CUSTOM MODULES (Commercial / Moisture Resistant / Hermetic) Capabilities: Customers looking for application specific custom power modules can benefit from Powerex’s years of experience in chip manufacturing and design / engineering. Powerex custom power modules employ performance proven features. Soldered-down and wire bonding fabrication and compression bonded encapsulation (CBE) of SCR / Diode elements offer increased switching speeds, lower losses, more efficient cooling and higher power handling capabilities. Reliability / Qualification Testing: Reliability and qualification testing can be performed in accordance to military specifications, including Group A, B and C and specific customer requirements. Features: Extended Temperature Range, -55°C to 200°C Moisture Resistance Hermetic Modules Different Circuit Configurations (i.e. Common Emitter, Chopper) High Voltage Isolation Low Module Weight Larger Free-wheel Diodes Package Height, Width and Length Integrated Heatsinks – Both Air and Liquid Cooled by Eliminating the Baseplate Over-current Shutdown Temperature and Current Sense Different Termination Styles (i.e. Thicker Bus Bars, D-sub Connectors, Press On Pins, etc.) • • • • • • • • • • • • Substrates: Alumina Aluminum Nitride BeO IMS Packages: Standard IGBT Cases Picture Frame Custom Package Development for Both Plastic and Hermetic Packages Die Technology: IGBT Bipolar MOSFET Diode SCR FR Diode SiC MOSFET GTO SiC Diode HVIGBT • • • • • • • • • • • • • • • • • TABLE OF CONTENTS Numbering System................................................................................. M-2 Product Overview.................................................................................... M-2 Custom IGBT Modules........................................................................... M-4 VOLTAGE: 30V TO 15,000V CURRENT: 50A TO 1500A Custom MOSFET Modules.................................................................... M-6 Custom Fast Diode Modules................................................................ M-6 Outline Drawings..................................................................................... M-7 Custom Modules IGBT Assemblies Assemblies Fast Recovery Diode Modules Thyristor & Diode Modules Discrete Rectifiers Discrete Thyristors SiC Modules M-2 Product Overview Numbering System AMPERES DUAL / STANDARD CONFIGURATION 0 60 75 100 120 DUAL / COMMON EMITTERS 200 300 450 QID0645011 600V QID4515001 4500V QRS4506002 is a 4500V, 60A Custom Single Fast