S
MACHINEcomponents
P Katalog Typ
O Seite Menge
S. Catalog Type
Page
Nbre
FLEXDRILL
center
3–6
2
3
4
MONO
master
37–43
BEM 12
1
3x
2
MONO
master
48
SSF 12
Sonder
Grundplatte
FP 16
Sonder
5 Steuerung
6
7
8
9
SUHNER
1.0
SpannSystem
FLEXDRILLcenter
5
Station
1
3x
3x
3
2
4
8
Station 4
Station 2
S5
ø 2,97
Pneu.
Station
4x
WerkSchaltstück
teller Aufnahme
(Sonder)
4x
SUHNER
2
FLEXDRILLcenter
Rundum- Blech
und
schutz
(Sonder) Makrolon
––
––
ø 7,9
2
10
––
––
Station
3
3
––
6
Station 3
12
––
■ Escala 1:20
4
Station 1
––
7
K 70
13
––
––
14
––
––
ø 8H7
All rights are reserved for this document, even in case of issuance of a patent and registration of another industrial right.
Misapplication, in particular duplication or handling over to third persons is prohibited and actionable under civil and criminal
law.
Supporto del filtro in alluminio per motori
di autoveicoli
Filter casing in aluminum for automobile engines
Station
4
Cuerpo de filtro para motor de automóvil,
en aluminio
Particolarità del FLEXDRILLcenter
FLEXDRILLcenter Specialities
Singularidades del FLEXDRILLcenter
Lavorazione CNC di fori con diverse profondità. Ad
eccezione del portapezzo, l’intera macchina è costruita
con componenti standard da catalogo. Ulteriori possibilità di espansione sulla stazione 4. La porta scorrevole automatica sulla stazione 1 non è illustrata. Produzione oraria: 300 pezzi.
CNC processing of graduated drillings. With the exception of the workpiece holder, the whole machine is
constructed using standard catalogue components.
Further attachment possibility at station 4. No representation of the automatic sliding door at station 1. Production rate 300 workpieces per hour.
Mecanizado a CNC de taladros escalonados. Excepto
el útil portapiezas, toda la má-quina consta de elementos standard del catálogo. Posible ampliación en
la estación 4. No se muestra la puerta automática de
la estación 1. Producción: 300 piezas/hora.
▲ Scale 1:20
––
● Scala 1:20
11
● FLEXDRILLcenter esempi applicativi
▲ Application news for FLEXDRILLcenter
■ Ejemplos de aplicación de FLEXDRILLcenter
FLEXDRILLcenter Typ 1.0
K 71
S
MACHINEcomponents
P Katalog Typ
O Seite Menge
S. Catalog Type
Page
Nbre
1
FLEXDRILL KZ 1
center 1 m x 1 m
1x
7
2
POWER
master
73–75
BEM 35
10000 t.
1x
3
POWER
master
68
UA 35
PH-150 A
1x
SUHNER
1
FLEXDRILLcenter
2
3
4
FLEXDRILL Support
vertical
center
1x
Suhner
POWER master
4
5
A
A
6
7
STELLRAM
Plan
31715
Barre
tourn.
1x
7
SCHUNK
Fortis
8–9
SSD-K
plastic
1x
8
SUNK
DPX
Suhner
DPX
600
1x
FESTO
AEVU
P-A
1x
9 Pneumatic
1,111,1+3
10
11
12
4
FLEXDRILL
10 center
6
GK 4
FLEXDRILL
center
7
SL 4
2
4x
12
FLEXDRILL
center
7
KT 1
11
12
K 72
9
10
1x
14
1x
13
FLEXDRILL Protection
13 center
périph.
1+3
Suhner
DRILL
14 control
226-227
FST 4
1x
■ Escala 1:20
6
8
Schnitt / Section A
All rights are reserved for this document, even in case of issuance of a patent and registration of another industrial right.
Misapplication, in particular duplication or handling over to third persons is prohibited and actionable under civil and criminal law.
Cilindro del freno in alluminio pressofuso per
autoveicoli
Aluminum die-casting, automotive brake body
Piezas de cerrajería de aluminio,
2 tipos diferentes, piezas derechas e izquierdas.
