MANUALE RICAMBI USO E MANUTENZIONE REGGIATRICE SEMIAUTOMATICA TP-201 TP-202L TP-203CE TP-202 TP-201CE TP-202LCE TP-203 TP-202CE TP-201YCE LEGGERE ATTENTAMENTE PRIMA DI UTILIZZARE LA MACCHINA INDICE CONTENUTI 1. Istruzioni per la Vostra sicurezza ………………………… 1 2. Descrizione generale ………………………………………1-1 3. Dati tecnici …………………………………………………2~5 6 4. Descrizione macchina ……………………………………… 5. Messa in opera e funzionamento …………………………… 7 6. Regolazioni …………………………………………………8~9 7. Manutenzione & lubrificazione ……………………………10 11~12 8. Disinceppamento …………………………………………… 9. Schemi elettrici ……………………………………………13~14 10. Parti di ricambio …………………………………………15~43 2. Descrizione generale (1) Versatilità Compatta, leggera e facilmente trasportabile grazie alle sue ruote, due fisse e due orientabili, richiede poco spazio ed è facilmente utilizzabile. (2) Affidabilità Un solo motore per tutti i movimenti. Ottimizza il funzionamento riducendo il rischio di rotture. (3) Facilità di regolazione e settaggio reggia Regolazione della larghezza reggia da 6mm a 15.5mm tramite settori regolabili (nessun particolare va cambiato). (4) Gestione della reggia Il sistema di lancio, recupero e tensionamento della reggia sono stati studiati per evitare slittamenti, rotture e inceppamenti di questa. (5) Applicabilità La dimensione ridotta della piastra di saldatura permette di reggiare colli di piccole dimensioni e di forma irregolare. (6) Semplice operatività Facilità nelle operazioni di reggiatura, la reggia libera di scorrere tra i meccanismi permette di avvolgere il prodotto senza dover intervenire con pulsanti di lancio. -1-1- 3. Dati tecnici TP-201/TP-201CE MODELLO TP-201/TP-201CE Velocità reggiatura 2.5 sec/ciclo Dimensioni 902mm(W) x 586mm(D) x 775mm(H) Peso netto 100 kg Max. Tensionamento 45 kg Larcgezza reggia Alimentazione 6 mm - 15.5 mm AC 230V (50Hz), monofase TP-202/TP-202CE MODELLO TP-202/TP-202CE Velocità reggiatura 2.5 sec/ciclo Dimensioni 902mm(W) x 586mm(D) x 760mm(H) Peso netto 85 kg Max. Tensionamento 45 kg Larcgezza reggia Alimentazione 6 mm - 15.5 mm AC 230V (50Hz), monofase TP-202L/TP-202LCE MODELLO TP-202L/TP-202LCE Velocità reggiatura 2.5 sec/ciclo Dimensioni 1476mm(W) x 586mm(D) x 590mm(H) Peso netto 85 kg Max. Tensionamento 45 kg Larcgezza reggia Alimentazione 6 mm - 15.5 mm AC 230V (50Hz), monofase -2- TP-203/TP-203CE MODELLO TP-203/TP-203CE Velocità reggiatura 2.5 sec/ciclo Dimensioni 632mm(W) x 422mm(D) x 805mm(H) Peso netto 80 kg Max. Tensionamento Larcgezza reggia Alimentazione 9~30 kg 6 mm - 15.5 mm AC 230V (50Hz), monofase TP-201Y MODELLO TP-201Y Velocità reggiatura 2.5 sec/ciclo Dimensioni 860mm(W) x 675mm(D) x 1625mm(H) Peso netto 125 kg Max. Tensionamento 45 kg Larcgezza reggia Alimentazione 6 mm - 15.5 mm AC 230V (50Hz), monofase -3- 5. Messa in opera e funzionamento (1) Regolazione della lunghezza reggia prelanciata Il potenziometro che regola questo e posizionato sul fronte della macchina, nel pannello di controllo. Controlla la lunghezza della reggia prelanciata alla fine del cicl Il campo di regolazione varia tra 0 e 6 mt. di reggia lanciata. Quindi se la manopola viene posizionata, ad es. sul 2, a fine ciclo la reggiatrice prelancerà 2 mt. di