Parts Manual • Ersatzteil--Liste PL17--H16NDR July 19, 2001 H16NDR.. EN DE FR ES IT Non Reversible, Torque Control Air Shut-Off Ratchet Wrench (TCASO) Nicht Umsteuerbar, Drehmomentbegrenzter Radschlüssel mit Luftabschaltung Clef à cliquet irréversible, avec contrôle de torsion et fermeture d’entrée d’air Llave de trinquete no reversible con cierre de admisión de aire y control de fuerza Chiave a cricchetto non reversibile, a comando coppia con arresto d’aria GARDNER--DENVER IS A REGISTERED TRADEMARK OF GARDNER--DENVER MACHINERY, INC., USED UNDER LICENSE. SERVICE PARTS BREAKDOWNS FOR RATCHET ATTACHMENTS ARE AVAILABLE, SEE LAST PAGE FOR LISTING. H16 N D R 09 xxx SERIES / SERIE H16 ROTATION / DREHRICHTUNG N -- Non Reversible / Nicht Umsteuerbar MOTOR STYLE / MOTORAUSFÜHRUNG DR -- Torque Control Air Shut--Off (TCASO) Ratchet Wrench OUTPUT SPEED / LEERLAUFDREHZAHL 09 -- 900 RPM / min--1 RATCHET ATTACHMENT / RADSCHLÜSSELZUBEHÖR (XXX) (Select one from catalog / bitte einen Posten vom Katalog auswählen) For additional product information visit our website at http://www.coopertools.com NORTH AMERICA EUROPE CooperTools P.O. BOX 1410 LEXINGTON, SOUTH CAROLINA 29071--1410 COOPER POWER TOOLS GmbH & Co. POSTFACH 30 D--73461 WESTHAUSEN PL17--H16NDR July 19, 2001 Gardner-Denver H16NDR09 Ratchet Wrench “A” Rear Handle Assembly 7 OFF AUS FERMÉ APAGADO SPENTO •2 •1 8 4 •1 12 •2 •4 •3 •4 3 11 •5 13 •6 “B” 10 •25 5 14 OFF AUS FERMÉ APAGADO SPENTO 4 9 •16 •15 2 26 27 •24 Lever Motor Assembly 28 OFF AUS FERMÉ APAGADO SPENTO 4 1 •21 •19 •17 •18 29 31 •20 29 •22 1 30 32 •23 Page 2 3 4 See Service Notes. PL17--H16NDR July 19, 2001 Service Repair Parts for H16NDR09 Ratchet Wrench EN DE FR ES IT ILLUSTRATION “A” -- Rear Handle Assembly Index Number 1 2 3 4 5 6 25472 541328 1012964 1009245 800138 01--2518 O--Ring Muffler Air Screen O--Ring Auspufftopf Sieb Anneau ”O” Silencieux Ecran Anillo “O” Silenciador Criba Retaining Ring Sicherungsring Anneau de fixation Anillo de retención Anello di fissaggio Valve Ventil Soupape Válvula 7 541327 Hose Adapter Schlauchadapter Adaptador de manguera Espaciador del silenciador Manija posterior Description Benennung Designation 8 541326 Muffler Spacer Distanzstück Adaptateur de tuyau Entretoise de silencieux 9 541298 Rear Handle Hinterer Griff Poignée arrière 10 11 12 13 1042 540410 1019 01--2519 Pin Push Rod Lever Spring Stift Ventilstößel Hebel Druckfeder Goujon Tige--poussoir Levier Ressort 14 01--2504 Valve Seat Ventilsitz Descripcíon Pasador Varilla de empuje Palanca Resorte Asiento de la Siège de soupape válvula # • Valvola 2 2 1 2 1 1 4 2 3 3 3 1 Adattatore di tubo 1 Descrizione Anello ad O Silenziatore Schermo Distanziatore di scarico Impugnatura posteriore Perno Asta di comando Leva Molla Sede valvola 1 1 1 1 1 1 1 ILLUSTRATION “B” -- Motor Assembly Index Number 15 16 17 18 19 20 21 25472 540304 C109J 524915 535375 540013 540014 O--Ring Threaded Cap Rotor Nut Ball Bearing Rear Plate Cylinder Rotor Blade O--Ring Gewindedeckel Mutter Kugellager Hintere Platte Zylinder Rotorblatt 22 540746 Front Plate Vorderplatte 23 24 540745 540334 540298--15 Ball Bearing Push Rod Shim -- 0.002” Shim -- 