Particolarità del FLEXDRILLcenter
FLEXDRILLcenter Specialities
Singularidades del FLEXDRILLcenter
Macchina completa, costruita con componenti standard
da catalogo. Dopo la prima operazione di tornitura il
pezzo viene serrato nel ∅ interno sul mandrino di serraggio ad espansione. L’operazione di alesatura verticale viene realizzata con un utensile a placchetta non
riaffilabile combinato. Produzione oraria: 280 pezzi.
Complete machine consisting of standard machine elements from component catalog. After the first turning
operation, part is being clamped on the ID with a chuck.
Vertical matching is accomplished with a combination
carbide insert tool.
Production rate: 280 parts/hour.
Máquina completa con componentes stan-dard del
catálogo. La pieza va sujeta en un expansivo por el
diámetro interior de la pri-mera operación de torneado. En la estación vertical se emplea una herramienta combi-nada de plaquitas.
Producción: 280 piezas/hora.
▲ Scale 1:20
205416
ø 20
1x
● Scala 1:20
5
SCHUNK
Tendo
6
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▲ Application news for FLEXDRILLcenter
■ Ejemplos de aplicación de FLEXDRILLcenter
FLEXDRILLcenter Typ 0.1
K 73
S
MACHINEcomponents
P Katalog Typ
O Seite Menge
S. Catalog Type
Page
Nbre
FLEXDRILL
center
12–15
2.0
POLYdrill
MHF
194–195
1x
MONO
master
65–71
BEM 20
4
MONO
master
71
FP 20
SHL 20
1+1
5
Sonderkonsole
1x R
1x L
2FP16
6
MONO
master
37–47
BEM 12
POLYdrill
MH
20/10
1x
1
2
3
1
SUHNER
10
14
2
3
Station
1x
1
ø 6,3
ø 6,3
4
13
5
10
11
184–185
8
FLEXDRILL
center
Katalog 35
9
Sonderausführung
Beilage
10
11
Station 1
6
1x
1
GEM 16
Sonderausführung
Station 4
POLYdrill
184–185
Station 3
1x
TAP
master
147–149
13
ø8
M7x1
PPV 4
12
ø8
10
7
Station
3x
3
M7x1
1x
Entgrat- Station 3
12 system
(Sonder)
1x
Station 2
MH
20/10
1x
Station 4
8
9
Station 1
S5
1x
All rights are reserved for this document, even in case of issuance of a patent and registration of another industrial right.
Misapplication, in particular duplication or handling over to third persons is prohibited and actionable under civil and criminal law.
Station
4
Aluminum hinge components for windows,
2 different types, left and right workpieces
Piezas de cerrajería de aluminio,
2 tipos diferentes, piezas derechas e izquierdas.
Particolarità del FLEXDRILLcenter
FLEXDRILLcenter Specialites
Singularidades del FLEXDRILLcenter
Sistema di chiusura del pezzo frontale con bussola di
foratura integrata. Doppia maschiatura contemporanea
sulla stazione 3. Scarico automatico del pezzo tramite
scivolo. Carico manuale del pezzo. Produzione oraria:
900 pezzi.
Workpiece face clamping plate system with integral
drill-bush. Double-sided thread-cutting operation
simultaneously at station 3. Automatic workpiece ejection through a mechanical run-out channel into a chute.
Manual workpiece feed, can be made automatic. Production rate 900 workpieces per hour.
Sistema frontal de sujeción de piezas con casquillo
guía de brocas integrado. Roscado simultáneo por
ambos lados en la estación 3. Expulsión automática a
rampa de las piezas. Carga manual automatizable.
Producción: 900 piezas/hora.
Cerniere in alluminio, 2 tipi, pezzi destri e sinistri
▲ Scale 1:20
Siemens14 Steuerung
● Scala 1:20
K 74
2
■ Escala 1:20
7
Station
1x
● FLEXDRILLcenter esempi applicativi
▲ Application news for FLEXDRILLcenter
■ Ejemplos de aplicación de FLEXDRILLcenter
FLEXDRILLcenter Typ 2.0
K 75
S
MACHINEcomponents
11
P Katalog Typ
O Seite Menge
S. Catalog Type
Page
Nbre
1
SUHNER
1
5
12
4
POWERmaster
UA 35
150 AC
1x
Dehnspannfutter
1x
7
SCHUNK
AUTOMAT BEM 20
expert
100
49–51
3x
1
7
UA 35
Z-P
1x
8
POWER
master
2
BEX 15
AC
1x
9
POWER
master
3
UA 15
AC
1x
SUHNER
Schaltschrank
1x
10
(Sonder)
11
SUHNER
(Sonder)
12
WAGNERl
(Einkauf)
13
SUHNER
(Sonder)
Station
3
Station
4
8
9
1
Station 4
13
14
6
10
7
Station 1
15
SUHNER Rundumschutz
(Sonder)
1x
All rights are reserved for this document, even in case of issuance of a patent and registration of another industrial right.
