Research Group n. 1 UNIVERSITA’ di Bologna Preparation, characterization and reactivity of heterogeneous and homogeneous catalysts Albonetti Stefania, Basile Francesco, Cavani Fabrizio*, Fornasari Giuseppe, Vaccari Angelo, Lucarelli Carlo, Trifirò Ferruccio Department of Industrial Chemistry “Toso Montanari”, University of Bologna, viale Risorgimento 4, I-40136 Bologna. e-mail: [email protected] The research activity is focused on the preparation and characterization of mixed oxide catalysts and their use in selective oxidation, acid-base reactions, hydrogenation/dehydrogenation and reforming reactions of industrial interest. The activity involves: i) preparation of new catalytic systems; ii) structural and surface characterization of the materials; iii) evaluation of the catalytic properties. The aim is: i) the understanding of the correlation among structure, surface properties and reactivity, in order to determine the nature of the active phases involved and optimize the composition of the systems; ii) the knowledge of the surface catalytic mechanism of selective conversion of the interest molecules. Many catalytic systems are investigated, such as: (a) mixed W/V/(Nb) oxides for the gas-phase oxidehydration of glycerol into acrylic acid; (b) spinel-type mixed Me ferrites for the cycle reforming of alcohols (c) mixed Mg/Me oxides with basic properties for the gas-phase alkylation of activated aromatic substrates; (d) supported Au catalysts for the liquid-phase oxidation of cyclohexandiol into adipic acid; (e) Metal phosphate for the direct hydrolysis of lignocellulosic materials into sugars. (f) Metals based nanoparticles for the hydrogenation of 4-nitrophenol (g) TiO2 based photo-catalytic coatings for self-cleaning application. (h) Cu/Pd based catalysts supported over C and mesoporous silica for the hydrodechlorination of CF3OCFCl-CF2Cl to CF3OCF=CF2 (i) Pt/Sn based catalysts for the partial dehydrogenation of hydrocarbons to produce H2 “onboard” of aircraft (j) Cu/Zn/M/Al mixed oxides for the water gas shift reaction obtained form hydrotalcite-type precursors (k) Structurated catalysts obtained by electro-synthesis on metallic foams (l) Nobel metal containing catalysts for steam and dry reforming of methane or biomasses (m) Alkali-bonded ceramics with tailored hierarchical porosity (n) Acid catalyst for functionalization of aromatic substrates in the fragrance synthesis (o) Innovative synthesis of supports or catalysts by inverse suspension micelles. Oxidehydration of glycerol into acrylic acid: we have developed a bifunctional catalytic system able to transform directly glycerol into acrylic acid, via intermediate formation of acrolein. The catalyst possesses both acid sites, necessary for the dehydration of glycerol into acrolein, and redox sites, for the selective oxidation of acrolein into acrylic acid. The proper combination of the various elements within the same crystalline structure allowed to achieve yield to acrylic acid as high as 50%. Cycle reforming of ethanol: we have investigated spinel type Metal ferrites (Metal= Co, Ni, Cu), able to oxidize methanol under anaerobic conditions into CO/CO2 and H2O. The reduced spinel is than reoxidized back with water, with generation of H2. This in principle allows the reforming of the alcohol with intrinsic separation of COx from H2. Ni nanoparticles were synthesized by a microwave-assisted polyol route. The reaction was carried out at 200°C in diethylenglycol in order to obtain stable and highly concentrated nano-sols whose ratio was carefully optimized. Stable suspensions were produced with the future prospect of improving the performance of the anodic layer in solid oxide fuel cells (SOFCs), in which the metal is employed as catalyst . Preliminary tests on their catalytic and electrochemical activities were carried out by studying the hydrogenation of 4-nitrophenol in the presence of NaBH4 as probe reaction and by calculating the electrochemically active surface area with the cyclic voltammetry. The photo-catalytic reactivity of nano-TiO2 coatings immobilized on cellulose substrate to get selfcleaning textiles was studied. The efficiency of different commercial nano-titania, in the photodegradation of organics, was investigated in different experimental conditions. The different experimental set-ups let to assess interfaces where nano-TiO2 played its photo-catalytic activity and provided information on