Diode Module Q R S 45 06 0 02 (1) QIC0620003 LOW SIDE CHOPPERS QIQ0630003 H-BRIDGE QIQ0645003 QIQ0645001 (6) (7) Q I D 06 45 0 1 1 (1) (2) (3) (4) (5) (8) (9) (10) Serial Designation (SPECIAL) QIR0620001 SINGLES CHOPPER, BUCK BOOST 6-PAC THREE-PHASE BRIDGE 250V (5) QID0645011 is a 600V, 450A Custom IGBT Dual Module QIC0212003 QIS4506001 QIS4506002 • 4500V 600V (4) QIC0620001 QIC0610001 250V 600V (3) Serial Designation (STANDARD) 600V 600V (2) QIC1208001 1200V CUSTOM IGBT MODULES 150 QIB0607002 (1) Product Line: Q = Custom Module (2) Device: G = GTO I = IGBT J = MOSFET K = Transistor R = Rectifier T = Thyristor U = Gate Driver QIE0220002 0 60 75 100 120 AMPERES 150 200 300 450 (Continued on page M-3) Product Overview (Continued from page M-2) AMPERES SINGLE MODULE 60 120 250 700 Numbering System (3) Configuration: B = H-Bridge (Single-phase Bridge) C = Common Emitter (Cathode) D = Double / Dual E = Three-phase Full Wave F = Common Anode G = Converter Inverter H = Three-Phase Half-wave P = Asymmetrical Half-bridge Q = Low Side Chopper R = High Side Chopper S = Single T = Two Individual (4) Voltage: A1 = 10 A2 = 20 A3 = 30 A4 = 40 A5 = 50 A6 = 60 A7 = 70 A8 = 80 A9 = 90 •QJS0512001 500V QRS4506001 •QRS4506002 4500V SINGLE FAST DIODES CUSTOM FAST DIODE MODULES CUSTOM MOSFET 0 QRS171D001 1700V QRS1450001 1400V 0 60 120 250 AMPERES 700 01 to 99 X 100 (5) Current: 1K = 1D = 1E = 1M = 1S = 2K = 2D = 2E = 2M = 2S = 3K = 3D = 3E = 3M = 3S = 1000 1200 1500 1600 1800 2000 2200 2500 2600 2800 3000 3200 3500 3600 3800 01 to 99 X 10 Serial Designation STANDARD: (6) T = Terminal Height (7) 0 – 99 Terminal Height (mm) SPECIAL: (8) 0 – 9 (9) 0 – 9 (10) 0 – 9 Custom Modules IGBT Assemblies Assemblies Fast Recovery Diode Modules Thyristor & Diode Modules Discrete Rectifiers Discrete Thyristors SiC Modules (Numbered from 001 – 999 for each individual combination of 7 previous digits.) M-3 M-4 Custom IGBT Modules, (Refer to device datasheets at www.pwrx.com for test conditions.) MAXIMUM RATINGS ELECTRICAL CHARACTERISTICS FREE-WHEEL DIODE Dynamic Static Tj = 25°C Test VGE = 0V, f = 1KHz Conditions Typ. Typ. VRMS Max. Tj(MAX) Isolation VCE(SAT) IC ICM Cies Coes Cres VCES IC VGE VCES (SAT) VCES (SAT) °C Volts Amperes Amperes Amperes Volts Volts Volts Test Cond. nF nF nF Volts Type Single Custom IGBT Modules THERMAL CHARACTERISTICS IGBT (Max.) Rth(j-c) °C/W Resistive Load Switching Times td(on) ns tr ns td(off) ns tr ns IFM Amperes VFM Volts trr ns Diode (Max.) Rth(j-c) °C/W Outline Weight Drawings