Misapplication, in particular duplication or handling over to third persons is prohibited and actionable under civil and criminal law.
Mozzi di ventilatore stampati per impianto
di climatizzazione
Ventilator bushing for air conditioner
Casquillos de ventilador para aparatos
climatizadores
Particolarità del FLEXDRILLcenter
FLEXDRILLcenter Specialities
Singularidades del FLEXDRILLcenter
Tutti i mozzi vengono dapprima torniti con un ∅ interno
di 6 mm, quindi zincati e immagazzinati. A seconda dell’ordine, questa macchina lavora 48 diametri diversi. Il
cambio di passo viene ottenuto mediante programmazione di 2 servomotori AC digitali. L’alesatore è montato radialmente e assialmente su un mandrino. La produzione oraria secondo ∅ interno è di 450 mozzi.
All bushings are prepared with an ID of 6 mm and then
zinc-plated and stored. Depending on orders, 48 different bushings variations can be machined. Pitch changes are programmable with a 2-axis digital servomotor
and control system. Reamer from vertical position is
held inside a radial and axial float toolholder. Production
rate: 450 parts/hour depending on inside diameter.
Los casquillos se tornean a un ∅ interior de 6 mm,
se cincan y se almacenan. En función de los pedidos,
la máquina mecaniza 48 ∅ distintos. El cambio de
paso se realiza con 2 servomotores digitales. El escariador va sujeto en un mandrino flotante axial y radialmente. Producción: 450 piezas/hora.
▲ Scale 1:20
Handling
PUNKER
und
14
Schwing.
(Liefer.)
1+1
● Scala 1:20
K 76
2
Station 3
Station 2
Auswurf
Rampe
1x
Station
MONO master
5
Pos.
system
1x
Pendelfutter
1x
1
13
1
POWER
master
10–11
Station
6
POWER
master
10
(Einkauf)
6
6
3
■ Escala 1:20
4
2
MONO master
FLEXDRILL
2.1
center
Katalog
12x
25–29
AUTOMAT ZK 35
2 expert
Katalog
1x
76
POWER BEX 35
3 master
Katalog
1x
6–7
14
● FLEXDRILLcenter esempi applicativi
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■ Ejemplos de aplicación de FLEXDRILLcenter
FLEXDRILLcenter Typ 2.1
K 77
S
P Katalog Typ
O Seite Menge
S. Catalog Type
Page
Nbre
1
FLEXDRILL
center
25–27
MADER
2
(Achat)
3
FLEXDRILL
center
45
MADER
4
(Achat)
SCHUNK
5
(Achat)
SUHNER
Unité
liéaire
pneum.
2x
HPS 1
Pos. 9
1x
Unité
linéaire
pneum.
1x
Mandrin
mors
double
2x
(Spécial)
Rampes
d’évac.
1+1
NIEDERHAUSEN
(Achat)
Serreur
GRIP-D
1x
FIBRO
(Achat)
EM. NC.
10
1x
SUHNER
Support
(Spécial)
4x
AUTOMAT
expert
11–14
BEM 6
AUTOMAT
expert
19
UBSFC
3x
SUHNER
Armoire
de cde
1x
6
7
1 x GK4
4 x SL4
4 x KS3
1 x KZ1
1 x KT1
8
1
MACHINEcomponents
FLEXDRILLcenter
1
2
3
3 x ø 1,6
4
4xø3
5
ø 14 – ø 38
6
= 8 types
7
8
1
1
(Vue sans unités d’usinage et
supports)
(Ansicht ohne Bearbeitungseinheiten und Konsole)
1
13
9
3
4
9
(Spécial)
K 78
MONTECH
13
(Achat)
14
Bande
transp.
1x
DETECTOR Cont. bris
outil
(Achat)
5x
■ Escala 1:20
12
11
10
9
1
All rights are reserved for this document, even in case of issuance of a patent and registration of another industrial right.