0.005” Shim -- 0.015” 26 540554 Retaining Ring Sicherungsring 27 540529 Reset Spring Druckfeder Anneau de fixation Ressort 28 540914 Motor Housing Motorgehäuse Cage de moteur Caja del motor 29 30 31 RP101E 540010 RPS106 Pin Rotor Pin Stift Rotor Stift 32 535408 Stack--Up Ring Gewindering Goujon Rotor Goujon Anneau d’empilement Pasador Rotor Pasador Anillo de escalonamiento 540298--02 25 540298--05 Description Designation Descripcíon Descrizione # • Anillo “O” Tapa roscada Tuerca Cojinete de bolas Placa posterior Cilindro Alabe del rotor Anello ad O Tappo filettato Dado Cuscinetto a sfera Lastra posteriore Cilindro Pala del rotore 1 1 1 1 1 1 5 1 1 1 1 1 1 5 Placa frontal Piastra frontale 1 1 Kugellager Ventilstößel Anneau ”O” Chapeau fileté Ecrou Roulement à billes Plaque arrière Cylindre Pale de rotor Plaque de devanture Roulement à billes Tige--poussoir Cojinete de bolas Varilla de empuje Cuscinetto a sfera Asta di comando Unterlegstück g Cale Calzo Spessore p 1 1 AR AR AR 1 1 3 3 3 Benennung (#) Quantity • Stückzahl • Quantité • Cantidad • Quantità (AR) As required Page 3 Anillo de retención Anello di fissaggio 1 Resorte 1 Molla Carter di protezione motore Perno Rotore Perno Anello sovrapposto 1 2 1 1 1 PL17--H16NDR July 19, 2001 Gardner-Denver H16NDR09 Ratchet Wrench -Gearing Assembly “C” DOUBLE STAGE GEARING •33 •35 •36 44 •34 •39 •40 45 51 44 46 52 •35 •41 47 50 48 •42 OFF • AUS • FERMÉ • APAGADO • SPENTO 53 49 •37 •38 4 LH Thread 4 See Service Notes. Page 4 PL17--H16NDR July 19, 2001 Service Repair Parts for H16NDR09 Ratchet Wrench -Double Stage Gearing Assembly EN DE FR Index Number Description Benennung 33 800104 Retaining Ring Sicherungsring 34 500487 Needle Bearing Nadellager Anneau de fixation Roulement à aiguilles 35 510684 Planet Pin Planetenradzapfen Goujon à satellite 36 525811 Planet Gear (20T) Planetengetriebe 37 38 39 60346 505719 0--73 Kugellager O--Ring Schlüssel 40 535410 41 525815 42 525816 Ball Bearing O--Ring Key Short Spdl Gear (8T) Planet Gear (12T) Slip--On Gear (23T) 44 535373 45 Designation ES Descripcíon IT # • 1 1 Cuscinetto a rullini 1 1 Perno per satellite 6 6 3 3 1 1 1 1 1 1 1 1 3 3 1 1 Description Anillo de retención Anello di fissaggio Cojinete de agujas Pasador de piñon satélite Ritzel Engrenage à satellite Roulement à billes Anneau ”O” Clé Engrenage de broche court Planetengetriebe Engrenage à satellite Piñon satélite Ingranaggio satellite Cuscinetto a sfera Anello ad O Chiave Ingranaggio a pignoni corto Ingranaggio satellite Steckritzel Engrenage glissant Engranaje de deslizamiento Ingranaggio mobile Ring Gear Zahnkreis Couronne dentée 303161 Thrust Race Drucklager Butée à billes Engranaje de anillos Canal de empuje 46 535378 Planet Cage Planetenradträger Porte--satellites 47 535409 Washer Scheibe Corona di differenziale Canale di spinta Gabbia del planetario Rondella 48 502995 Thrust Washer Druckscheibe 49 540932 Gear Case Getriebegehäuse 50 502977 Thrust Washer Druckscheibe 51 52 800157 800206 Retaining Ring Sicherungsring 53 535379 Planet Cage Planetenradträger Porte--satellites Piñon satélite Cojinete de bolas Anillo “O” Llave Engranaje de husillo corto Portaengranajes