self-cleaning mechanism. The hydrogen-assisted dechlorination of CF3OCFClCF2Cl to produce unsaturated CF3OCF=CF2 was studied over a series of metal catalysts supported on activated carbon and MCM-41. The results obtained indicated that the activity, stability, and selectivity of the materials were strongly dependent on the metal and support used. In this work the study of the partial dehydrogenation of different hydrocarbons blends and desulfurized JetA1 fuel has been performed by using Pt/sn based catalysts to produce H2 “onboard” for the feeding of the fuel-cell apparatus. The mechanism of deactivation by coke was studied in depth combining Raman spectroscopy and Temperature-programmed oxidation (TPO) analyses. A relatively complex reaction pathway, which is able to evidence the role of different sites and reactions involved in PDH processes, was proposed. Production of hydrogen and light hydrocarbons by aqueous phase reforming of polyols and sugars, i.e.mild reaction conditions (150-250°C) for the hydrogen production from biomass derived solution using novel catalyst produced in microemulsion. The H2 production by steam or dry reforming of light hydrocarbons or biomasses have been investigated developing innovative noble metal containing catalysts with best performances. To improve the thermal conductivity, structured catalysts have been prepared by electro-synthesis on metallic foams, deeply characterizing them. Finally, new catalysts for the water gas shift reaction at medium temperature were prepared starting from hydrotalcite-type precursors. The synthesis of alkali-bonded ceramics (also called geoceramics) were investigated defining the main parameters and their effect on the final materials. Since they may be used as supports or catalysts (after functionalization), the preparation of samples with tailored hierarchical porosity were investigated. Ceramic foams with meso and macroporoisty have been prepared operating in soft conditions. Integration of the hydrogen production and the separation membrane by multistep or single catalytic integrated reaction carried using multifunctional structured system The possibility to develop new synthetic way for the functionalization of aromatic c substrates in the fragrance synthesis has been investigated using different solid catalysts, evidencing the nature of the intercations present and justifying the unusual catalytic behaviors observed. Key words: Heterogeneous catalysis, homogeneous catalysis, green chemistry, renewable raw materials, biofuels, geoceramics, Ex-hydrotalcite mixed oxides, structured catalysts. Publications: M. Dolores Soriano, P. Concepcion, J. M. Lopez Nieto, F. Cavani, S. Guidetti, C. Trevisanut, “Tungsten-Vanadium mixed oxides for the oxidehydration of glycerol into acrylic acid”, Green Chem, 13 (2011) 2954-2962. Juliana Velasquez Ochoa, Cristian Trevisanut, Jean-Marc M. Millet, Guido Busca, Fabrizio Cavani, “In Situ DRIFTS-MS Study of the Anaerobic Oxidation of Ethanol over Spinel Mixed Oxides”, J. Phys. Chem. C 2013, 117, 23908−23918 M. Blosi, S. Albonetti, A.L. Costa, N. Sangiorgi, A. Sanson “Easily scalable synthesis of Ni nanosols suitable for the hydrogenation of 4-nitrophenol to p-aminophenol under mild condition” Chemical Engineering Journal 215-216 (2013) 616–625. A.L. Costa, S. Ortelli, M. Blosi, S. Albonetti, A. Vaccari, M. Dondi “TiO2 based photocatalytic coatings: from nanostructure to functional properties” Chemical Engineering Journal 225 (2013) 880-88. M. Gregori, G. Fornasari, G. Marchionni, V. Tortelli, S. Millefanti, S. Albonetti “Hydrogenassisted dechlorination of CF3OCFCl-CF2Cl to CF3OCF=CF2 over different metal supported catalysts.” Appl. Catal A 470 (2014) 123-131. M. Gregori, P. Benito, G. Fornasari, M. Migani, S. Millefanti, F. Ospitali, S. Albonetti “Preparation of Pd/Cu MCM-41 catalysts for hydrodechlorination: influence of the synthesis procedure.” Macroporous Mesoporous Materials 190 (2014) 1-9. C. Lucarelli, G. Pavarelli, C. Molinari, S. Albonetti, W. Mista, D. Di Domenico, A. Vaccari “Catalyst deactivation in on-board H2 production by fuel dehydrogenation International Journal of Hydrogen Energy” Int. J. Hydrogen Energy 39 (2014) 1336-1349. A. Ballarini, F. Basile, P. Benito, I. Bersani, G. Fornasari, S. de Miguel, S.C.P. Maina, J. Vilella, A. Vaccari, O.A. Scelza, Platinum supported on alkaline and alkaline earth metal-doped alumina as catalysts for dry reforming