CONSIGLIO NAZIONALE DELLE RICERCHE Marco Sacco VFF project Holistic, extensible, scalable and standard Virtual Factory Framework 26 e 27 Maggio, 2014 Conferenza Dipartimento DIITET Convegno del del Dipartimento di Ingegneria, 26 ee 27 maggioper 2014 ICT Tecnologie l’Energia e i Trasporti DURATION: 42 months STARTING DATE: 1st September 2009 PROJECT N°: FP7-NMP-2008-3.4-1; 228595 STRATEGIC OBJECTIVE: Theme 4 – NMP – Nanosciences, Nanotechnologies, Materials and new Production Technologies BUDGET: 12.075.455€ COORDINATOR: ITIA-CNR 29 Partners Conferenza del Dipartimento Roma, 26 e 27 maggio 2014 Conferenza del Dipartimento Roma, 26 e 27 maggio 2014 SimX SME GB Homag PSI FhG-IPA RWTH-WZL IND IND RTD RTD D Steel-projects SME F Volkswagen ATEC INESC-Porto IND SME RTD P Nova ICIMSI ETHZ SME RTD RTD CH CEIT SME SK AudiMotors SZTAKI IND RTD H Compa ROPARDO Cluj-napoca IND SME RTD RO Comau Alenia Ficep TTS ITIA IND IND IND SME RTD I M&LGROUP EUVE Fatronik SME RTD RTD E Frigoglass CASP LMS UniPatras IND SME RTD GR Evaluation Design Buildings Processes Resourc es Produ cts Fac tory as P No ro d u n-li ct nea r pl ann ing Refe re n facto ce Mod e ry p l anni l for n Standa g rd Exte Data-m nsible odel Evolution Management sy Ramp-up h nc ro n l Mo d e Pilla rI re n ce Refe REAL FACTORY REAL PRODUCTION SYS Cp = 2.00 next generation VIRTUAL FACTORY kn o w Ramp-up -30% time Pi VF llar mo I du II les r IV Pilla ledge Design, reconfiguration, re-engineering -50% time to support VF VFF CONCEPT for a scalable, holistic, open, integrable, up-gradable, adherent to reality VF Set-up Up-date Conferenza del Dipartimento Roma, 26 e 27 maggio 2014 ing nn pla ge d ry e cto wl Fa Kno ycle c e Life wledg o t Kn duc Pro edge wl Kno u rce s R e so d g e le kn o w ... feedback Info equ from H w i p me in th nt e lo op ch e tio n a str n tio r e fo pac cts s n e mo t o b j com strac ab or I rI r lla nage i P ma i za ty Sustainabili Control System Simulation Factory Design Desig n Pro ject M NG KPI mo n co l lab itor o ra p re tion se n &n ce etw vi s &i o rk ua nte liz ra c ati S tion on (A te tate R/ ch o V R) ni f t qu he es a - i rt-s nt ta eg te ra o f tio n Conferenza del Dipartimento Roma, 26 e 27 maggio 2014 Fundamental requirements • Cover all the relevant fields related to the Factory domain • Use of existing technical standards • • • • • Data consistency, safety Versioning Granularity Extensibility Proprietary Data management Legacy DB Conferenza del Dipartimento Roma, 26 e 27 maggio 2014 Legacy DB 0 External Data & Knowledge Main evaluated options 1. Data Model as a set of XSD files Data Repository as a set of XML files No explicit semantic definitions (and therefore no validation) Inter–documents references (cross-reference) are poorly modeled Distributed data can be hardly managed 2. Data Model as a set of Ontologies (Semantic Web) (i.e. OWL files containing meta-data definitions) Data Repository as a set of OWL/RDF files containing individuals Semantic data representation Modeling of distributed data (enabler for referential consistency check) Possibility for Xml serialization Conferenza del Dipartimento Roma, 26 e 27 maggio 2014 ITIACNR © 1 Semantic Virtual Factory Data Model (VFDM) Legacy DB Conferenza del Dipartimento Roma, 26 e 27 maggio 2014 Legacy DB 0 External Data & Knowledge Areas Ontologies Comments IFC Commons IfcActorResource, IfcCostResource, IfcDateTimeResource, IfcUtilityResource, IfcRepresentationResource, IfcExternalReferenceResource, IfcTopologyResource, IfcGeometricConstraintResource, IfcGeometricModelResource, IfcGeometryResource, IfcMaterialResource, IfcMeasureResource, IfcPropertyResource, IfcQuantityResource; IfcKernel, IfcProductExtension, IfcProcessExtension, IfcControlExtension; From IFC 2x4 RC2 VFF Commons VffCommons, VffStochasticResource, VffFailureResource Extensions Building IfcSharedBldgElements From IFC 2x4 RC2 Product StepNcAP10, VffProduct From STEP-NC + Extensions Process VffProcess From STEP-NC + IFC 2x4 RC2 + Extensions Production Resources VffProductionResource Extensions Production System VffSystem From IFC 2x4 RC2 + Extensions Factory VffFactory From IFC 2x4 RC2+Extensions Conferenza del Dipartimento Roma, 26 e 27 maggio 2014 VFF connectors 1 … Real Factory ….. VAM Decoupled modules FP3 3 Visual Components Virtual Factory 2 Semantic Virtual Factory Manager (VFM) 0 External Data & Knowledge Semantic Virtual Factory Data Model (VFDM) Legacy DB Conferenza del Dipartimento Roma, 26 e 27 maggio 2014 Legacy DB GIOVE Virtual Factory GIOVE Virtual Factory (GIOVE-VF) is a virtual reality collaborative environment aimed at supporting the factory design by selecting machines, operators and other resources and place them in the 3D scene of the virtual factory. VF-GUI is an interface, generated dynamically from the data model, to create and visualize Factory projects and libraries. It is adopted to explore, modify information contained in local or remote repositories the user may have access to. ARENA Simulation Module integrates the commercial simulation software tool ARENA and a set of libraries for the automatic model generation within the VFF. CHRONOS is an optimization tool that can be adopted to solve optimization problems related to manufacturing production systems such as: buffer allocation, pallet sizing, kanban number optimization. Conferenza del Dipartimento Roma, 26 e 27 maggio 2014 Web site: www.vff-project.eu Social Network: Twitter (www.twitter.com) VirtualFactory Slideshare (www.slideshare.com) Forum (vff-sig.inescporto.pt) Marco Sacco Mail: [email protected] Skype: marco_s1368 Conferenza del Dipartimento Roma, 26 e 27 maggio 2014