Rondelle Arandela Arandela de Rondelle de butée empuje Rondella di spinta Scatola Caja de engranaje dell’ingranaggio Arandela de Rondelle de butée empuje Rondella di spinta Couvre--engrenages Anneau de fixation (#) Quantity • Stückzahl • Quantité • Cantidad • Quantità ( T) Teeth • Zähne • Dents • Dientes • Denti Page 5 Anillo de retención Anello di fissaggio Portaengranajes Gabbia del planetario 2 1 1 1 1 1 1 1 1 1 PL17--H16NDR July 19, 2001 Gardner-Denver H16NDR09 Ratchet Wrench -#541563 Clutch Assembly “D” OFF • AUS • FERMÉ • APAGADO • SPENTO 72 69 71 70 4 79 •54 LH Thread 73 74 •55 •63 •56 •59 •60 78 •61 •57 •58 •62 •64 •65 77 76 •66 •67 75 4 Page 6 See Service Notes. PL17--H16NDR July 19, 2001 Service Repair Parts for H16NDR09 Ratchet Wrench -Clutch Assembly, Part #541563 EN DE FR ES IT Designation Descripcíon Description Index Number Description Benennung 54 55 56 800136 500641 800130 Retaining Ring Sicherungsring 57 541534 Clutch Block Kupplungsblock 58 540701 Shut--Off Pin Abschaltstift 59 539182 Shut--Off Lever Abschalthebel 60 61 62 63 64 9D6481 536879 536878 1091 9D1617 Spring Pin O--Ring Steel Ball Steel Ball Druckfeder Stift O--Ring Bloque de Bloc d’embrayage embragüe Cheville de Pasador de coupure desactivación Palanca de Levier de coupure desactivación Ressort Resorte Goujon Pasador Anneau ”O” Anillo “O” Stahlkugel Bloom d’acier 65 535417 Ball Retainer Kugelkäfig 66 67 540597 528414 Conical Washer Torque Spring Cage de Gabbia a sfera roulement à billes Retén de bolas Kegelscheibe Rondelle conique Arandela cónica Rondella conica Drehmomentfeder Ressort de torsion Resorte de torsión Molla di torsione 69 535849 Clutch Housing Kupplungsgehäuse 70 535851 Adjusting Cover Verstelldeckel 71 1110718 Suspension Bail Aufhängebügel 72 1007629 Screw Gewindestift 73 540813 Upr Clutch Block Kupplungsblock Scatola per frizione Copertura di Cubierta de ajuste regolazione Estribo de la Staffa di suspensión sospensione Tornillo Vite Bloque de Bloc d’embrayage embragüe Blocco frizione 74 75 535396 535850 Drive Coupling Adapter Zwischenstück Adaptateur 76 535399 Adjusting Nut Stellmutter Ecrou de réglage 77 541654 Lock Washer Dichtscheibe Rondelle frein 78 536249 Clutch Spindle Kupplungsspindel Broche d’embrayage 79 535508 Torx Adj. Wrench Stellschlüssel Clé de réglage Anneau de A d fixation Cage d’embrayage Couvercle de réglage Etrier de suspension Vis (#) Quantity • Stückzahl • Quantité • Cantidad • Quantità Page 7 # • 1 1 1 1 1 1 Blocco frizione 1 1 Spina d’arresto 1 1 Leva di disinnesto 1 1 Molla Perno Anello ad O 1 1 1 6 1 1 1 1 6 1 1 1 1 1 1 1 Anillo de retención Anello di fissaggio Bola de acero Sfera d’acciaio Caja del embragüe Adaptador Adattatore Dado di Tuerca ajustadora registrazione Arandela de Rondella di presión bloccaggio Espiga de Doppio tenditore embragüe Chiave di Llave ajustable regolazione 1 1 1 1 1 1 1 1 1 1 1 PL17--H16NDR July 19, 2001 Gardner-Denver H16NDR Cam Adapter Components “E” •1 OFF AUS FERME APAGADO CHIUSO 6 •2 3 •3 LH Thread 4 3 See Service Note Page. Page 8 PL17--H16NDR July 19, 2001 Service Repair Parts for H16NDR EN DE FR ES IT CAM ADAPTER COMPONENTS (1--1/4”—18 thread) Index