reggia. (2) Interruttore generale Quando l' interruttore generale viene ruotato sulla posizione "ON" si ottiene l' avvio del m (3) Lancio reggia Premendo il pulsante "FEED" posto sul pannello di controllo si otterrà l' avanzamento "lancio" della reggia, al suo rilascio questa si arresta. Questa operazione è richiesta solo quando si installa una nuova bobina di reggia. Diversamente la reggia viene prelanciata in automatico a fine ciclo. (4) Come reggiare un pacco Sistemare il pacco da reggiare sopra il piano appoggiandolo contro il riscontro, inserire il capo della reggia che fuoriesce dalla macchina, avendo cura di farlo passare verticalmente attorno al pacco, nella guida di inserimento reggia spingendo questa a fond automaticamente si attiverà il ciclo di reggiatura. Al termine di questo la macchina sarà pronta per iniziare un nuovo ciclo. (5) Reset La macchina è equipaggiata con un pulsante di reset: Premendo questo si ottiene la seguente sequenza: Taglio reggia, ciclo di saldatura, posizionamento iniziale della macchina e prelancio regg (6) Spegnimento macchina Ruotare l' interruttore generale sulla posizione "OFF". -7- REF. PART NO. NO. 1 TA-900 TA-901 2 T5-1-10110 3 TA-003 4 KYA050530 5 KYA0505101 6 KYA050515 7 ER12 8 TA-008-2 9 HBS0620 10 HBS0645H 11 BR6003ZZ 12A TA-012A 12B TA-012B 13 HSS0608 14 TA-014 15A TA-015A 15B TA-015B 16 TA-016 17 TA-017-2 18 TA-018 20 TA-020 22 TA-022 23 TF-002 24 TA-024 25 TA-025 27 TA-027 28 TA-028 29 TA-029 30 TA-030 31 PMS0408 32 TA-032 33 TA-033 34 TA-034 35 TA-035 36 KYA050520 37 TA-037 38 HBS0616 DESCRIPTION Control Head Unit (For TP-202) Control Head Unit (For TP-201) Main Body Block Cam Shaft Key, 5x5x30 Key, 5x5x101 Key, 5x5x15 Snap Ring, E-12 Bearing Support (L) HBS, M6x20 HBS, M6x45 (H) Bearing, 6003ZZ Grip Cam Grip Cam HSS, M6x8 Separator Cam Rear Bar Cam Heater Cam Sprocket Bearing Support (R) Pulley Pulley Chain Micro Switch Bracket Back Cam Collar Sprocket Housing Pin Holder PMS, M4x8 Spring Stop Arm Clutch Arm Shaft Key, 5x5x20 Clutch Support HBS, M6x16 -16- Q'TY 1 1 1 1 1 1 2 2 1 6 1 4 1 1 13 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 6 1 1 1 1 1 1 14 REMARKS REF. NO. 39 40 41 42 43 44 45 58 59 60 61 62 63 66 67 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 PART NO. DESCRIPTION Q'TY TF-009 TA-040 PMS0420 TA-042 HBS0820 TF-022 KYA050525 TA-058 SW06 TA-060 SP0414 TF-028 HBS0510 Switch Trigger Guide PMS, M4x20 Gear Box HBS, M8x20 Washer Key, 5x5x25 Pull Shaft SW, M6 Solenoid Shaft Spring Pin, 4x14 Fan HBS, M5x10 1 1 1 1 4 1 2 1 19 1 1 1 4 SR12 TA-067 TA-069 TA-069S SP0318 TA-071 TA-072 TA-073 TA-074 TA-074S TA-075 BR635ZZ SP0514 TA-078 TA-079 TA-079S TA-080 TA-080S HBS0505.2 HBS0505.2S SP0314 TA-083 TA-083S PMS0315 Stop Ring S-12 Bar Guide Lid Press Bar Press Bar (Stainless Steel Model) Spring Pin, 3x18 Return Spring Spring Hook Spring Hook Rear Bar Rear Bar (Stainless Steel Model) Plunger Bearing, 635ZZ Spring Pin, 5x14 Spring Front Bar Front Bar (Stainless Steel Model) Slide Slide (Stainless Steel Model) HBS, M5x5.2 HBS, M5x5.2 (Stainless Steel Model) Spring Pin, 3x14 Separator Separator (Stainless Steel Model) PMS, M3x15 1 1 1 1 3 3 1 3 1 1 3 4 3 3 1 1 1 1 1 1 3 1 1 6 -17- REMARKS REF. NO. 85 86 87 88 89 90 91 92 94 95 96 98 99 114 115 116 117 118 119 120 121 122 123 124 PART NO. DESCRIPTION Q'TY HN08 TA-086 TA-087 TA-088 TA-089 TA-090 SP0620 HBS0525 HN, M8 Seal Switch Lever Seal (Small) Spring Hook Arm Spring Pin, 6x20 HBS, M5x25 2 1 1 1 1 1 1 1 TA-094 TA-095 TA-095S HBS0512 HBS0512S Shaft Guide (L) Guide (L) (Stainless Steel Model) HBS, M5x12 HBS, M5x12 (Stainless Steel Model) 1 1 1 4 4 TF-003 TF-003-1 TF-001 TF-001-1 TF-001-2 TA-114 TA-003A TA-035A TA-058A TA-080A TA-080AS TA-083A TA-083AS TF-002A TF-003A TF-003A-1 T5-1-13000 T5-1-14000 T5-1-15000 D.C.Solenoid (For 110V) D.C.Solenoid (For 220V/230V/240V) Motor (For 110V) Motor (For 220V) Motor (For 240V) Spring Cam Ass'y Stop Arm Ass'y Pull Shaft Ass'y Slide Ass'y Slide Ass'y (Stainless Steel Model) Separator Ass'y 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 Separator Ass'y (Stainless Steel Model) Micro Switch Bracket Ass'y D.C.Solenoid Ass'y (For 110V) D.C.Solenoid Ass'y (For 220V/230V/240V) Rear Bar Ass'y Press Bar Ass'y Front Bar Ass'y -18- REMARKS REF. PART NO. NO. 226 TA-226 TA-226S 227 TB-114 228 TA-228 229 TA-229 236 TA-236 238 ER03 239 TA-239 240 HBS0516 241 TA-241 244 HSS0506 245 HSS0606 246 PW06C 247 HN06 248 HN04 249 SW04 250 SW05 251 PW05 252 HBS0525H 253 HN05 254 SW08 255 HN03 256 PW06A Guide (R) Guide (R) (SUS) Return Spring Belt Collar Rubber Buffer Snap Ring, E-3 Cutter Holder HBS, M5x16 Spacer HSS, M5x6 HSS, M6x6 PW, M6 (C) HN, M6 HN, M4 SW, M4 SW, M5 PW, M5 HBS, M5x25 (H) HN, M5 SW, M8 HN, M3 PW, M6 (A) 1 1 1 1 2 1 1 1 4 3 2 2 16 6 1 4 5 2 1 2 5 3 2 258 259 260 261 262 263 264 265 Start Capacitor Micro Switch (LS-1, LS-3) Name Label (LS-3) Name Label (LS-1) SW, M3 Name Label (SOL-2) Varistor PW, M8 (C) 1 2 1 1 8 1 1 4 TF-043 TF-006 LA-50082 LA-50080 SW03 LA-50084 TF-071 PW08C DESCRIPTION -18-1- Q'TY REMARKS REF. NO. 101 102 103 104 105 106 107 113 114 115 117 118 119 120 121 122 123 124 125 126 127 128 129 130 131 132 133 134 135 136 137 138 139 140 141 142 PART NO. DESCRIPTION Q'TY PW04 TB-102 TB-103 HN08 ER06 HBS0440H TB-107 PW, M4 Heater Arm Pin HN, M8 Snap Ring, E-6 HBS, M4x40 (H) Side Plate 2 1 1 1 1 2 1 TB-113 TB-114 TB-115 TB-117 TB-118 TB-118A SR15 KYA050515 HSS0506 TB-122 TB-123 TB-124 HSS0606 HSS0508 TB-127 TB-128 TB-129 TB-130 HB06100H HN06 TB-133 TB-134 TB-135 HBS0616 TB-137 KYA050520 TB-139 RR22 TB-141 BR608ZZ Heater Ass'y Return Spring Spring Roller 1 1 1 4 1 1 10 9 2 1 1 1 1 3 3 7 1 1 1 16 1 1 1 4 1 2 1 1 2 1 Shaft (For Inside Tension Adjustment) Shaft (For Outside Tension Adjustment) Stop Ring, S-15 Key, 5x5x15 HSS, M5x6 Shaft Holder Pin HSS, M6x6 HSS, M5x8 Gear Collar Feed Gear Spring HB, M6x100 (H) HN, M6 Nut Gear Holder Arm HBS, M6x16 Shaft Key, 5x5x20 Pulley Snap Ring, H-22 Pulley Bearing, 608ZZ -20- REMARKS REF. NO. 143 144 145 146 147 148 149 150 151 152 PART NO. DESCRIPTION Q'TY TB-143 TB-144 ER07 TB-146 RR32 TB-148 TB-123B TB-210A PMS0315 TB-152 Round Belt Shaft Snap Ring, E-7 Arm Snap Ring, H-32 Bracket Roller Holder Ass'y Roller Bracket Ass'y PMS, M3x15 Shaft 1 1 1 1 2 1 1 1 2 1 154 155 156 157 158 159 160 161 162 163 164 165 166 167 168 169 170 171 TB-154 TB-155 BR6002ZZ TB-157 TB-158 HBS0620 TB-160 