Misapplication, in particular duplication or handling over to third persons is prohibited and actionable under civil and criminal law.
Anelli di ottone per componenti elettronici
di vari diametri
Brass rings for electronic components
in various Diameters
Anillos de latón de diferentes diámetros para
componentes electrónicos
Particolarità del FLEXDRILLcenter
FLEXDRILLcenter Specialities
Singularidades del FLEXDRILLcenter
Macchina completamente automatica, i pezzi vengono
solo appoggiati sul nastro trasportatore. Manipolatore
per l’alimentazione di pezzi grezzi e pezzi lavorati. Tavola
d’indessaggio circolare a comando CNC. Serraggio del
pezzo tramite una morsa a due ganasce pneumatica,
con bussole di foratura integrate. Le unità operatrici
sono montate su supporto verticale e regolabili tramite
indicatore digitale. Produzione oraria: 400 anelli.
Fully automated machining concept from hand-loaded
conveyor. Rotary swing module for blank and finished
parts handling. CNC-controlled index table. Pneumatic
2-jaw chuck with integrated drill bushings. Machining
units supported from vertical position include digital
read out measuring scale. Production rate: 400 parts/
hour.
Máquina totalmente automática mientras haya piezas a la entrada. Manipulador para piezas en bruto y
acabadas. Divisor a control CNC. Sujeción de pieza en
plato de 2 garras con casquillo guía integrado. Unidades de mecanizado sobre soportes verticales y
regulables con visualizador de cotas. Producción:
400 piezas/hora.
▲ Scale 1:20
11
5x
● Scala 1:20
10
10
● FLEXDRILLcenter esempi applicativi
▲ Application news for FLEXDRILLcenter
■ Ejemplos de aplicación de FLEXDRILLcenter
FLEXDRILLcenter Typ 1.2
K 79
S
MACHINEcomponents
P Katalog Typ
O Seite Menge
S. Catalog Type
Page
Nbre
4
1x
2
9
AUTOMAT
expert
121–123
GEM
20-B
3x
3
3
AUTOMAT
expert
169–175
SUHNER
FESTO
(Spécial)
SUHNER
5 SIEMENS
(Spécial)
6
10
Station
1
Station 3
2
1+1+1
Ens.
posage
pièce
1+1+1
Armoire
de cde
1x
HBG 1
PG 11
Station 2
8
AUTOMAT
expert
60–61
UA 30
ZP
2x
FLEXDRILL
center
38
VBG 1
9
10
AUTOMAT
expert
113–115
GEM
16
1x
11
FLEXDRILL
center
26
KS 3
FLEXDRILL
center
25
GK 4
FLEXDRILL
13 center
25
SL 4
FLEXDRILL
14 center
42
STA 1
1x
PG 16
Station 4
8
2
Station
Station 1
1x
KT 1
12
FLEXDRILLcenter
4
MHF
FLEXDRILL
center
27
7
K 80
FLEXDRILL
center
38
SUHNER
6
11
3
12
7
13
2
11
3
13
12
4
3
8
10
2
2
1x
10 x M6
Station
3
2x
1x
Station 4
Station 2
4x
1x
■ Escala 1:20
3
8
KT 1
PG 7
Station 1
14
8
All rights are reserved for this document, even in case of issuance of a patent and registration of another industrial right.
Misapplication, in particular duplication or handling over to third persons is prohibited and actionable under civil and criminal law.
Coperchio di motore elettrico e trasformatore
di frequenza
Motor cover for frequency converter
PG 16 PG 21
Station
4
Caja de conexiones de motor para convertidor
de frecuencia.
Particolarità del FLEXDRILLcenter
FLEXDRILLcenter Specialities
Singularidades del FLEXDRILLcenter
Supporto intercambiabile con 2 morsetti orientabili
pneumatici, regolabili nell’asse X-Y. Teste a fusi multipli
con interasse fisso, sistema di montaggio rapido.
Tempo completo per un cambio di serie: 10 minuti. Produzione oraria incl. carico e scarico del pezzo: 240–330
pezzi, secondo il tipo.
Interchangeable fixture with 2 pneumatic swing
clamps, adjustable in X-Y axis. Mulitple spindle heads
with fixed hole pattern, quick-change system. Complete part change-over time in 10 minutes. Production
rate: 240–330 parts/hour depending on part including
load and unload.
