c
Parts
Manual
Model
Catalog Number
cascade
corporation
For Technical Assistance call: 800-227-2233, Fax: 888-329-8207
To Order Parts call: 888-227-2233, Fax: 888-329-0234
OR
Write: Cascade Corporation, P.O. Box 20187, Portland, OR 97220
Internet: www.cascorp.com
120F Roll Clamp
120F33786
Safety Decals
3
4
1
2
2
2
5
SHORT
ARM
e
ad
sc
ca
Can Be Moved
Only When Clamp
Is In 45∞ Position
1
4
2
1
RC0636.eps
CAUTION
660269
e
ad
sc
ca
4
3
6
NO HAND HOLD
4
6
5
Quick Change Hooks
Disengaged from carriage
REF QTY
1
2
3
4
5
6
PART NO.
6
3
4
4
4
1
UNLOCKED
POSITION
DESCRIPTION
665595
660269
656038
679150
665677
679059
No Hand Hold Decal
Short Arm Rotation Position Decal
Caution Decal
No Step Decal
Trapped Pressure Decal
Quick-Change Hook Decal
Engaged to carriage
LOCKED
POSITION
e
de
ad
a
sc
sc
ca
ca
75
C-6
4-
51
1
Lower
Carriage
Bar
75
C-6
4-
51
1
679059
CAUTION
PRESSURE MAY BE
TRAPPED – BLEED
CYLINDER BEFORE
DISASSEMBLING
665677
Publications
F-Series Roll Clamp
cascade
STR
�
CE
VI
ER
S
M
I
A
ALL
NST
TION
IN
Service Literature Index
and Order Form
PART NO.
Ordering Information – Parts, Service and Operator Guide literature is sold through the Cascade Parts Depot.
All dealerships with an open account, please indicate quantity desired and purchase order number. All others
please enclose a check payable to Cascade Corporation.
FAX:
513-325-9270
Mail:
Cascade Corporation
P.O. Box 360
Springfield, Ohio 45501
Phone:
513-322-1199
Master Service Manual – Part No. 673969
P
Includes all Service manuals listed in a 3-ring binder for $140.00.
O
PERATOR’S GUIDE
T
OOL CAT
ALOG
AR
TS
MA
NU
AL
AL
U
AN
cascade�
GA0006.ill
cascade
674512
210135
676268
674510
674511
677555
678363
680664
679929
673964
DESCRIPTION
Service Manual
Operators Guide – Fixed Frame
Operators Guide – Swing Frame
Installation Instructions – Fixed Frame
Installation Instructions – Swing Frame
Driver Training Video – VHS
Troubleshooting – VHS
Servicing Cascade Cylinders – VHS
Tool Catalog
Literature Index Order Form
For Technical Assistance call: 800-227-2233, Fax: 888-329-8207
To Order Parts call: 888-227-2233, Fax: 888-329-0234
Base Unit Group
⁄
2
)
3
4
5
(
RC3542.ai
*
&
1
^
%
@
$
6
!
#
120F
REF QTY
1
2
3
4
5
6
7
8
9
10
9
1
1
1
2
4
1
1
8
8
PART NO.
6099884
631428
6800055
670782
6800058
670786
662187
605761
601250
763021
6290
DESCRIPTION
Base Unit Group
Plug H
Frame u
Bearing Assembly
Baseplate
Tube
Fitting, 8-6
Fitting, 8-8
Fitting, 8-8
Capscrew, M12 x 30
Lockwasher
H Plugs are used as dust covers for bearing assembly.
l See Drive Group page for parts breakdown.
cascade
REF QTY
11
12
13
14
15
16
17
18
19
20
21
1
1
16
16
2
1
16
1
1
1
12
PART NO.
6099889
222379
643574
6294
631427
6605
607105
7401
601377
670931
675008
DESCRIPTION
Drive Group – RH l
Drive Group – LH l
Capscrew, .75 x 2.25
Lockwasher
Plug
Plug
Capscrew, .75 x 2.00
Grease Fitting
Fitting, 8-8
Seal
Bushing u
u Not included in Base Unit Group.
Reference: Common Parts Group 6099887.
For Technical Assistance call: 800-227-2233, Fax: 888-329-8207
To Order Parts call: 888-227-2233, Fax: 888-329-0234
6
7
8
0
9
Drive Group
8
0
·
NOTE: The Right Hand and
Left Hand Drive Groups use
common components except
items 9-10, 17-18, & 28-35.
£
(
™
^
)
‚
¡
LEFT HAND DRIVE GROUP
8
9
!
