Manufacturing programme Hobbing S Chamfering & deburring Chamfering & deburring Hobbing L Hobbing & milling Hobbing XL Hobbing & milling Chamfering & deburring Hobbing M Manufacturing equipment for gears, rotors and screws 2 Manufacturing programme H 100 / 130 Ø 100 / 130 mm mn 3.5 / 5.0 mm Axial travel 200/350 mm H 80 / 140 / 200 Ø 80 / 140 / 200 mm mn 3.5 / 5.0 mm Axial travel 200/350 mm H 200 T Ø 200 mm mn 3.5 / 5.0 mm Axial travel 200/350 mm Integrated turning H 250 / 300 / 400 Ø 250 / 300 / 400 mm mn 6.0 / 8.0 mm Axial travel 400 / 600 mm H 250 CD Ø 250 mm mn 6.0 mm Axial travel 400 / 600 mm Integrated chamfering/ deburring (1 station) H 250 CDM Ø 250 mm mn 6.0 mm Axial travel 400 / 600 mm Integrated chamfering/ deburring (2 stations) CD 350 H Ø 350 mm Face width 150 mm Wp length 600 / 500* mm CDA 250 H Ø 250 mm Face width 150 mm Wp length 400 mm CDX 250 H Ø 250 mm Face width 400 / 50* mm Wp length 700 / 400* mm H 600 / 800 Ø 600 / 800 mm mn 12.0 / 14.0 (milling) mm Axial travel 450 / 800 mm H 900 Ø 900 mm mn 24.0 / 28.0* mm axial travel 1,000 / 1,400 mm *) milling **) without counter column *) with automation H 600 R Rotor hobbing/milling Ø 400 mm mn 18.0 / 22.0 (milling) mm, profile depth 40 mm Axial travel 750 mm H 1500 Ø 1,500 mm mn 24.0 / 28.0* mm axial travel 1,000 / 1,400 mm H 2300 Ø 2,300 / 2,400** mm mn 24.0 / 28.0* mm axial travel 1,000 / 1,400 mm Technical data subject to change, work ranges depending on application Grinding M Vertical workpiece axis G 250 Ø 250 mm mn 7.0 mm Axial travel 400 mm Grinding H Horizontal workpiece axis S 375 G Ø 375 mm Profile depth 52 mm Wp length 600 mm Grinding H Rotors and screws GR 500 H Ø 400 mm Profile depth 52 / 80* mm Wp length 1,250 mm Gear centres Turn-milling, milling, hobbing, generating & profile grinding HG 250 Ø 250 mm mn 7.0 mm Axial travel 400 mm *) with CBN tools **) with single indexing tools G 400 Ø 380 mm mn 8.0 mm Axial travel 400 mm G 500 H Ø 500 mm Profile depth 52 mm Wp length 1,250 mm GP 500 H Ø 500 mm Profile depth 29 mm Wp length 1,250 mm GRX 500 H Ø 400 mm Profile depth 80 mm Wp length 1,600 mm HG 1200 invento Ø 1,200 mm mn 35.0 / 40.0** mm Axial travel 950 mm HG 1200 Ø 1,200 mm mn 35.0 / 40.0** mm Axial travel 950 mm HG 1600 Ø 1,600 mm mn 35.0 / 40.0** mm Axial travel 950 mm without counter column Technical data subject to change, max. values depending on application GT 500 H Ø 400 mm Profile depth 20 / 25* mm Wp length 950 mm GW 3600 H Ø 250 mm Profile depth 40 mm Wp length 3,600 mm HG 2400 Ø 2,400 mm mn 35.0 / 40.0** mm Axial travel 950mm Manufacturing programme 3 Master gears, Finishing rollers & gauges tools Chamfering/ deburring tools Shaper cutters Hobs Manufacturing tools for gears, rotors and screws Shank-type mn 0.45 - 7.0 mm Ø 30 - 200 mm Bore-type mn 0.45 - 7.0 mm Ø 30 - 210 mm tooth depth 34 mm, limited by mn Large module hobs and roughing hobs mn 7.0 - 22.0 mm Ø up to 400 mm For worm gears Bore- and shank-type Shank-type mn 0.5 - 8.0 mm Ø 12 - 300 mm Disk-type mn 0.5 - 8.0* mm Ø 300 mm *larger mn on request Deep counterbore-type mn 0.7 - 8.0 mm Ø 300 mm Special/modified profile for sprocket gears, splines, cams, timing belt gears Chamfering tools Special finish for long life Special tooth forms Deburring tools to remove burrs Chamfer-roller tools for spur/helical gears Patented tool