Util intercambiable con dos pisadores giratorios
neumáticos, regulable en X e Y. Cabezales múltiples
fijos con sistema de montaje rápido. Tiempo de preparación a nueva serie: 10 min. Producción según
tipo: 240–330 piezas/hora incluida carga y descarga.
▲ Scale 1:20
2
1
FLEXDRILL
center
27
● Scala 1:20
1
● FLEXDRILLcenter esempi applicativi
▲ Application news for FLEXDRILLcenter
■ Ejemplos de aplicación de FLEXDRILLcenter
FLEXDRILLcenter Typ 2.0
K 81
S
MACHINEcomponents
P Katalog Typ
O Seite Menge
S. Catalog Type
Page
Nbre
SUHNER
Schalt-
(Sonder)
3 CNC
SUHNER
1 Indramat schrank
Handling
Einlad
1x
(Einkauf)
MADER
FLEXDRILL
center
26
5
AUTOMAT
expert
144–147
6
AUTOMAT
expert
144–147
7
8
9
10
Zykluszeit 3,1 sek
KS 3
1x
UA 35
AC
BEX 35
1+1
UA 35
AC
BEX 35
1+1
FLEXDRILL
center
36
SSV 4
SUHNER
Festo
(Sonder)
Abtropfwanne
1x
Ø 9,9 / 22,8
Station
1
2
3
4
5
SOMEX
6
7
8
9
BEX 15
AUTOMAT
expert
57
UA 15
ZP
1x
AXA
Spanförderer
1x
(Einkauf)
14
AXA
(Einkauf)
12
13
14
Station 2
Entgraten
7/16-20 UNF-2B
MAX 3
TP-AC
1x
AUTOMAT
11 expert
56
13
11
Zykluszeit 2,8 sek
Station
M 1:1
1x
Ölfilteranlage
1x
3
Station 3
Station 1
K 82
10
2
1x
FLEXDRILL 1XGK 4
4xSL 4
center
1xKZ 1
25–27
17
12
1
■ Escala 1:27
4
Station
Station 4
– Abtropfen
– Ausladen
All rights are reserved for this document, even in case of issuance of a patent and registration of another industrial right.
Misapplication, in particular duplication or handling over to third persons is prohibited and actionable under civil and criminal law.
Mozzo saldato per il fissaggio delle cinture di
sicurezza di autoveicoli
Automotive seat belt welding nut
Station
4
Cubo soldado de anclaje para cinturón
de seguridad en automóviles
Particolarità del FLEXDRILLcenter
FLEXDRILLcenter Specialities
Singularidades del FLEXDRILLcenter
Le 2 unità operatrici verticali sono equipaggiate con
servomotori AC digitali e con l’unità di maschiatura. Ciò
consente un tempo ciclo estremamente rapido di 4,9
secondi. Separazione dei pezzi di scarto. Sgocciolatura
dell’olio dai pezzi lavorati/filtrazione e raffreddamento
dell’olio da taglio, nonché aspirazione e filtrazione della
nebbia d’olio. Produzione oraria: 735 pezzi.
2 vertical machining units are equipped with digital ACservomotors including the tapping unit. This allows for
a fast cycle time of 4.9 seconds. Bad/good part separation. Oil dripping/cleaning for finished parts. Filtration
and cooling of cutting oil. Oil mist vacuum and filtration.
Production rate: 735 parts/hour.
Las dos unidades verticales para taladrar y roscar llevan servomotores digitales, logrando así un ciclo de
4,9 seg. Separador de piezas rechazadas. Escurrido
de pieza acabada. Filtrado y refrigeración del aceite
de corte. Aspiración y filtración de nieblas.
Producción: 735 piezas/hora.
▲ Scale 1:27
3
Schwing
Forderer
(Einkauf) Punker
RNA
● Scala 1:27
2
Einladen +
Ø 11,23 ± 0,05 / 3 ± 0,3
● FLEXDRILLcenter esempi applicativi
▲ Application news for FLEXDRILLcenter
■ Ejemplos de aplicación de FLEXDRILLcenter
FLEXDRILLcenter Typ 2.2
K 83
S
MACHINEcomponents
P Katalog Typ
O Seite Menge
S. Catalog Type
Page
Nbre
5
6
AUTOMAT
expert
178–179
AUTOMAT
expert
137–149
BEA
14-AC
1x
Chariot
1 Axe CNC
(Spécial)
1x
7
50–51
AXA
8
(Achat)
Plateau
divis.