%
#
$
¢
1
^
` ⁄
∞
6
5
4
2
7
*
(
&
1
)
7
‹
@
›
fi
fl
‡
3
°
•
RC3540.ai
ª
cascade
For Technical Assistance call: 800-227-2233, Fax: 888-329-8207
To Order Parts call: 888-227-2233, Fax: 888-329-0234
§
¶
Drive Group
REF QTY
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
6
1
1
l
l
l
2
1
1
1
1
1
1
1
1
2
1
4
4
PART NO.
6099889
222379
769570
211774
604510
670574
671757
671758
670579
670582
6800273
670559
670560
3160
211773
686465
676447
2705
670561
766123
787384
DESCRIPTION
Drive Group – RH
Drive Group – LH
Capscrew, M12 x 25
Cover
Plug
Shim – .010” (brown)
Shim – .015” (pink)
Shim – .020” (yellow)
Bearing
Key
Pinion – RH
Pinion – LH
Bearing
Snap Ring
Housing
Gasket
Worm
O-Ring
Check Valve – RH n
Capscrew, M8 x 50 – RH
Lockwasher, M8
REF QTY
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
1
1
1
1
1
1
1
1
1
1
1
1
1
4
1
1
4
1
1
1
PART NO.
6097945
672448
672449
670580
676448
670581
7214
643423
6099830
775552
783609
783608
670563
787375
2710
615114
200882
644010
656300
668184
670578
DESCRIPTION
Drive Motor u
Washer
Washer Spring
Bearing
Worm Gear
Bearing
Snap Ring
O-Ring
Cover – RH
Cover – LH
Seal – LH
Capscrew, M10 x 16 – LH
Manifold – LH
Capscrew, M8 x 20 – LH
O-Ring – RH
Backup Ring – RH
Capscrew, M8 x 20
Relief Fitting
Gear Box Lube, 48 oz.
Sealant
Shim Service Kit
l Quantity as required.
n See Check Valve page for parts breakdown.
u See Drive Motor page for parts breakdown.
cascade
For Technical Assistance call: 800-227-2233, Fax: 888-329-8207
To Order Parts call: 888-227-2233, Fax: 888-329-0234
C
W
Check Valve
C
W
C
3
2
1
RR0018.ill
REF QTY
1
2
3
cascade
1
2
2
PART NO.
670561
670583
656223
665097
DESCRIPTION
Check Valve Assembly
Valve Body
Seal Kit
Check Valve Cartridge
For Technical Assistance call: 800-227-2233, Fax: 888-329-8207
To Order Parts call: 888-227-2233, Fax: 888-329-0234
Drive Motor
Integral
Flange
Metric
Threads
1
6
6
2
3
6
Part Number Tag
RC3478.ai
REF QTY
1
2
3
4
5
6
1
1
1
1
1
1
PART NO.
6097945
675478
675477
675479
685074
675482
206405
DESCRIPTION
Drive Motor – 2.8 c.i.
Shaft
Drive
Spacer Plate
Gerotor Set
End Cap
Service Kit l
l Compatible with water glycol based hydraulic fluids.
Cascade provides service replacement parts for the listed parts
only. Due to cost, if other parts need replacement, the complete
drive motor should be replaced.
cascade
For Technical Assistance call: 800-227-2233, Fax: 888-329-8207
To Order Parts call: 888-227-2233, Fax: 888-329-0234
6
4
5
6
Hose Group
Fixed Short Arm
1
4
6
5
1
Clamp
3
Open
Long Arm
Cylinder
3
2
RC3539.ai
Clamp
Open
Long Arm
Cylinder
120F
REF QTY
1
2
3
4
5
6
4
1
2
2
2
2
PART NO.
6800044
685987
6800292
673417
227962
684649
680114
DESCRIPTION
Hose Group
Hose, 75.75 in.
Revolving Connection n
Segment
Eye Pin
Capscrew, M10 x 25
Insert
n See Revolving Connection page for parts breakdown.
cascade
For Technical Assistance call: 800-227-2233, Fax: 888-329-8207
To Order Parts call: 888-227-2233, Fax: 888-329-0234
Revolving Connection
1
A
D
7
0
6
5
!
B
$
#
@
C
SLIP RING
Connector
Pin
Wire
A
A
A
A
A
A
B
B
B
C
C
C
C
C
D
D
1
2
3
4
5
6
1
2
4
1
2
3
5
6
1
2
Green
Black
Brown
Orange
Yellow
Red
Orange
Yellow
Red
Green
Black
Brown
Blue
Violet
Blue
Violet
9
8
2
4
3
%
RC1985.eps
120F
REF QTY
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
6
3
1
1
2
1
2
1
1
1
1
1
1
1
4
PART NO.