Grams Number Page QIS4506001 4500 60 120 150 TBD 60 6.0 3.0 3.9 10 10 0.7 0.2 2400 2400 6000 1200 — — — 0.05 Typ. — 21 6 M-8 QIS4506002 4500 60 120 150 TBD 60 6.0 3.0 3.9 10 10 0.7 0.2 2400 2400 6000 1200 — — — 0.05 Typ. — 21 8 M-9 Dual / Standard Configuration Custom IGBT Modules QID0645011 600 450 900 150 2500 450 6.0 2.3 2.6 25 TBD TBD TBD 900 700 2100 300 450 2.6 170 0.08 0.144 270 1 M-7 QID4515001 4500 150 300 150 10200 150 15.0 3.5 3.9 15 18 1.33 0.4 1500 500 3500 1200 150 — 1.8 0.087 0.174 900 11 M-10 Dual / Common Emitter Custom IGBT Modules QIC0212003 250 120 240 150 2500 120 4.0 1.2 1.7 TBD TBD TBD TBD TBD TBD TBD TBD TBD TBD TBD 0.24 TBD 110 2 M-7 QIC0610001 600 100 TBD 150 2500 100 TBD 2.3 TBD TBD TBD TBD TBD TBD TBD TBD TBD TBD TBD TBD 0.31 TBD 500 3 M-7 QIC0620001 600 200 TBD 150 2500 200 TBD 2.3 TBD TBD TBD TBD TBD TBD TBD TBD TBD TBD TBD TBD 0.17 TBD 500 3 M-7 QIC0620003 600 200 400 150 2500 200 TBD 2.1 2.1 10 20 7.0 4 200 550 300 330 50 2.8 110 0.14 Typ. 0.7 Typ. 500 3 M-7 QIC1208001 1200 75 TBD 150 2500 75 6.0 2.5 2.5 10 15 5.3 3 TBD TBD TBD TBD TBD TBD TBD 0.21 0.3 190 4 M-8 Low Side Chopper Custom IGBT Modules QIQ0630003 600 300 600 125 2000 300 6.0 2.1 2.8 10 30 10.5 6 350 600 350 300 300 2.2 110 0.11 0.11 270 4 M-8 QIQ0645001 600 450 900 125 2000 450 6.0 2.1 2.8 10 45 15.9 9 350 600 350 300 450 2.2 110 0.075 0.075 400 5 M-8 QIQ0645003 600 450 900 125 2000 450 6.0 2.1 2.8 10 45 15.9 9 350 600 350 300 450 2.2 110 0.045 0.045 400 5 M-8 Single Custom IGBT Modules QIS4506001, QIS4506002 Dual / Standard Configuration Custom IGBT Modules QID0645011 QID4515001 C1 C C1 G1 18V E1 G2 E3 4 Dual / Common Emitter Custom IGBT Modules Low Side Chopper Custom IGBT Modules QIC0212003 QIQ0630003, QIQ0645001, QIQ0645003 QIC0610001, QIC0620001, QIC0620003 C1 4 G2 5 E1C2 2 6 2 E1 7 C2E1 G1 7 E2 3 E2 5 1 8 18V E2 E1 6 7 G2 E2 SE2 4 5 QIC1208001 3 1 1 6 3 2 E2 G2 C2E1 SE1 NC G1 NC C1 Custom IGBT Modules, (Refer to device datasheets at www.pwrx.com for test conditions.) MAXIMUM RATINGS ELECTRICAL CHARACTERISTICS FREE WHEEL DIODE Dynamic Static Tj = 25°C Test VGE = 0V, f = 1KHz Typ. VRMS Conditions Typ. Max. Tj(MAX) Isolation IC ICM Cies Coes Cres VCES VCE(SAT) IC VGE VCES (SAT) VCES (SAT) °C Volts Amperes Amperes Amperes Volts Volts Volts Test Cond. nF nF nF Volts Type trr ns IGBT (Max.) Rth(j-c) °C/W Diode (Max.) Rth(j-c) °C/W Resistive Load Switching Times td(on) ns tr ns td(off) ns tr ns VFM IFM Amperes Volts THERMAL CHARACTERISTICS Outline Weight Drawings Grams