11.16.3
1x
Evacuateur
copeau
1x
BEM
AUTOMAT
9 expert 20–100
1x
49–55
AUTOMAT
10 expert
209–211
K 84
Tête
multib.
1+1+1
11
FLEXDRILL Cde.
bi-main
center
HT 1
dépliant
1x
7
12
AUTOMAT BEM 12
D-80
expert
1x
28–33
AUTOMAT
13 expert
16–19
BEM 6
D-80
1x
SUHNER
Support
(Spécial)
1+1+1
MICRO
centric
11
Mandrin
3 mors
R6-360
1x
14
15
1
3
4
Station
1
5
4 lamages ø 14 Pointage
BEM
35
1x
SUHNER
FIBRO
FLEXDRILLcenter
Fraisage ø 20
6
3
15
1er méplat de 16/40
7
1
1
Station
2
4 perçages ø 5
9
10
3
Station 3
6
2 ème méplat de 16/40
5
Station
3
3 perçages ø 4
Station 2
■ Escala 1:20
4
SUHNER
Chargement-pièce
Déchargement manuel
Station 4
2 perçages ø 4
Station 1
4
3ème méplat de 16/30
3
All rights are reserved for this document, even in case of issuance of a patent and registration of another industrial right.
Misapplication, in particular duplication or handling over to third persons is prohibited and actionable under civil and criminal law.
Supporto per cambio automatico di autoveicoli
di GM in alluminio pressofuso
Aluminum die-casting, automotive support
bracket for GM gear box
Station
4
«Support-Center» para caja de cambios
automática de GM, en aluminio
Particolarità del FLEXDRILLcenter
FLEXDRILLcenter Specialities
Singularidades del FLEXDRILLcenter
Prima applicazione del nostro modulo CNC a 2 assi X-Y
FLEXax (pagina 46–47 del catalogo FLEXDRILLcenter)
con un’unità operatrice CNC BEA 14 Tavola rotante circolare a comando digitale. Unità di fresatura CNC verticale con 2 frese a disco a placchetta non riaffilabile in
carburo. 16 operazioni di lavorazione in un tempo ciclo
di 40 secondi. Produzione oraria: 75 pezzi.
First application of a SUHNER 2-axis X-Y CNC module
FLEXax (Ref. FLEXDRILLcenter catalog page 46–47)
including BEA 14 CNC machining unit. CNC-controlled
index table. Vertical CNC milling unit with 2 carbide insert milling blades. Total of 16 machining operations
within a cycle time of 40 seconds.
Production rate: 75 parts/hour.
Primera aplicación del módulo FLEXax (pág. L40–41),
con una unidad BEA 14 CNC. Divisor controlado digitalmente. Unidad vertical de fresado a CNC con 2 fresas de disco de metal duro. 16 operaciones en un
ciclo de 40 segundos.
Producción: 75 piezas/hora.
▲ Scale 1:20
2.0
1
● Scala 1:20
FLEXDRILL
1 center
dépliant
1–7
FLEXDRILL Porte
coulis.
2 center
catalog
STA 1
15
1x
AUTOMAT UA 35
3 expert AC-400
catalog AC-150
174
1+1
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■ Ejemplos de aplicación de FLEXDRILLcenter
FLEXDRILLcenter Typ 2.0
K 85
S
MACHINEcomponents
P Katalog Typ
O Seite Menge
S. Catalog Type
Page
Nbre
1
FLEXDRILL
center
dépliant
7–6
1.1
AUTOMAT
2 expert
catalog 66
UA 35
ZP
2x
1
10
FLEXDRILLcenter
2
Chargement /
Déchargement
manuel
3
13
AUTOMAT BEM 35
expert
5-K
3 catalog
2x
178–179
AUTOMAT BEM 20
cycle
expert
4 catalog
inversé
2x
49–52
AUTOMAT Tête à
surfacer
expert
5 catalog
PA 35
2x
180
4
SUHNER Supports
mécano
4x1
(Spécial)
8
6
SUHNER
AXA
9
(Achat)
Evac.
copeaux
1x
Brides
pivot.