and partial oxidation of methane”, Appl. Catal. A433-434 (2012) 1-11. G. Brenna, A. Vaccari, F. Basile, G. Fornasari, R. Faure, D. Gary, “Water gas shift catalysts operating at medium temperatures and process for its preparation”, Eur. Pat. Application 11306604.7 – 1270 (2012) to AIR LIQUIDE C. Lucarelli, A. Giugni, GT. Moroso and A. Vaccari, “FT-IR investigation of methoxy substituted benzenes adsorbed on solid acid catalysts”, J. Phys. Chem. C116 (2012) 21308-21317. Claudia Antonetti, Anna Maria Raspolli Galletti, Pasquale Accorinti, Stefano Alini, Pierpaolo Babini, Katerina Raabova, Elena Rozhko, Aurora Caldarelli, Paolo Righi, Fabrizio Cavani, Patricia Concepcion “Two alternative routes for 1,2-cyclohexanediol synthesis by means of green processes: Cyclohexene dihydroxylation and catechol hydrogenation”, Applied Catalysis A: General 466 (2013) 21-31 Elena Rozhko, Katerina Raabova, Francesco Macchia, Andrea Malmusi, Paolo Righi, Pasquale Accorinti, Stefano Alini, Pierpaolo Babini, Giuseppina Cerrato, Maela Manzoli, Fabrizio Cavani, “Oxidation of 1,2-Cyclohexanediol to Adipic Acid with Oxygen: A Study Into SelectivityAffecting Parameters”,ChemCatChem 5 (2013) 1998-2008. Juliana Velasquez Ochoa, Cristian Trevisanut, Jean-Marc M. Millet, Guido Busca, Fabrizio Cavani, “In Situ DRIFTS-MS Study of the Anaerobic Oxidation of Ethanol over Spinel Mixed Oxides”, J. Phys. Chem. C 117 (2013) 23908−23918. Gherardo Gliozzi, Anna Innorta, Alessia Mancini, Rossella Bortolo, Carlo Perego, Marco Ricci, Fabrizio Cavani, “Zr/P/O catalyst for the direct acid chemo-hydrolysis of non-pretreated microcrystalline cellulose and softwood sawdust”, Applied Catalysis B: Environmental 145 (2014) 24– 33 Alessandro Chieregato, M. Dolores Soriano, Francesco Basile, Giuseppe Liosi, Segundo Zamora, Patricia Concepción, Fabrizio Cavani, José M. López Nieto, “One-pot glycerol oxidehydration to acrylic acid on multifunctional catalysts: Focus on the influence of the reaction parameters in respect to the catalytic performance”, Applied Catalysis B: Environmental 150–151 (2014) 37–46 A. Caldarelli, M. A. Bañares, C. Cortelli, S. Luciani, F. Cavani, “An investigation on surface reactivity of Nb-doped vanadyl pyrophosphate catalysts by reactivity experiments and in situ Raman spectroscopy”, Catal. Sci. Technol. 4 (2014) 419-427 Thomas Pasini, Alice Lolli, Stefania Albonetti, Fabrizio Cavani, Massimo Mella, “Methanol as a clean and efficient H-transfer reactant for carbonyl reduction: Scope, limitations, and reaction mechanism”, Journal of Catalysis 317 (2014) 206–219 SUPPLEMENTARY MATERIAL Position of the components of the Research Groups Name Ferruccio Angelo Fabrizio Giuseppe Stefania Francesco Carlo Patricia Paolo Tommaso Andrea Massimiliano Juliana Alice Sara Yu Surname Trifirò Vaccari Cavani Fornasari Albonetti Basile Lucarelli Benito Ziosi Tabanelli Malmusi Mari Velasquez Ochoa Lolli Andreoli Zhang Position * P Emerito PO PO PA PA PA RU PoD PoD PhD S PhD S PhD S PhD S PhD S PhD S PhD S Affiliation Dip. Chimica Industriale Dip. Chimica Industriale Dip. Chimica Industriale Dip. Chimica Industriale Dip. Chimica Industriale Dip. Chimica Industriale Univ. Insubria Dip. Chimica Industriale Dip. Chimica Industriale Dip. Chimica Industriale Dip. Chimica Industriale Dip. Chimica Industriale Dip. Chimica Industriale Dip. Chimica Industriale Dip. Chimica Industriale Dip. Chimica Industriale Olena Vozniuk PhD S Dip. Chimica Industriale Rodolfo Mafessanti PhD S Dip. Chimica Industriale Chiara Molinari PhD S Dip. Chimica Industriale Stefania Solmi PhD S Dip. Chimica Industriale Claudia Bandinelli PhD S Dip. Chimica Industriale Mattia Melloni PhD S Dip. Chimica Industriale Francesco Puzzo PhD S Dip. Chimica Industriale Lorenzo Grazia PhD S Dip. Chimica Industriale *: PO = Full professor; PA = Associate professor; RU = University researcher; CO = contract; PoD = Postdoctoral fellows; RC = CNR staff or other Institutions Research; T = technician, VR = visiting researcher, S = student Equipment Type Producer Year of acquisition TPD/TPR/TPO DRIFT Chemisorb 2750 FT-IR spectrophotometer ASAP 2020MP physorption TPDRO 1100 TPDRO 1100 TGA 2050 DSC-DTA Raman spectrophotometer UV-Vis-Nir spectrophotometer Micromeritics Bruker Micromeritics Perkin-Elmer Micromeritics ThermoQuest CEinstrument ThermoQuest CEinstrument Thermal Analysis Thermal Analysis Renishaw Perkin-Elmer 2015 2007 2006 2004 2003 2002 2001 2001 1999 1998 1994