Deburring/rolling tools for sprocket gears Shaving cutters external/internal mn 0.7 - 10.0 mm Ø 70 - 330 mm face width 65 mm CBN plated profile grinding wheels Ø 25 - 240 mm bore Ø 8 - 80 mm width 10 - 35 mm CBN plated generating grinding worms for roughing/finishing Ø 40 - 250 mm Master gears mn 0.7 - 6.0 mm Ø 40 - 300 mm width 4 - 80 mm Master gears to check gear helix Rolling tools to check gear run-out 4 Manufacturing programme Plug gauges mn 0.5 - 6.0 mm pitch Ø 20 - 150 mm For special profiles Sprockets gears, splines, timing belt gears and rotors Ring gauges mn 0.5 - 7.0* mm outside Ø 20 - 200 mm *depending on outside Ø Technical data subject to change, work ranges depending on application gear tools, broaches, slab mills, rack cutters and step tools Tool sharpening Project consultancy Tool services ASB 400 for shaving cutters with 2 interpolating axis Ø 400 mm mn 15.0 mm GS 400 for shaving cutters and master gears Ø 400 mm mn 15.0 mm NTG Ø 100 mm wp length 200 mm axial travel 800 mm PTG 1 / PTG 4/6 Ø 200 / 170 mm wp length 250/610 / 520 mm axial travel +/- 200 / 300 mm UTG 600 / 1200 Ø 254 mm wp length 3,360 / 4,370 mm axial travel 800 / 1,480 mm UTG 1800 / 2000 Ø 254 mm wp length 4,980 / 5,590 mm axial travel 2,080 / 2,680 mm Consultancy Application-tailored advice on efficient technology and futuresafe investments Design Our expert staff will work closely with you to make sure you are able to meet your requirements Testing in real production environments including extensive trials on tool coatings and materials Automation options Integrated cells and complete production lines Sharpening and recoating of hobs, shapers and shaving cutters. Master gear regrinding Rack resharpening CBN-grinding tool reworking incl. stripping and replating Technical data subject to change, max. values depending on application Manufacturing programme 5 Ground Ground & lapped cylindrical gears bevel gears Lapped bevel gear sets 1.0 - 12.0 mn da, max. 450 mm Gears, pinions, shafts & internal gears mn 1.0 - 12.0 da, max. up to 400 mm Production Production gap bridging Prototyping Design and profile optimisation Powerpacks™ Drives & Dedicated to extrusion speed reducers Rotors & screws Ground bevel gear sets mn 1.0 - 12.0 da, max. 450 mm High precision gears, transmission, rotors and gear reducers 6 Manufacturing programme Air compression, oil and water injected Refrigeration purposes, oil injected Dry applications Air conditioning, oil injected Pump screws da Tooth depth Toothed length Overall length 370 45 500 1,200 mm mm mm mm Multifunction gearboxes Angle drives PowerpacksTM Dedicated high-torque technology for extruders with no compromises in quality, performance and reliability. The compact Powerpacks™ are easily integrated in singleor double screw extruders for the extrusion of all kinds of plastics like cables, film and profiles. Size Torque 1A 600 2 10,000 1B 1,000 RPM 240 240 200 3A 20,000 120 4 60,000 62 3B 30,000 80 Motor type Direct drive 2 stage speed reducer 3 stage speed reducer Technical data subject to change, work ranges depending on application Double-twist bunching Cu / Al Multi-wire Single-wire Cu / Al / special Cu alloys Rod breakdown Wire drawing, bunching and laying-up equipment Cu Al/Alloys Wire inlet Ø, max. 10.00 12.70 No. of wires 1-4 1-4 Wire outlet Ø range, 0.88-5.50 1.00-5.50 