TB-158A TB-162 KYA050538 TB-164 TB-165 SP0520 BR635ZZ TB-168 SW04 TB-170 TB-160B Spring Nut Bearing, 6002ZZ V-Belt Bracket HBS, M6x20 Bracket Bracket Ass'y Shaft Key, 5x5x38 Shaft Feed Arm Spring Pin, 5x20 Bearing, 635ZZ Arm Pin SW, M4 Pulley Bracket Ass'y 1 1 12 1 1 6 1 1 1 1 1 1 1 3 1 6 1 1 173 174 175 175A 176 TB-173 TB-165A TB-175 TB-175A TB-176 TJ-025 TB-177 TB-170A V-Belt Feed Arm Ass'y Plate Plate Friction Disc Friction Disc (For TP-203) Pull Shaft Pulley Ass'y 1 1 1 1 2 2 1 1 177 178 -21- REMARKS REF. NO. 179 180 181 183 184 185 186 187 189 192 193 195 196 197 199 200 201 203 204 205 206 207 208 209 210 212 213 215 216 220 221 223 224 225 231 232 PART NO. DESCRIPTION Q'TY TB-177A PW06A SP0414 TB-183 TB-184 HBS0510 TB-186 TB-187 TB-189 Pull Shaft Ass'y PW, M6 (A) Spring Pin, 4x14 Spring Stop Bracket HBS, M5x10 Spring Spring Retainer 1 23 1 1 1 6 1 1 1 TB-192 TB-193 TB-195 PMS0410 TB-197 TB-199 SR10 TB-201 TB-203 TB-203L FMS0408 TB-205 TB-206 TB-207 TB-208 TB-209 TB-210 RR19 HBS0525H TB-215 HB0680 PMS0412 HN05 TB-223 TB-224 TB-225 TB-231 TB-232 Roller Cover Outlet Cover PMS, M4x10 Guide Front Pin Stop Ring, S-10 Outlet Guide Guide Guide (Longer) (Option) FMS, M4x8 Guide Cover Cover-Side Front Plate Band Plate Pulley Snap Ring, H-19 HBS, M5x25 (H) Collar HB, M6x80 PMS, M4x12 HN, M5 Washer Spring Retainer Bush Pin Bracket 1 1 1 7 1 1 2 1 1 1 10 1 1 2 1 1 1 1 1 1 1 3 3 2 2 1 1 1 -22- REMARKS REF. NO. 234 247 248 249 250 251 254 255 256 257 258 260 261 262 263 264 265 266 267 268 269 270 271 272 273 274 275 276 277 278 279 280 281 282 283 PART NO. HBS0665H HBS0506 TB-248 BR6005ZZ TB-250 TB-251 TJ-251 HBS0512 TB-255 TB-256 TB-257 TB-258 T7-3-40480 TF-003 TF-003-1 TB-262 HBS0516 HSS0606 SW08 HN04 PW04 SW05 SW06 PW05 SW03 TF-007 LA-50081 LA-50083 TF-071 FLG06 LA-50030 TB-263 FMS0406 TA-060 TA-086 SR12 TB-264 TJ-252 DESCRIPTION HBS, M6x65 (H) HBS, M5x6 Spring Retainer Bearing, 6005ZZ Tube A Tube B Tube B (For TP-203) HBS, M5x12 Fix Arm (For TP-201) Corrector Fix Arm (For TP-202, TP-202L) Bolt (For TP-202, TP-202L) Spring (For TP-201Y) D.C.Solenoid (For 110V) D.C.Solenoid (For 220V/230V/240V) Tube HBS, M5x16 HSS, M6x6 SW, M8 HN, M4 PW, M4 SW, M5 SW, M6 PW, M5 SW, M3 Micro Switch (LS-2) Name Label (LS-2) Name Label (SOL-1) Varistor FLG, M6 Label Tube FMS, M4x6 Solenoid Shaft Seal Stop Ring, S-12 Tension Adjusting Ass'y Tension Adjusting Ass'y (For TP-203) -23- Q'TY 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 7 3 6 15 1 2 1 1 1 1 2 1 1 2 1 1 1 1 1 REMARKS REF. NO. 1 2 3 4 6 7 8 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 38 40 41 PART NO. TE-001 TC-014 TE-003 TC-015 TE-006 TE-006S TC-016 TC-004 TE-010 TE-011 TE-012 TE-013 TE-013S TE-014 TC-002 TC-008 TE-017 TE-018 TC-020 TC-021 TE-021 TE-022 TE-023 TE-024 TE-025 ER04 TE-027 TE-028 TE-029 TE-030 TC-049 TC-048 TMS0508 TE-033 TE-041 TE-041S TK-033 DESCRIPTION Inner Flange Outer Flange Shaft Protector Reel Bracket (R) Q'TY Reel Nut Handle Package Guide Grommet Caster (Free) Caster (Brake) Lock Pin Lock Pin (Stainless Steel Model) Brake Holder (R) Bracket Grommet Bush (L) Bush (R) Pin Split Pin Brake Set Pin Rubber Stop Brake Holder (L) Spring Snap Ring, E-4 Roller Holder Roller