nessuna parte del presente documento può essere riprodotta senza autorizzazione di ID Insert Deal Srl. Reproduction forbidden. All rights reserved; the hereby document can’t be reproduced, also partially, without the authorization of ID Insert Deal Srl. 1^S-1000 - R1000_EN_00 Azienda con sistema di gestione qualità certificato. certificato N° 50 100 9191 Company with certificated quality management system. certificate N° 50 100 9191 Copyright © ID Insert Deal S.r.l. - All rights reserved 7