Part Num. Best. Nr. Reference Núm. Pieza Part Num. 1 11700 Needle Bearing Nadellager 2 500362 Thrust Race Drucklager Roulement à aiguilles Butée à billes 3 259141 Thrust Bearing Drucklager Palier de butée Cojinete de agujas Canal de empuje Cojinete de empuje 4 6 510894 525868 Cam Adapter Nocken Zwischenstück Adaptateur Adaptador Description Benennung Designation (#) Quantity • Stückzahl • Quantité • Cantidad • Quantità Page 9 Descripcíon Description # • Cuscinetto a rullini 1 1 Canale di spinta 1 1 Perno di spinta 1 1 Adattatore 1 1 PL17--H16NDR July 19, 2001 Gardner-Denver H16NDR09 Ratchet Wrench SERVICE NOTES Ref: “B” 1 Ball Bearing .001” Clearance Hardwood Block Rotor Nut Rotor Rear Plate Hold the rotor and rear plate assembly vertically (plate downward) and strike the edge of the plate with a wood block. This helps seat the threaded components. Begin tightening the rotor nut but do not over-tighten. This could cause damage to the bearing. Alternately spin the rotor while tightening the nut until a clearance of approximately 0.001” is achieved. CAUTION 2 Ref: “B” #540304 Threaded Cap < 16 > Ref: “A” 3 Tip Valve Assembly <6> #540334 Push Rod < 24 > Push Rod < 11 > Assembly of Push Rod & Threaded Cap: Secure push rod in vise and carefully turn cap with pliers. 6.68” 4 INDEX A B C D E Flat towards front (towards bleed hole) PART NUMBER and “Where Used” 541327 Hose Adapter to Valve Housing 01--2504 Valve Housing to Rear Handle 540914 Motor Housing to Rear Handle 540932 Gear Case to Motor Housing 535849 Clutch Housing to Gear Case 1007629 Screw to Suspension Bail 525868 Adapter to Clutch Housing Slot Tightening Torque Anzugsmoment Torsion de Serrage Torsión de Apriete Coppia di Serraggio Ft. Lbs. Nm 15--20 15--20 15--40 40--50 15--20 50--75 In--Lbs. 40--50 20--27 20--27 20--27 54--68 20--27 5.6--8.5 27--37 5 Ref: “B” REAR END VIEW OF TOOL Lever Alignment of lever with ratchet attachment: Estimate angle and install shims to align lever. Qty 1 1 1 Page 10 Part Num. Thick-ness Num. Degrees Per Shim 540298--02 540298--05 540298--15 0.002” 0.005” 0.015” 14 36 108 PL17--H16NDR July 19, 2001 Ratchet Attachments Parts Lists Available from CooperTools PL17-RA PL17-RA PL17-RA PL17-RA PL17-RA PL17-RA PL17-RA PL17-RA PL17-RA PL17-RA PL17-RA PL17-RA PL17-RA PL17-RA PL17-RA Ratchet Ratchet Ratchet Ratchet Ratchet Ratchet Ratchet Ratchet Ratchet Ratchet Ratchet Ratchet Ratchet Ratchet Ratchet Attachment Attachment Attachment Attachment Attachment Attachment Attachment Attachment Attachment Attachment Attachment Attachment Attachment Attachment Attachment -- Codes A12 & A13 -- Codes B09, B12 & B13 -- Codes H, J & K Series -- Code C13 -- Codes L16 & L20 -- Codes D13 & Z13 -- Codes N16, N20, S15 & S16 -- Codes E12, E13, F12 & F13 -- Code G12 -- Codes P Series & R Series -- Code “T” -- Codes V15, V16, V18 W15 & W16 -- Codes X16, X20 & Y16 -- Codes Q15, Q16 & Q20 -- Code M27 Page 11 PL17--H16NDR July 19, 2001 Check Suffix Code in Model Number and refer to the following chart to determine attachment part number. Attachment Type yp Code Side Plate Width Inches mm Side Plate Thickness Inches mm Side Plate Length to Socket Centerline