Pin Band Guide Bracket Roller Shaft TMS, M5x8 (For CE) 1 1 1 1 1 1 1 1 2 2 2 4 4 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 6 Right Side Plate (For CE) Body Frame Body Frame (Stainless Steel Model) Body Frame (For CE) 1 1 1 1 Reel Bracket ( R) (Stainless Steel Model) -25- REMARKS REF. PART NO. NO. TK-033S 42 TE-042 43 TE-043 TE-043S 44 TE-044 TE-044S 45 TE-045 TE-045S 46 TC-043 TC-043S 47 TE-001A 48 TE-021A 49 TE-030A DESCRIPTION Q'TY Body Frame (For CE)(Stainless Steel Model) Magnet Catch Side Door (L) Side Door (L) (Stainless Steel Model) Side Door (R) Side Door (R)(Stainless Steel Model) Support Support (Stainless Steel Model) Top Plate Top Plate (Stainless Steel Model) Inner Flange Ass'y Brake Set Ass'y Band Guide Bracket Ass'y 1 4 1 1 1 1 1 1 1 1 1 1 1 51 HB0612 HB, M6x12 20 53 TMS0306 TMS, M3x6 8 55 56 57 58 59 60 HBS0620 HB0620 SW06 SR10 PW06C PW06A HBS, M6x20 HB, M6x20 SW, M6 Stop Ring, S-10 PW, M6 (C) PW, M6 (A) 7 2 27 4 32 4 63 64 WN06 HN06 WN, M6 HN, M6 2 11 67 68 69 70 71 TMS0612 TC-068 NTE06 TC-070 FMS0612 TMS, M6x12 Collar NTE, M6 Shaft FMS, M6x12 1 1 2 2 1 73 T5-2-10170 Hinge 1 75 76 TC-075 TC-076 Center Drum 280MM Washer 1 1 -26- REMARKS REF. NO. 77 78 79 PART NO. DESCRIPTION Q'TY ER19 TB-205 TE-079 Snap Ring, E-19 Guide Rubber 1 1 1 84 85 86 87 HBS0612 TMS0408 SW04 HN04 HBS, M6x12 TMS, M4x8 SW, M4 HN, M4 4 2 2 2 89 90 91 PW05 SW05 HN05 PW, M5 SW, M5 HN, M5 4 4 4 94 95 96 HB0610 PMS0408 LA-31010 HB, M6x10 PMS, M4x8 Label 1 2 1 -26-1- REMARKS REF. NO. 1 2 3 4 5 6 7 8 9 10 11 13 14 15 16 PART NO. DESCRIPTION Q'TY TC-001 TC-002 TC-003 TC-004 TC-005 TC-006 TC-007 TC-008 TC-009 BR6003ZZ TC-011 TC-013 TC-014 TC-015 TC-016 Protection Cover Bracket Reel Shaft Package Guide Lid Caster (Free) Caster (Brake) Grommet Brake Shaft Bearing, 6003ZZ Washer Inner Flange Outer Flange Protector Reel Nut Handle 1 1 1 1 5 2 2 1 1 2 1 1 1 1 1 18 19 20 21 22 24 25 30 31 32 33 TC-018 TC-019 TC-020 TC-021 TC-022 TC-024 TC-025 T7-5-10160 TC-031 TC-044A TC-047A Brake Lining Roller Pin Split Pin Roller Holder Brake Adjuster Spring Adjustment Leg (Option) Fix Plate (Option) Reel Support Ass'y Roller Bracket Ass'y 1 1 1 1 1 1 1 4 4 1 1 38 TMS0508 TMS, M5x8 6 41 TC-041 TK-031 TC-042 TC-043 TC-044 Body Frame Body Frame (For CE) Support Top Plate Reel Support 1 1 1 1 1 42 43 44 -28- REMARKS REF. NO. 45 46 47 48 49 50 51 PART NO. DESCRIPTION Q'TY TC-045-1 TC-046-1 TC-047 TC-048 TC-049 TC-050 HB0612 Fixing Brake Lining Bracket Arm Roller Bracket Shaft Roller Lining Holder HB, M6x12 1 1 1 1 1 1 4 73 FMS0512 HBS0620 SW05 PW06A PW06A PW05 SW06 SW06 SW08 HBS0616 WN06 HN06 HBS0816 HB0816 SR20 SR10 TMS0612 TC-068 NTE06 TC-070 FMS0612 HBS0616 HBS0616 T5-2-10170 FMS, M5x12 HBS, M6x20 SW, M5 PW, M6 (A) PW, M6 (A) (Option) PW, M5 SW, M6 SW, M6 (Option) SW, M8 HBS, M6x16 WN, M6 HN, M6 HBS, M8x16 HB, M8x16 Stop Ring, S-20 Stop Ring, S-10 TMS, M6x12 Collar NTE, M6 Shaft FMS, M6x12 HBS, M6x16 HBS, M6x16 (Option) Hinge 2 7 2 18 4 2 10 4 4 2 2 11 4 1 2 2 1 1 2 2 1 4 4 1 75 76 77 78 79 TC-075 TC-100 TC-110 TB-205 TC-076 Center Drum 280MM Adjustment Leg Ass'y (Brake) (Option) Adjustment Leg Ass'y (Free)(Option) Guide Washer 1 2 2 1 1 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 -29- REMARKS REF. NO. 80 81 82 83 84 85 91 92 93 94 95 96 97 PART NO. ER19 HBS0525H HN05 PMS0416 PW04 TMS0408 SR15 TC-092 LA-50094 HN05 HB0610 TC-094 LA-31010 DESCRIPTION Snap Ring, E-19 HBS, M5x25 (H) HN, M5 PMS, M4x16 PW, M4 TMS, M4x8 Stop Ring, S-15 Holder Name Label (Option) HN, M5 HB, M6x10 Spacer Label -29-1- Q'TY 1 1 4 4 4 2 1 1 4 2 1 1 1 REMARKS REF. NO. 1 2 3 4 5 6 7 8 9 10 11 13 14 15 16 PART NO. DESCRIPTION Q'TY TD-001 TC-002 TD-003 TC-004 TC-005 TC-006 TC-007 TC-008 TC-009 BR6003ZZ TC-011 TC-013 TC-014 TC-015 TD-016 Protection Cover Bracket Reel Shaft Package Guide Lid Caster (Free) Caster (Brake) Grommet Brake Shaft Bearing, 6003ZZ Washer Inner Flange Outer Flange Protector Reel Nut Handle (LH) 1 1 1 1 5 2 2 1 1 2 1 1 1 1 1 18 19 20 21 22 24 25 38 TD-018 TC-019 TC-020 TC-021 TC-022 TD-024 TC-025 TMS0508 Brake Lining Roller Pin Split Pin Roller Holder Spring Hook Spring TMS, M5x8 1 2 1 1 1 1 1 6 41 TD-041 TK-041 TC-042 TC-043 TD-044 TC-045-1 TD-046-1 TD-047 TD-048 TD-044A TC-050 HB0612 HB0610 Body Frame Body Frame (For CE) Support Top Plate Reel Support Fixing Brake Lining Bracket Arm Roller Bracket Shaft Reel Support Ass'y Lining Holder HB, M6x12 HB, M6x10 1 1 1 1 1 1 1 1 1 1 1 2 2 42 43 44 45 46 47 48 49 50 51 52 -31- REMARKS REF. NO. 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 PART NO. DESCRIPTION Q'TY FMS0512 HBS0620 SW05 PW06C PW05 SW06 TD-047A PW06A WN06 HN06 HBS0616 HB0816 SR20 SR10 TMS0612 TC-068 NTE06 TC-070 FMS0612 FMS, M5x12 HBS, M6x20 SW, M5 PW, M6 (C) PW, M5 SW, M6 Roller Bracket Ass'y PW, M6 (A) WN, M6 HN, M6 HBS, M6x16 HB, M8x16 Stop Ring, S-20 Stop Ring, S-10 TMS, M6x12 Collar NTE, M6 Shaft FMS, M6x12 2 7 2 16 2 14 1 2 2 9 5 1 2 3 1 1 2 2 1 73 T5-2-10170 Hinge 1 75 76 77 78 81 82 83 84 91 92 94 95 96 97 98 TC-075 TC-076 ER19 TB-205 HBS0525H HN05 PMS0416 PW04 SR15 TMS0408 HN05 HB0610 TC-094 LA-30200 LA-30210 Center Drum 280MM Washer Snap Ring, E-19 Guide HBS, M5x25 (H) HN, M5 PMS, M4x16 PW, M4 Stop Ring, S-15 TMS, M4x8 HN, M5 HB, M6x10 Spacer Label Label 1 1 1 1 1 4 4 6 1 2 2 1 1 1 1 -32- REMARKS REF. NO. 1 2 3 4 6 7 8 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 38 41 42 43 44 46 47 PART NO. DESCRIPTION Q'TY TE-001 TC-014 TE-003 TC-015 TJ-006 TC-016 TC-004 TE-010 TC-006 TC-007 TE-013 TE-014 TC-002 TC-008 TE-017 TE-018 TC-020 TC-021 TJ-021 TE-022 TE-023 TE-024 TE-025 ER04 TE-027 TE-028 TE-029 TE-030 TC-049 TC-048 TMS0508 Inner Flange Outer Flange Shaft Protector Reel Bracket (R) Reel Nut Handle Package Guide Grommet Caster (Free) Caster (Brake) Lock Pin Brake Holder (R) Bracket Grommet Bush (L) Bush (R) Pin Split Pin Brake Set Pin Rubber Stop Brake Holder (L) Spring Snap Ring, E-4 Roller Holder Roller Pin Band Guide Bracket Roller Shaft TMS, M5x8 (For CE) 1 1 1 1 1 1 1 2 2 2 4 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 6 TJ-001 TE-042 TJ-043 TJ-044 TJ-002 TE-001A Body Frame Magnet Catch Side Door (L) Side Door (R) Top Plate Inner Flange Ass'y 1 4 1 1 1 1 -34- REMARKS REF. PART NO. NO. 48 TE-030A 49 TJ-021A DESCRIPTION Q'TY Band Guide Bracket Ass'y Brake Set Ass'y 1 1 51 HBS0612 HBS, M6x12 4 53 54 55 56 57 58 59 63 64 TMS0306 PW06A HBS0620 HB0612 SW06 SR10 PW06C WN06 