10
Groupe
4–5
hydr.
FLEXDRILL STA 1
Porte
11 center
coulis.
catalog 15
1x
RÖMHELD
1
5
ø pour M6
3
6
14
7
ø 15 lamé
Usinage
embout
+ 20 stries
6
2
1
7
AUTOMAT POLYdrill
7 expert
212–213
1+2
FIBROTAKT 11.11.4
ø 400
Fibro
8
1x
24–25
Station
Station
2
9
ø 57+/– 0,3
Station 3
15
3
10
10
7
5
4
2
13
Siemens
Indramat Station 2
1x
(Spécial)
Surfaçage ø 90 / ø 57
Station
3
SUHNER
K 86
SUHNER
14
(Spécial)
AUTOMAT
expert
15 catalog
174
Posage
pièce
1ens.
UA 35
AC
1x
Galetage
M6
■ Escala 1:20
Taraudage
ø 15
2
4
12
3
Station 1
11
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Misapplication, in particular duplication or handling over to third persons is prohibited and actionable under civil and criminal law.
Corpo pompa dell’acqua per motori di autoveicoli
in alluminio pressofuso
Aluminum die-casting,
automotive water-pump housing
Station
4
Cuerpo de bomba de agua para automóvil,
en fundición de aluminio
Particolarità del FLEXDRILLcenter
FLEXDRILLcenter Specialities
Singularidades del FLEXDRILLcenter
2 teste di tornitura interna in piano, una montata verticalmente nella stazione 2 per la lavorazione di 20 scanalature per il raccordo dell’acqua, l’altra montata orizzontalmente nella stazione 3. Tre operazioni di lavorazione
eseguite dal basso sul pezzo. Eliminazione verticale del
rivestimento superficiale all’interno del corpo. Lavorazione completa del pezzo in 12 secondi, 300 corpi all’ora.
Two OD-boring heads, one from vertical position in station 2 for the machining of 20 grooves for water-hose
connection. The second head is mounted in horizontal
position in station 3. Additional 3 operations are performed from bottom-up position. ID cleaning of rough
casting surface from vertical position. Complete machining of part in 12 sec. Production rate: 300 parts/hour.
Dos cabezales de mandrinar; uno en la estación 2,
vertical, para mecanizar 20 ranuras; otro en la estación 3, horizontal. 3 operaciones desde abajo. Limpieza del interior de la fundición. Mecanizado completo de la pieza en 12 segundos.
Producción: 300 piezas/hora
▲ Scale 1:20
AUTOMAT GEM 20
expert
B
13 catalog
1x
130–131
Station 4
● Scala 1:20
12
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■ Ejemplos de aplicación de FLEXDRILLcenter
FLEXDRILLcenter Typ 1.1
K 87
MACHINEcomponents
S
P Katalog Typ
O Seite Menge
S. Catalog Type
Page
Nbre
1
2
FLEXDRILL
center
25–42
1 x GK 4
4 x SL 4
2 x K 53
1 x KZ 1
1 x ASF 1
BEX 35
SCHUNK
Tandem
(Beilage)
KSP
160
4x
FIBRO
11-11-3
(Beilage)
1x
AUTOMAT
expert
56
BEX 15
AUTOMAT
expert
60–61
UA 30
8
AUTOMAT
expert
62–63
UA 35
AC
1x
9
AUTOMAT
expert
62–63
UA 35
PH
1x
SUHNER
Schalt-
(Sonder)
1x
4
5
6
7
SUHNER
FLEXDRILLcenter
2x
FLEXDRILLcenter
1
Einlegen
2
CNC
FLEXDRILL Handling
center
HCN 1
44
1x
AUTOMAT
expert
65–67
3
Ausladen
3
4
Station 3
5
Station
1
Station
2
Station
3
Station
4
Station 1
Station 4
Station 2
6
7
8
1
1
1x
1x
9
1
3
7
6
2
Station 4
10 Indramat schrank
Station 1
12
––
––
13
––
––
14
––
––
Station 3
■ Escala 1:20
––
Station 2
10
8
3
1
4
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Misapplication, in particular duplication or handling over to third persons is prohibited and actionable under civil and criminal law.