Number Page Chopper, Buck Boost Custom IGBT Module 600 QIR0620001 150 2500 200 6.0 2.1 2.8 10 20 7.0 4 200 550 300 300 300 2.8 110 0.16 0.16 — 4 M-8 150 150 2500 75 15.0 1.7 2.2 10 11.3 1.4 0.45 120 100 300 300 150 2.8 100 0.29 0.51 390 9 M-9 400 150 2500 200 — 1.2 1.7 10 66 3.0 2.3 700 1800 700 500 — — 300 0.21 0.47 680 10 M-10 400 200 H-Bridge Custom IGBT Module 600 QIB0607002 75 6-Pac Three-Phase Bridge 250 QIE0220002 Chopper, Buck Boost Custom IGBT Module QIR0620001 200 H-Bridge Custom IGBT Module QIE0220002 QIB0607002 P D2 6-Pac Three-Phase Bridge P GUP EUP GVP EVP UP-9 UP-10 VP-11 VP-12 WP-13 WP-14 U V U V W GUN GVN CN-5 CN-3 CN-1 EUN EVN CN-6 CN-4 CN-2 D1 N N Custom Modules IGBT Assemblies Assemblies Fast Recovery Diode Modules Thyristor & Diode Modules Discrete Rectifiers Discrete Thyristors SiC Modules M-5 M-6 Custom MOSFET Module, (Refer to device datasheets at www.pwrx.com for test conditions.) MAXIMUM RATINGS ID Amperes VDS Tj = 25°C Volts (Typ.) Type QJS0512001 Static VRMS Volts VRMS Tj(MAX) Isolation °C Volts RDS(on) (mΩ) (Typ.) Single Custom MOSFET Module THERMAL CHARACTERISTICS ELECTRICAL CHARACTERISTICS VDSS Volts (Min.) IDSS (µA) (Max.) VSD Volts (Max.) Qg (nC) (Typ.) Module (Max.) Rth(c-f) °C/W MOSFET (Typ.) Rth(j-c) °C/W 1 Outline Weight Drawings Grams Number Page 3 4 Single Custom MOSFET Module QJS0512001 500 120 2500 150 2500 22 500 20 1.5 380 0.1 0.075 500 3 M-7 5 2 Custom Fast Diode Modules, (Refer to device datasheets at www.pwrx.com for test conditions.) NORTH AMERICAN Type VRRM Volts IF(av)/TC Amperes/°C (VRSM = VRRM + 100V) (180° sin) trr IFSM Amperes i2t A2 sec (8.3ms, Tj(max), 100% VRRM Reapplied) (8.3ms, Tj(max), 100% VRRM Reapplied) VFM/IFM Volts/Amperes (Tj = 25°C) trr ns at If Amperes di/dt Amperes/µs Rth(j-c) °C/W Rth(c-s) °C/W Tj(max) °C Weight Outline Drawings Number Page Single Fast Diode Modules QRS1450001 1400 250 / 90 3330 46,200 3.2 / 250 300 500 -1000 0.075 0.04 150 400 7 M-9 QRS171D001 1700 700 / 80 2400 24,000 2.5 / 700 2000 1200 -2400 0.04 0.04 150 400 7 M-9 QRS4506001 4500 60 / 100 120 1900 150 230 67 -800 0.12 TBD 150 21 6 M-8 QRS4506002 4500 60 / 100 120 1900 6.2 / 60 230 67 -800 0.12 TBD 150 21 8 M-9 Single Fast Diode Modules QRS1450001, QRS171D001, QRS4506001, QRS4506002 1 2 QID0645011 A E F A E K H H (3 PLACES) F H B F G M P P M (3 PLACES) T F K F T U W M 1 3 2 L C RS N (2 PLACES) L (3 PLACES) V C TB Q N Q L (6 PLACES) N R J B QIC0610001, QIC0620001, QIC0620003, QJS0512001 A J E 3 QIC0212003 K N G Q (2 PLACES) F G S (3 PLACES) AA C Y (5 PLACES) Z U D S R X X W V Y G D E G Z P Dim. Inches A 3.390 B 2.5 ±0.0004 C 4.0 ±0.0004 D 1.0 ±0.00042 E 0.98 F 0.236 ±0.02 G 0.27 ±0.00042 H M6 Metric J 0.25 Rad. K 0.24 Rad. L 0.1 Min. M 0.23 Dia. Custom Modules Millimeters Dim. 86.1 63.5 ±0.01 101.6 ±0.01 25.4 ±0.015 24.9 6.0±0.05 6.9 ±0.015 M6 6.4 Rad. 6.1 Rad. 2.5 Min. 5.8 Dia. N 0.64 ±0.00042 16.3 ±0.015 P 1.89 48.0 Q 0.472 ±0.02 12.0 ±0.05 R 0.94 23.9 S 0.82 20.8 T 1.695 ±0.02 43.1 ±0.05 U 0.58 ±0.0004 1.5 ±0.01 V 0.220 Dia. 5.7 Dia. W 0.115 ±0.0004 2.90±0.01 X 0.07 ±0.0004 1.8 ±0.01 Y 0.05 ±0.0004 Dia.1.3 ±0.01 Dia. Z 0.53 13.5 IGBT Assemblies Assemblies Inches Millimeters Fast Recovery Diode Modules Dim. A B C D E F G H J K L M N Thyristor & Diode Modules Inches Millimeters Dim. Inches Millimeters 3.15 0.83 2.69 3.62 1.378 1.772 1.402 0.787 0.47 0.395 M5 Metric 0.11 7.256 80.0 21.0 68.2 92.0 35.0 45.0 35.6 20.0 11.8 10.0 M5 2.8 76.5 P Q R S T U V W X Y Z AA 0.114 0.228 0.157 0.032 0.66 1.18 1.09 0.93 0.66 0.24 0.09 0.05 Dia. 2.9 5.8 4.0 0.8 46.8 30.0 27.7 23.7 16.6 6.2 2.2 1.3 Dia. Discrete Rectifiers Discrete Thyristors SiC Modules Dim. A B C E F G K Inches Millimeters 3.721 3.155 1.349 1.201 0.95 0.911 0.65 94.51 80.14 34.26 30.51 24.13 23.14 16.51 Dim. L M N P Q S Inches 0.522 0.48 0.423 0.325 0.261 M6 Metric Millimeters 13.26 12.19 10.74 8.26 6.63 M6 M-7 M-8 4 5 QIC1208001, QIQ0630003, QIR0620001 6 QIQ0645001, QIQ0645003 QIS4506001, QRS4506001 A TC MEASURED POINT B H E E A D H S C1 H G K CL B E R (3 TYP.) C2E1 U C1 E2 P (2 TYP.) J N J N #110 TAB J Q Q S (3 TYP.) P H J Q G N QRS4506001 H P A (3) N K M K K L K R NC (2) C (BASE) A (1) M M D C (BASE) G (2) E (1) G1 S L E (3) F B J E1 CM H E G G2 E2 QIS4506001 A C D G1 E1 C E2 E2 G2 C2E1 F T (4 TYP.) F C L Q Dim. Inches A 3.70 B 3.150±0.01 C 1.89 D 1.18 Max. E 0.90 F 0.83 G 0.71 H 0.67 J 0.63 Millimeters Dim. 94.0 80.0±0.25 48.0 30.0 Max. 23.0 21.2 18.0 17.0 16.0 K L M N P Q R S Inches Millimeters 0.51 0.47 0.30 0.28 0.256 Dia. 0.26 M5 Metric 0.16 13.0 12.0 7.5 7.0 6.5 Dia. 6.5 M5 4.0 Dim. Inches Millimeters A 4.25 108.0 B 2.44 62.0 C 1.14+0.04/-0.0229.0+1.0/-0.5 D 3.66±0.01 93.0±0.25 E 1.88±0.01 48.0±0.25 F 0.67 17.0 G 0.16 4.0 H 0.24 6.0 J 0.59 15.0 Dim. K L M N P Q R S T Inches Millimeters Dim. Inches Millimeters Dim. 0.55 0.87 0.33 0.10 0.85 0.98 0.11 M6 Metric 0.25 Dia. 14.0 22.0 8.5 2.5 21.5 25.0 2.8 M6 6.5 Dia. A B C D E F G H 2.31 0.98 2.01 0.2 0.1 0.27 0.49 0.46 Max. 58.6 25.0 51.0 5.0 2.5 6.9 12.5 11.8 Max. J K L M N P Q Inches