HN06 TMS, M3x6 PW, M6 (A) HBS, M6x20 HB, M6x12 SW, M6 Stop Ring, S-10 PW, M6 (C) WN, M6 HN, M6 8 4 7 4 9 4 18 2 9 71 72 TJ-023 TJ-024 Bracket Of Smoke-Exhaus Pipe Smoke-Exhaus Pipe 1 1 74 75 76 77 78 79 TJ-092 TC-075 TJ-025 TC-076 ER19 TB-205 Reel Assist Bracket Center Drum 280MM Friction Disc (For TP-203) Washer Snap Ring, E-19 Guide 1 1 2 1 1 1 81 SW04 SW, M4 4 83 84 85 PW05 SW05 HN05 PW, M5 SW, M5 HN, M5 2 2 2 87 88 89 90 91 PW04 HN04 PMS0408 TMS0408 LA-31010 PW, M4 HN, M4 PMS, M4x8 TMS, M4x8 Label 2 2 4 2 1 -35- REMARKS REF. PART NO. NO. 1 TL-001 TL-001S 2 TL-002 TL-002S 3 TD-003 TD-003S 4 TL-004 TL-004S 5 TL-005 TL-005S 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 TL-007 TL-007S TC-006 TC-006S TC-007 TC-007S TC-019 TL-011 TL-011S TL-012 TL-012S TC-013 TC-014 TL-015 TL-015S TD-016 TL-017 TL-017S ER07S T6-5-11120 T6-5-11121 T6-5-11130 T6-5-11131 TL-021 TL-021S TE-027 TE-027S DESCRIPTION Q'TY Body Frame Body Frame (Stainless Steel Model) Table (L) Table (L) (Stainless Steel Model) Reel Shaft Reel Shaft (Stainless Steel Model) Table (R) Table (R) (Stainless Steel Model) Top Plate Top Plate (Stainless Steel Model) 1 1 1 1 1 1 1 1 1 1 Front Plate Front Plate (Stainless Steel Model) Caster (Free) Caster (Free) (Stainless Steel Model) Caster (Brake) Caster (Brake) (Stainless Steel Model) Roller Table Support Table Support (Stainless Steel Model) Reel Support Reel Support (Stainless Steel Model) Inner Flange Outer Flange Guide Guide (Stainless Steel Model) Reel Nut Handle (LH) Back Door Back Door (Stainless Steel Model) Snap Ring, E-7 (SUS) Table Roller Table Roller (Plastic) Table Roller Shaft 1 1 2 2 2 2 2 1 1 1 1 1 1 1 1 1 1 1 16 8 8 8 8 1 1 1 1 Table Roller Shaft (Stainless Steel Model) Brake Arm Brake Arm (Stainless Steel Model) Roller Holder Roller Holder (Stainless Steel Model) -37- REMARKS REF. NO. 23 24 25 PART NO. DESCRIPTION Q'TY TL-023 TL-024 HN08 HN08S Stopper Bolt HN, M8 HN, M8 (Stainless Steel Model) 1 1 2 2 27 FMS0410 FMS0410S FMS, M4x10 FMS, M4x10 (Stainless Steel Model) 4 4 30 31 32 33 TL-030 TC-047A TL-007A T6-4-20003 T6-4-20003S Brake lining Roller Bracket Ass'y Front Plate Ass'y Reel Control Group Reel Control Group (Stainless Steel Model) 1 1 1 1 1 TL-041 TL-042 TD-047 TD-047S TD-048 TD-048S T6-2-11140 T6-2-11150 TL-047 TL-047S Door Lock Bracket Roller Bracket Roller Bracket (Stainless Steel Model) Shaft Shaft (Stainless Steel Model) RH Strap Guide Flap Pin (Rear) RH Strap Guide Flap Spring Flap Flap (Stainless Steel Model) 2 1 2 2 2 2 2 2 1 1 SR10 SR10S HBS0816 HBS0816S SW08 SW08S TMS0612 TMS0612S HB0610 Stop Ring, S-10 5 5 4 4 5 5 8 8 4 41 42 43 44 45 46 47 52 53 54 55 56 Stop Ring, S-10 (Stainless Steel Model) HBS, M8x16 HBS, M8x16 (Stainless Steel Model) SW, M8 SW, M8 (Stainless Steel Model) TMS, M6x12 TMS, M6x12 (Stainless Steel Model) HB, M6x10 -38- REMARKS REF. PART NO. NO. HB0610S 57 SW06 SW06S 65 66 67 68 69 70 71 72 73 TE-028 TE-029 TE-029S ER04 ER04S LA-30200 LA-30210 TL-070 TL-070S HB0616 HB0616S SW06 SW06S PW06C PW06CS DESCRIPTION Q'TY HB, M6x10 (Stainless Steel Model) SW, M6 SW, M6 (Stainless Steel Model) 4 6 6 Roller Pin Pin (Stainless Steel Model) Snap Ring, E-4 1 1 1 2 2 1 1 4 4 16 16 16 16 16 