Inlet Ø (hard copper), max. 3.20 mm Outlet Ø range 0.10 - 1.40 mm Inlet Ø (soft copper), max. 3.50 Inlet Ø, max. 2.60 Outlet Ø range mm No. of wires, max. 56 mm Bunch section 0.009 / 70 m2 Twits per minute, max. 2x10,000 tpm Bobbin diameter, max. 300 1,250 mm mm 0.05 - 1.35 Line speed, max. mm m/min mm Technical data subject to change, max. values depending on application Manufacturing programme 7 Automotive insulation Line AI A1 AI A3 AI A4 AI V1 AI V3 Electronic insulation Line WI A1 WI A2 Building insulation Line BI A1 Skin/stripe process BI A2 Halogen free, high productivity BI A3 Stripe/skin quick colour change BI A4 AWG 14/6 THHN insulation and sheathing BI A4-HS THHN wire insulation/sheathing in line with rod break-down machine Building sheathing Line BS A1 BS A2 Simple layer process Filling/sheathing process Building sheathing + SZ Line BS B1 BS B2 BS B3 SZ group, co-extrusion filling/sheathing system SZ group, 2 tandem extruders for tandem filling/sheathing SZ group with patented system and 2 tandem filling/sheathing extruders Power insulation Line PI A1 PI A2 PI B1 PI B2 High-speed insulation (up to 120 mm²) HFFR High-speed insulation (up to 120 mm²) Insulation (up to 300 mm²) Liquid Silane (up to 300 mm²) Power sheathing Extrusion equipment low voltage Line PS A1 PS A2 PS B1 PS B2 Basic Sheathing (up to 60 mm²) Filling /sheathing process (up to 60 mm²) Basic Sheathing (up to 120 mm²) Filling /sheathing process (up to 120 mm²) Basic line PVC-XLPE + Stripe or Skin Automatic colour change (Stripe or Skin) Automatic colour change (Basic & Stripe or Skin) Vulcanization line XLPE + Stripe or Skin Vulcanization line XLPE + Automatic colour change Skin/stripe process For Halogen free materials 8 Manufacturing programme Technical data subject to change, work ranges depending on application Line MHV 36 Basic line XLPE, EPR High voltage insulation Medium voltage insulation Extrusion equipment medium / high voltage Line MHV 220 Basic line XLPE Line specification MHV 36 MHV 220 Cable voltage 6 kV to 36 kV 36 kV to 220 kV Conductor Cu or Al Cu or Al Metal tensile strength Cu: 45 N/mm², max. Cu: 45 N/mm², max. Section Al: 25 N/mm², max. Al: 25 N/mm², max. min 25 mm² to 630 mm² min 50 mm² to 1,200 mm² Insulation material XLPE, EPR XLPE Inner semi conductor layer min 0.4 mm to 0.8 mm min 0.4 mm to 1.2 mm Insulation layer min 2.5 mm to 8 mm min 2.5 mm to 23 mm External semi conductor layer min 0.4 mm to 0.8 mm min 0.4 mm to 1.2 mm Cable diameter min 14 mm to 52 mm min 30 mm to 90 mm Cable weight max 7 kg/m max 14 kg/m Total line length 200 m 220 m Extruder platform height 15 m 19.7 m Angle at Crosshead 19° 25° Tension factor 107 160 Gearing speed, max. 50 m/min 25 m/min Cable T°C at tube exit, max. 90°C at conductor surface 90°C at conductor surface Cable T°C at take-up, max. 50°C at conductor surface 50°C at conductor surface Curing method Gas (N₂) Gas (N₂) Pressure, max. 16 bar 16 bar Cooling method by Water (optional by gas) by Water (optional by gas) Line set-up MHV lines at a glance + High, constant line speed + Layer thickness, diameter and concentricity control + Cable quality control during ramp-up and ramp-down + Stable temperature control for homogenuous melt + Water-cooled extruders + Automatic production parameters set-up CV tube Technical data subject to change, max. values