6800292
604511
214649
3138
7341
684587
6026247
768798
6026918
6047723
6049536
210266
6071170
6047620
682170
604510
DESCRIPTION
Revolving Connection
Fitting, 6-6
Seal u
Retaining Ring u
Retaining Ring u
O-Ring u
End Block
Capscrew, M8 x 45
Shaft
Body
Slip Ring
Flow Divider/Combiner
Seal Kit
Crossover Relief Valve
Seal Kit
Fitting, 6
u Included in Service Kit 6026296.
cascade
1
For Technical Assistance call: 800-227-2233, Fax: 888-329-8207
To Order Parts call: 888-227-2233, Fax: 888-329-0234
Short Arm Link
1
RC0100.eps
120F
REF QTY
1
cascade
2
PART NO.
6233861
DESCRIPTION
Link
For Technical Assistance call: 800-227-2233, Fax: 888-329-8207
To Order Parts call: 888-227-2233, Fax: 888-329-0234
Cylinder Assembly – Long Arm
6 7 *8
2
⁄
3 4 5(
9
0! @ 1
RC0094.eps
)
&
^
%
6
¤
REF QTY
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
1
1
1
1
2
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
PART NO.
6005709
674843
560997
674843
662462
638295
604511
556852
557212
6025373
615144
554598
628047
6005748
555724
557389
2722
6005746
667516
—
—
675006
669243
555725
DESCRIPTION
Cylinder Assembly
Bearing
Nut
u Bearing
u Seal
u Back-Up Ring
Fitting, 6-6
Fitting, 4
Check Valve
u O-Ring
u Back-Up Ring
u Seal
u Wiper
Rod
Retainer
Piston
u O-Ring
Shell
Check Valve Service Kit
Spacer − Rod
Spacer − Head
Bearing
Seal Loader
Service Kit
(5165)
(4353)
u Included in Service Kit 555725.
Reference: S-5320, S-5321.
cascade
For Technical Assistance call: 800-227-2233, Fax: 888-329-8207
To Order Parts call: 888-227-2233, Fax: 888-329-0234
$
#
Short Arm Group
6
5
0
3
4
7
1
$
9
@
8
#
!
2
RC3543.ai
120F
REF QTY
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
cascade
1
2
4
2
4
12
4
2
2
8
8
2
2
2
2
PART NO.
6800056
6099749
681673
680651
206591
206589
768809
673385
675022
675086
660200
673379
1019013
766125
209914
768690
DESCRIPTION
Short Arm Group
Short Arm
Spacer
Pin
Retainer
Retainer
Capscrew, M10 x 16
Drive Pin
Pin
Drive Pin
Shim
Shim
Spring
Capscrew, M8 x 20
Spring
Capscrew, M8 x 12
For Technical Assistance call: 800-227-2233, Fax: 888-329-8207
To Order Parts call: 888-227-2233, Fax: 888-329-0234
%
Long Arm Group
&
6
6
5
0
3
7
4
7
$
%
1
9
8
#
2
@
!
^
RC3546.ai
120F
REF QTY
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
cascade
1
2
4
2
4
12
4
2
2
8
8
2
2
2
2
1
PART NO.
6800001
6800149
681673
680651
206591
206589
768809
673385
675022
675086
660200
673379
1019013
766125
209914
768690
6800065
DESCRIPTION
Long Arm Group
Long Arm
Spacer
Pin
Retainer
Retainer
Capscrew, M10 x 16
Drive Pin
Pin
Drive Pin
Shim
Shim
Spring
Capscrew, M8 x 20
Spring
Capscrew, M8 x 12
Long Arm
For Technical Assistance call: 800-227-2233, Fax: 888-329-8207
To Order Parts call: 888-227-2233, Fax: 888-329-0234
Contact Pad Group
4
2
6
3
5
1
RC3544.ai
6
120F
REF QTY
1
2
3
4
5
6
cascade
1
2
2
2
2
2
PART NO.
6099788
6099779
1018987
682978
6527
896555
6609
DESCRIPTION
Contact Pad Group
Contact Pad
Link
Clevis Pin
Cotter Pin
Pin
Plug
For Technical Assistance call: 800-227-2233, Fax: 888-329-8207
To Order Parts call: 888-227-2233, Fax: 888-329-0234
Contact Pad Group
2
4
3
1
5
6
7
RC3545.ai
120F
REF QTY
1
2
3
4
5
6
7
cascade
1
2
2
2
2
4
1
PART NO.