16 Snap Ring, E-4 (Stainless Steel Model) Label Label Supporting Leg Supporting Leg (Stainless Steel Model) HB, M6x16 HB, M6x16 (Stainless Steel Model) SW, M6 SW, M6 (Stainless Steel Model) PW, M6 (C) PW, M6 (C) (Stainless Steel Model) -38-1- REMARKS REF. PART NO. NO. 5 TF-005 DESCRIPTION Q'TY Safety Switch Plate (Option) 1 15 16 TF-015 TF-016 Terminal Bracket Cover (For CE) 1 1 18 19 20 21 TF-018 TF-019 TF-020 TF-021 TF-021-1 Safety Limit Switch (For CE)(Option) Adiabatic Plate Fan Cover Fan (For 110V) Fan (For 220V/230V/240V) 1 1 1 1 1 23 TF-023 TF-023-1 Heater Transformer (For 110V) Heater Transformer (For 220V/230V/240V) 1 1 Heater Transformer Ass'y (For 110V) 1 1 23A TF-023A TF-023A-1 24 25 26 27 28 29 30 31 32 TF-024 TF-025 LA-50014 TF-027 TG-024 TG-025 TG-026 TG-027 TE-099 TF-029 TF-031 LA-40002 41 42 43 TJ-022 T5-4-10310 TK-035 44 45 TE-065 T6-6-10980 Heater Transformer Ass'y (For 220V/230V/240V) Transformer Cover Knob Name Label Selector Switch Wire (For TP-201) (Option) Wire (For TP-203) (Option) Wire (For TP-201Y) (Option) Wire (For Top Plate) (Option) Safety Limit Switch Ass'y (Option) Cover (For TP-203) Switch Cover (Option) Label Fan Support Earth Plate (5P) (For CE) (Option ) Interlock Safety Switch (For TUV CE Version) (Option ) Safety Switch Plate (Option) Grommet (PG11) (For TUV CE Version) (Option ) -40- 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 5 1 REMARKS REF. PART NO. NO. 50 TE-097 DESCRIPTION Q'TY 58 TMS0512 TMS0412 HB0620 TMS0408 PMS0425 PMS0520 PMS0410 PMS0410 FMS0508 59 60 61 PMS0412 SW04 SW06 Safety Limit Switch Ass'y (For TP-201CE) Safety Limit Switch Ass'y (For TP-203CE) Safety Limit Switch Ass'y (For TP-201Y) TMS, M5x12 (Option ) TMS, M4x12 (For CE) (Option ) HB, M6x20 TMS, M4x8 (Option ) PMS, M4x25 (Option ) PMS, M5x20 PMS, M4x10 PMS, M4x10 (For TP-203) FMS, M5x8 (For TUV CE Version) (Option ) PMS, M4x12 (For TP-203) SW, M4 (For TP-203) SW, M6 63 SW05 SW, M5 6 66 67 68 70 PW06C PW05 HN06 HN04 PW, M6 (C) PW, M5 HN, M6 HN, M4 (Option) 4 4 2 4 74 75 TMS0508 HN05 HN05 2 4 2 76 77 78 PW04 TMS0306 SW03 TMS, M5x8 HN, M5 HN, M5 (For TUV CE Version) (Option ) PW, M4 (Option ) TMS, M3x6 SW, M3 80 81 PMS03.515 PMS0408 PMS, M3.5x15 PMS, M4x8 2 2 TE-100 TE-098 51 52 53 54 55 56 57 -41- 2 2 2 4 1 2 4 4 4 4 4 2 4 8 2 4 2 2 REMARKS REF. NO. 1 2 3 4 5 6 7 8 9 12 13 14 PART NO. DESCRIPTION Q'TY 16 19 20 21 22 23 24 25 TG-001 TG-002 TG-003 TG-004 TG-005 TG-006 TG-007 TG-008 TG-009 TG-012 TG-013 T6-6-30133 T6-6-30034 TG-015 TG-015-1 TG-015-2 TG-016 TG-019 LA-10018 TG-021 TG-022 LA-40001 LA-40003 LA-20031 Power Switch Variable Resistor (1M) Knob Reset Push Button Switch Feed Push Button Switch Control Panel PC Board PC Board Receptacle Base Knob Fuse Holder Fuse (For 10A/110V AC) Fuse (For 7A/220V/230V/240V AC) Transformer (For 110V) Transformer (For 220V) Transformer (For 240V) Bolt Power Cord Control Label Switch Cover Grommet Label Label Label 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 30 34 51 52 53 61 62 63 64 TG-030 TG-034 TMS0408 HN04 TMS0312 TK-001 PW04 PMS0408 SW03 Name Plate Cover TMS, M4x8 HN, M4 TMS, M3x12 Main Power Switch (For CE) PW, M4 PMS, M4x8 SW, M3 1 1 8 2 2 1 2 2 2 15 REMARKS 01/2007 -43-