depending on application Manufacturing programme 9 LAN & Telephone insulation Solid PVC, solid PE or chemical PE foam Solid PE or physical PE foam Solid FEP or physical FEP foam Line CI A0 CI A1 CI A2 Insulation for micro-coax cables with FEP and PE Insulation for mini-coax cables with SRL frequency up to 1 GHz Insulation for mini-coax cables with SRL frequency up to 3 GHz Line OS A1 TS A1 LS A1 CS A1 Basic sheathing for optical cable Basic sheathing for telephone cable Basic sheathing for LAN cable Basic sheathing for coaxial cable Telecom sheathing Line TI A1 LI A1 LI B1 Coaxial insulation Extrusion equipment telecom cables Technical assistance Service and spare-parts Preventive maintenance and software-updates. 10 Manufacturing programme Part replacement and operator and maintenance training. Mechanical and electrical repairs. Technical data subject to change, work ranges depending on application Chemnitz St. Etienne Tawas Williamsport Hoffman Estates Moscow Bentivoglio Beijing Farmington Hills Seoul Shanghai Aurangabad Querétaro Bangalore Connected to a world of service SAMP S.p.A. Via Saliceto, 15 40010 Bentivoglio (BO) Italy Tel. +39 (051) 63 19 411 Fax. +39 (051) 37 08 60 [email protected] www.sampspa.com Headquarter Stay connected with your local SAMP service centre for the best in terms of productivity and precision any time. Jundiai Sampsistemi Direct Tel. +39 (051) 63 19 411 Fax. +39 (051) 37 08 60 [email protected] www.sampsistemi.com Samputensili Direct Tel. +39 (051) 63 19 737 Fax. +39 (051) 63 19 733 [email protected] www.samputensili.com Sampingranaggi Direct Tel. +39 (051) 63 19 411 Fax. +39 (051) 37 08 60 [email protected] www.sampingranaggi.com SAMP USA inc. Govenour Lane Blvd. Williamsport, MD 21795 USA Tel. +1 (301) 223 8584 Fax. +1 (301) 223 8542 [email protected] SAMP Shanghai No. 1 Plant, 358 Shenxia Road Forward High Tech Zone, Jiading District 201818 Shanghai P.R. China Tel. +86 (21) 59900 448 Fax. +86 (21) 59900 350 [email protected] SAMP India Cable Machines Pvt. Ltd. No. 23 Chunchanagatta road Yelchenahalli, Parallel to Kanakapura road, Daddakallasandra Post. Bangalore 560062 India Tel.: +91 9740512746 [email protected] Samputensili GmbH Marienberger Str. 17 09125 Chemnitz, Germany Tel. +49 (0371) 576 257 Fax: +49 (0371) 576 259 [email protected] Star SU LLC 5200 Prairie Stone Parkway Hoffman Estates IL 60192 USA Tel. +1 (847) 649 1450 Fax.+1 (847) 649 0112 [email protected] Samputensili Beijing Rm. 1801/1802 Jing Tai Tower, No. C24 Jain Guo Men Wai Ave. 100022 Beijing P.R. China Tel. +86 (10) 6515 6350 Fax.+86 (10) 6515 7150 [email protected] Samputensili France S.a.r.l. 79-81 Rue de la Tour BP 62 42000 Saint Etienne Cedex France Tel. +33 (477) 92 80 50 Fax.+33 (477) 93 72 03 [email protected] Samputensili do Brasil Ltda. Rod. Dom Gabriel Paulino Bueno Couto Km 66,3 Caixa Postal 849 13201-970 Jundiai - SP Brazil Tel. +55 (11) 2136 5199 Fax.+55 (11) 4582 7921 [email protected] Samputensili Korea Co. Ltd. 4 MA - 319 Sihwa Ind. complex 703-12 Sung-gok Dong, Danwon-ku Ansan-shi, Kyungki-do Korea Tel. +82 (345) 497 1811 Fax.+82 (345) 497 1815 [email protected] All other countries are served directly by SAMP S.p.A. Manufacturing programme 11 Osaka www.sampspa.com SAMP_Mfg-prg_en_v008 www.sampspa.com
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