6099861
6099862
1018987
682978
6527
353497
6609
6099875
DESCRIPTION
Contact Pad Group
Contact Pad
Link
Clevis Pin
Cotter Pin
Pin
Plug
Contact Pad
For Technical Assistance call: 800-227-2233, Fax: 888-329-8207
To Order Parts call: 888-227-2233, Fax: 888-329-0234
Bolt-On Mounting Group
2 3
5
@
1
6
4
5
8
#
0
CL0581.eps
7
!
@
Class IV, 0˚
REF QTY
1
2
3
4
5
6
7
8
9
10
11
12
13
1
1
1
14
14
1
2
4
4
1
2
2
1
PART NO.
682384
670690
670691
670704
6448
607104
682665
679832
670692
670693
670695
6290
3657
682664
DESCRIPTION
Mounting Group
Upper Hook − LH
Upper Hook − RH
Stop Block Kit
Lockwasher, 3/4
Capscrew, 3/4 x 1.75
Adapter Plate − RH
Lower Hook
Washer, 3/4
Capscrew, 3/4 x 1.75
Bumper
Lockwasher, 1/2
Capscrew, 1/2 x 2.00
Adapter Plate − LH
Reference: SK-5382.
cascade
For Technical Assistance call: 800-227-2233, Fax: 888-329-8207
To Order Parts call: 888-227-2233, Fax: 888-329-0234
9
Sensor Group
0
9
7
4
*
5
‹
`
›
)
fl
8
2
1
1
1
3
1
1
1
2
4
2
2
1
2
1
5
° @
RC3553.ai
%
8
PART NO.
6099884
6522421
6522600
6405856
6522602
6238458
6238461
686454
6405493
765474
6406311
6238466
6071505
6238446
768780
DESCRIPTION
Sensor Group
Plate
Sensor Bracket
Capscrew, M5 x 20
Sensor Bracket
Reflex Switch
Reflex Sensor
Washer, M4
Capscrew, M4 x 30
Nut, M4
Nut, M3
Reflector
Capscrew, M4 x 6
Sensor Spring
Capscrew, M5 x 10
l See Detection Sensor Group page for parts breakdown.
u See Sensor Bracket Group page for parts breakdown.
cascade
3
·
$
REF QTY
&
fi
(
1
2
3
4
5
6
7
8
9
10
11
12
13
14
^
3
⁄
‡
6
#
$
REF QTY
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
1
1
1
2
1
5
2
2
2
1
3
3
1
1
2
PART NO.
6238448
768202
685866
6405839
6800092
6523900
6238502
6528118
6238539
6800109
606322
683820
6099798
6528117
6009387
DESCRIPTION
Detection Sensor Group l
Nut, M5
Lockwasher, M5
Capscrew, M3 x 20
Plate
Outer Limit Sensor
Sensor Bracket Group u
Angle
Pin
Plate
Washer, M10
Capscrew, M10 x 16
Encoder
Electrical Components
Transmitter Group n
n See Transmitter Group page for parts breakdown.
For Technical Assistance call: 800-227-2233, Fax: 888-329-8207
To Order Parts call: 888-227-2233, Fax: 888-329-0234
!
Detection Sensor Group
3
2
RC3551.ai
1
REF QTY
1
2
3
cascade
1
1
1
PART NO.
6238448
6238493
6238490
6238491
DESCRIPTION
Detection Sensor Group
Detection Sensor
Detection Adaptor
Detection Bracket
For Technical Assistance call: 800-227-2233, Fax: 888-329-8207
To Order Parts call: 888-227-2233, Fax: 888-329-0234
Sensor Bracket Group
6
4
3
5
2
1
RC3550.ai
REF QTY
1
2
3
4
5
6
cascade
1
1
4
2
2
2
PART NO.
6238502
6238501
6238503
6400132
6405497
768781
6405488
DESCRIPTION
Bracket Group
Bracket
Bracket
Lockwasher
Capscrew, M5 x 12
Capscrew, M5 x 16
Capscrew, M4 x 10
For Technical Assistance call: 800-227-2233, Fax: 888-329-8207
To Order Parts call: 888-227-2233, Fax: 888-329-0234
Pressure Transmitter Group
2
1
4
3
AC0887.eps
REF QTY
1
2
3
4
u
1
4
1
1
3
PART NO.
6009387
225587
6009439
6009040
6009018
6015770
DESCRIPTION
Transmitter Group
Pressure Transmitter
Cable Tie
Adapter Expander
Cable
Epoxy Anchor Kit
u Not shown.
cascade
For Technical Assistance call: 800-227-2233, Fax: 888-329-8207
To Order Parts call: 888-227-2233, Fax: 888-329-0234
DATE
PURCHASE
ORDER
SERIAL
NUMBER
PAGE
REF
NO.