Asse per cambio di autoveicoli in acciaio
forgiato a caldo
Forged steel, automotive gear box shaft
Eje de caja de cambios de automóvil en acero
conformado en caliente
Particolarità del FLEXDRILLcenter
FLEXDRILLcenter Specialities
Singularidades del FLEXDRILLcenter
Questa lavorazione (intestatura) è standardizzata per
tutti gli assi, fucinati, forgiati a caldo o a freddo, prima
delle operazioni di tornitura. In un ciclo completamente
automatizzato questa macchina esegue l’intera lavorazione finale, per es. spianatura, centraggio, sbavatura,
con ordinazione dei pezzi per pallet. La produzione oraria
varia a seconda della dimensione dell’asse (circa 200).
Standardized process for all types of shafts, forged cold
or warm formed. Machining of both ends prior to turning operation between centers.
Fully automated machining process includes face milling, center drilling and deburring. Sorting of shafts onto
pallets. Hourly production rates variable depending on
shaft dimensions approx. 200.
Este proceso se estandarizó para todos los ejes, forjados en frío o en caliente, antes del torneado. La
máquina realiza en un ciclo automático el mecanizado completo de extremos: refrentado, centraje y desbarbado, ordenando las piezas en paletas.
Producción según pieza: ~200 piezas/hora.
▲ Scale 1:20
––
● Scala 1:20
K 88
11
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▲ Application news for FLEXDRILLcenter
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FLEXDRILLcenter Typ 1.1
K 89
S
MACHINEcomponents
P Katalog Typ
O Seite Menge
S. Catalog Type
Page
Nbre
10
MADER
Handling
(Einkauf)
1x
SUHNER
Buche
Einpress
1x
FLEXDRILLcenter
8
2
9
3
10
Vorbohrung
Ø 14,2 / 3,6 +- 0,05
5
Achtkant. Ø 26-0,02-0,07
Ø 21H7
12
6
Station
1
7
Station 3
2
11
3
4
11
Schwingforderer
1x
(Einkauf)
Station 2
12
EinpressZylinder
1x
(Einkauf)
Station 4
8
RNA
2
Station
3
Zusatzstation 4
Buche einpressen
TNP
12
10
ROMHELD Schwenk
13 Pneum. Spanner
4x3
JT200
Station 1
13
(Sonder)
1x
All rights are reserved for this document, even in case of issuance of a patent and registration of another industrial right.
Misapplication, in particular duplication or handling over to third persons is prohibited and actionable under civil and criminal law.
Carter motore elettrico in alluminio per
regolazione dei sedili di autoveicoli
Electric motor housing in aluminum
for vehicle-seat adjustment
Station
4
▲ Scale 1:20
Messen Marposs
SUHNER Steuerung
14
Cárter de aluminio del motor eléctrico para
reglaje de asientos de automóvil
Particolarità del FLEXDRILLcenter
FLEXDRILLcenter Specialities
Singularidades del FLEXDRILLcenter
Operazioni di lavorazione di alta precisione di pezzi
destri e sinistri. Sistema di misura integrato per il diametro interno. Alimentazione boccole con controllo
della forza di stampaggio. Lavorazione a secco. Produzione oraria: 320 pezzi.
High-precision processing operation of left and right
workpieces. Integral system for measuring internal
diameter. Bush-feed with power press-in control. Dry
processing. Production rate 320 workpieces per hour.
Operaciones de alta precisión en piezas derechas e
izquierdas. Sistema integrado de medición para un
diámetro interior. Inserción de un casquillo con control de la presión de apriete. Mecanizado en seco.
Producción: 320 piezas/hora.
● Scala 1:20
K 90
1
11
1
(Sonder)
Station
4
■ Escala 1:20
9
(Einkauf)
Messsystem
1x
MARPOSS
SUHNER
Ø 9H7
Ø 14,2 / 3,6 +- 0,05
8
1
1.1
L oder R 2x Ø 4,5 + 0,05
FLEXDRILL
center
Prospekt
6–7
AUTOMAT.
BEM 12
2 expert
80
Katalog
1x
21–23
AUTOMAT.
BEM 20
3 expert
100
Katalog
1x
49–52
AUTOMAT.
BEA 14
4 expert
AC
Katalog
1x
137–139
WerkSUHNER stück5
aufnahme
Sonder
1X
AUTOMAT.
RT 4
Expert
6 Katalog
1x
220–225
AUTOMAT.
BEM 20
7 Expert
100
Katalog
1x
49–52
1