Inches Attachment Part Number mm Use CAM ADAPTER #531292 with the following attachments: Miniature Straight Thin 3” Extended 3” Extended w/20° Bent Side Plate -- Right 20° Angle Housing -- Right 20° Angle Housing -- Left 20° Angle Housing -- Right Thin Type 3” Extended w/20° Bent Side Plate -Left A12 A13 B09 B12 B13 C13 3/4 13/16 9/16 3/4 13/16 13/16 19.1 20.6 14.2 19.1 20.6 20.6 1/2 1/2 5/16 11/32 11/32 1/2 12.7 12.7 7.9 8.7 8.7 12.7 2.88 2.88 2.88 2.88 2.88 5.75 73.2 73.2 73.2 73.2 73.2 146.0 AA9D517112 AA9D517113 AA9D64359 AA9D643512 AA9D643513 AA1301113 D13 13/16 20.6 1/2 12.7 5.57 141.5 AA2987413 E12 E13 F12 F13 3/4 13/16 3/4 13/16 19.1 20.6 19.1 20.6 1/2 1/2 1/2 1/2 12.7 12.7 12.7 12.7 2.88 2.88 2.88 2.88 73.2 73.2 73.2 73.2 AA1909912 AA1909913 AA1910012 AA1910013 G12 3/4 19.1 11/32 8.7 2.88 73.2 502914 Z13 13/16 20.6 1/2 12.7 5.57 141.5 AA3041513 Use CAM ADAPTER #525945 with the following attachments: Standard Straight Thin & Extra Thin 3” Extended Open End 20° Bent Side Plate -- Right 20° Angle Housing -- Right 40° Angle Housing -- Right 20° Angle Housing -- Left 20° Bent Side Plate -- Left 40° Angle Housing -- Left 20° Angle Housing -- Right (Thin & Extra Thin) 20° Angle Housing -- Right (3” Extended) 20° Angle Housing -- Left (3” Extended) H15 H16 H18 H20 H25 H29 H37 J15 K15 J16 K16 K18 K20 L16 L20 M27 N16 N20 P15 P16 P18 P20 P25 P29 Q15 Q16 Q20 R15 R16 R18 R20 R25 S15 S16 T15 T16 V15 W15 V16 W16 W18 X16 X20 15/16 1 1--1/8 1--1/4 1--9/16 1--13/16 2--11/32 15/16 15/16 1 1 1--1/8 1--1/8 1 1--1/4 1--11/16 1 1--1/4 15/16 1 1--1/8 1--1/4 1--9/16 1--13/16 15/16 1 1--1/4 15/16 1 1--1/8 1--1/4 1--9/16 15/16 1 15/16 1 15/16 15/16 1 1 1--1/8 1 1--1/4 23.8 25.4 28.6 31.8 39.7 46.0 59.5 23.8 23.8 25.4 25.4 28.6 31.8 25.4 31.8 42.9 25.4 31.8 23.8 25.4 28.6 31.8 39.7 46.0 23.8 25.4 31.8 23.8 25.4 28.6 31.8 39.7 23.8 25.4 23.8 25.4 23.8 23.8 25.4 25.4 28.6 25.4 31.8 9/16 9/16 9/16 9/16 9/16 5/8 5/8 13/32 15/32 13/32 15/32 7/16 15/32 9/16 9/16 9/16 9/16 9/16 9/16 9/16 9/16 9/16 9/16 5/8 9/16 9/16 9/16 9/16 9/16 9/16 9/16 9/16 9/16 9/16 9/16 9/16 15/32 15/32 15/32 15/32 7/16 9/16 9/16 14.2 14.2 14.2 14.2 14.2 15.7 15.7 10.3 11.9 10.3 11.9 11.1 11.9 14.2 14.2 14.2 14.2 14.2 14.2 14.2 14.2 14.2 14.2 15.7 14.2 14.2 14.2 14.2 14.2 14.2 14.2 14.2 14.2 14.2 14.2 14.2 11.9 10.3 11.9 10.3 11.1 14.2 14.2 3.13 3.13 3.13 3.13 3.25 3.50 3.75 3.13 3.13 3.13 3.13 3.13 3.13 6.19 6.19 3.13 3.13 3.13 3.13 3.13 3.13 3.13 3.25 3.50 3.13 3.13 3.13 3.13 3.13 3.13 3.13 3.25 3.13 3.13 3.13 3.13 3.13 3.13 3.13 3.13 3.13 6.19 6.19 79.5 79.5 79.5 79.5 82.5 88.9 95.3 79.5 79.5 79.5 79.5 79.5 79.5 157.2 157.2 79.5 79.5 79.5 79.5 79.5 79.5 79.5 82.5 88.9 79.5 79.5 79.5 79.5 79.5 79.5 79.5 82.5 79.5 79.5 79.5 79.5 79.5 79.5 79.5 79.5 79.5 157.2 157.2 AA9D609615 AA9D609616 AA9D609618 AA9D609620 AA9D609625 AA9D609629 AA9D609637 502667 502668 502669 502670 502671 502672 AA1130616 AA1130620 AA1799427 AA1279716 AA1279720 504157 504158 504159 504160 504161 504162 506160 506161 506163 504163 504164 504165 504166 504167 AA1776915 AA1776916 506164 506165 504231 504232 504233 504234 504235 507552 507553 Y16 1 25.4 9/16 14.2 6.19 157.2 515205 Page 12