QTY
CASCADE
PART NO.
CUSTOMER
PART NO.
PARTS ORDERING LOG
DESCRIPTION
PRICE
Do you have questions you need
answered right now? Call your
nearest Cascade Parts Department.
Visit us online at www.cascorp.com
Cascade Corporation
U.S. Headquarters
2201 NE 201st
Fairview, OR 97024-9718
Tel: 800-CASCADE (227-2233)
FAX: 888-329-8207
Cascade Canada Inc.
5570 Timberlea Blvd.
Mississauga, Ontario
Canada L4W-4M6
Tel: 905-629-7777
FAX: 905-629-7785
Cascade GmbH
Niederwippekühl 1
58579 Schalksmühle
Germany
Tel: 02355-50900
FAX: 02355-509020
Cascade Finland
A. Petreliuksenkatu 3
01370 Vantaa
Finland
Tel: 09-8361925
FAX: 09-8361935
Cascade N.V.
Benelux Sales and Service
Damsluisweg 56
PO Box 3009
1300 El Almere
The Netherlands
Tel: 036-5492950
FAX: 036-5492974
Cascade Kenhar Ltd.
3 Kelbrook Road
Parkhouse Ind. Estate
Openshaw,
Manchester M11 2DD
England
Tel: 0800-243015
FAX: 0161-4384055
Sales Scotland
Macade Systems Ltd.
18 Melford Road
Righead Ind. Estate
Bellshill ML4 3LR
Scotland
Tel: 01698-845777
FAX: 01698-845888
Cascade (Africa) Pty. Ltd.
PO Box 625, Isando 1600
60A Steel Road
Sparton, Kempton Park
South Africa
Tel: 27-11-975-9240
FAX: 27-11-394-1147
Cascade Scandinavia AB
Hammarvägen 10
PO Box 124
S-56723 Vaggeryd
Sweden
Tel: 039-336950
FAX: 039-336959
Cascade France
S.A.R.L. MHP
1D Rue De Charaintru BP 18,
91360 Epinay-Sur-Orge
France
Tel: 01-6454-7500
FAX: 01-6454-7501
Cascade Hispania S.A.
Carrer 5, Sector C
Zona Franca Duanera
Poligono de la Zona Franca
08040 Barcelona, Spain
Tel: 93-264-07-30
FAX: 93-264-07-31
Cascade Italia S.R.L.
Via Dell’Artigianato 1
37030 Vago di Lavagno (VR)
Italy
Tel: 39-045-8989111
FAX: 39-045-8989160
Movimenta Lda.
Parque Industrial
Vale do Alecrim, Lote 108
2950-403 Palmela
Portugal
Tel: 351-212387340
FAX: 351-212387349
Sales Switzerland
Fahrzeugbedarf
8810, Horgen
Switzerland
Tel: 01-7279797
FAX: 01-7279798
Sales Poland
Targowa 35/61
03-728 Warszawa
Tel: 022-619 00 49
FAX: 022-619 00 49
Mobile Tel: 0501-27 29 55
Sales Russia
EMCG Material Handling
Equipment
Moscow
Tel: 095-795-2400
FAX: 095-795-2475
Email: [email protected]
Cascade Japan Ltd.
2-23, 2-Chome,
Kukuchi Nishimachi
Amagasaki, Hyogo
Japan, 661-0978
Tel: 81-6-6420-9771
FAX: 81-6-6420-9777
Cascade Korea
121B 9L Namdong Ind.
Complex, 691-8 Gojan-Dong
Namdong-Ku
Inchon, 405-310 Korea
Tel: 82-32-821-2051
FAX: 82-32-821-2055
Cascade Australia
1445 Ipswich Road
Rocklea, QLD 4107
Australia
Tel: 1-800-227-223
FAX: 617-3373-7333
Cascade New Zealand
15 Ra Ora Drive
East Tamaki, Auckland
New Zealand
Tel: 64-9-273-9136
FAX: 64-9-273-9137
Cascade-Xiamen
No. 668 Yangguang Rd.
Xinyang Industrial Zone
Haicang, Xiamen City
Fujian Province
P.R. China 361026
Tel: 86-592-651-2500
FAX: 86-592-651-2571
Sunstream Industries
Pte Ltd.
No. 3 Tuas Link 1
2263
Singapore
Tel: 65-6863-3488
FAX: 65-6863-1368
Cascade do Brasil
LTDA
Rua João Guerra, 134
Macuco, Santos - SP
Brasil 11015-130
Tel: 55-13-2105-8800
Fax: 55-13-2105-8899
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 Cascade Corporation 2009
9-2009