Millimeters 0.14 0.22 0.43 0.04 0.43 0.02 0.21 Dia. 3.6 5.7 10.8 1.0 10.9 0.5 5.3 Dia. 7 8 QRS1450001, QRS171D001 9 QIS4506002, QRS4506002 QIB0607002 A S (4 TYP.) W (2 TYP.) P N A E C E QIS4506002 D G C F G E (3) H B J G L B E G (2) P N V (4 TYP.) P L R GVN EVN V J D A A (3) E M Q L R L K N GUN EUN QRS4506002 K P K R B U M L U N T (4 TYP.) W C (BASE) E (1) H R GVP EVP GUP EUP N C D K K Q P NC (2) C (BASE) V X (8 PLACES) A (1) H C E F L G U Dim. Inches A 4.21 B 3.661±0.01 C 2.44 D 1.89±0.01 E 1.42 Max. G 1.18 H 1.14 K 0.94 Custom Modules Millimeters Dim. 107.0 93.0±0.25 62.0 48.0±0.25 36.0 Max. 30.0 29.0 24.0 L N P R U V W IGBT Assemblies Assemblies Inches Millimeters 0.93 0.69 0.63 0.43 0.12 0.26 Dia. M6 Metric 23.5 17.5 16.0 11.0 3.0 6.6 Dia. M6 Fast Recovery Diode Modules Dim. A B C D E F G H Thyristor & Diode Modules Inches Millimeters 2.35 0.98 1.98 0.197 0.22 0.22 0.465 0.27 59.7 25.0 50.3 5.0 5.5 5.6 11.8 6.9 Discrete Rectifiers Discrete Thyristors Dim. Inches J K L M N P Q R 0.93 0.14 0.20 0.40 0.43 0.20 0.12 0.208 SiC Modules Millimeters 23.6 3.6 5.2 1.0 11.0 0.5 3.0 5.3 Dim. Inches Millimeters A 2.83 72.0 B 3.58 91.0 C 1.16 -0.04/-0.02 29.5 +1.0/-0.5 D 2.17±0.01 55.0±0.25 E 2.91±0.01 74.0±0.25 F 0.16 4.0 G 1.02 26.0 H 0.31 8.1 J 0.79 20.0 K 0.39 10.0 L 0.43 11.0 Dim. M N P Q R S T U V W X Inches Millimeters 0.74 0.75 0.57 1.55 0.5 M4 0.22 Dia. 1.61 0.69 0.02 0.110 18.7 19.1 14.43 39.3 1.25 M4 5.5 Dia. 41.0 17.5 0.5 2.8 M-9 M-10 11 QIE0220002 H J H 1 1 B E 1 1 B CN UP VP B U V K P G (3TYP) K R S NUTS (3TYP) V (4TYP) R (DEEP) K K R H N Q S M W U T 3 WP AB AA P 2 5 6 1 C K N M J N 8 L C 7 8 G K F D F J (2TYP) A D F A E V QID4515001 4 10 T (SCREWING DEPTH) R K (3TYP) L (2TYP) U (5TYP) P K X Q W Y Dim. Inches Millimeters A 4.72 120.0 B 2.17 55.0 C 1.39 35.0 D 4.17±0.02 106.0±0.5 E 0.43 11.0 F 0.28 7.0 G 0.54 13.62 H 1.61 40.78 J 0.67 17.0 K 0.47 12.0 L M5 M5 M 0.27 Dia. 5.5 Dia. Housing Types (J.S.T. Mfg. Co. Ltd.) AA – B8P-VH-FB-B AB – B2P-VH-FB-B Dim. Inches Millimeters Dim. A N 1.23 32.0 B P 0.47 11.75 C Q 0.53 13.5 D R 0.91 23.0 E S 0.87 22.0 F T 0.76 19.75 G U 0.42 10.75 H V 0.87+0.04/-0.02 22.0+1.0/-0.5 J W 0.91 23.2 K X 0.63 16.0 Y 0.12 3.0 Inches Millimeters Dim. Inches 5.51 2.87 1.89 4.88±0.01 2.24±0.01 1.18 0.43 1.07 0.20 1.65 140.0 73.0 48.0 124.0±0.25 57.0±0.25 30.0 11.0 27.15 5.0 42.0 L 0.69±0.01 M 0.38 N 0.20 P 0.22 Q 1.44 R 0.16 S M6 Metric T 0.63 Min. U 0.11 x 0.02 V 0.28 Dia. Millimeters 17.5±0.25 9.75 5.0 5.5 36.5 4.0 M6 1.6 Min. 2.8 x 0.5 7.0 Dia.