CBN Megacoat
Coated CBN for high speed and
various materials.
●
Covers a wide range of workpiece material
(hardened materials, sintered metal and gray cast iron)
MEGACOAT
CELLFIBER
CBN revetue pour les vitesses CBN rivestito per diversi
elevées et differents matériaux materiali a velocità elevata.
CBN recubierto para alta
velocidad y varios materiales
•Couvre une large plage
d’application (matériaux dur,
fritté, fonte).
•Cubre una amplia gama de
materiales (materiales tratados,
materiales sinterizados y
fundición gris).
TZZ00033
•Copre una vasta gamma
di materiali da lavorare
(materiali temprati, metalli
sinterizzati e ghisa grigia).
For Hardened Material
KBN05M
First choice for high speed finishing/continuous machining
1 choix pour vitesse elevée et usinage en finition continue
Prima scelta per finitura ad alta velocità/lavorazione continua
Primera elección para acabado a alta velocidad/corte continúo
Hybrid Grain Structure
Structure de grain hybride
Struttura a grana ibrida
Estructura de grano hibrido
CBN structure
Mixed structure of super micro grain CBN and
coarse grain CBN.
Structure mixte avec CBN super micro grain et
grain epais.
Struttura mista di CBN micrograna ultra fine e
CBN grana grossa.
Estructura mixta de super micrograno CBN y
grano grueso de CBN.
Coarse grain CBN promote heat diffusion
➡High thermal conductivity
Grain epais qui permettent une haute diffusion
➡Une conductivité thermique élevée
Micro grain CBN
Coarse grain CBN
El grano grueso proporciona una major difusión térmica
➡Alta conductividad térmica
CBN that possess High hardness, toughness and thermal resistance characteristics.
CBN qui possede une grande duretée et une grande resistance thermique.
CBN con caratteristiche elevate di durezza, tenacità e resistenza termica.
CBN que posee unas características de Alta Dureza, tenacidad y Resistencia térmica
KBN25M
Il CBN grana grossa favorisce la diffusione di calore
➡Elevata conducibilità termica
First choice for light interrupted machining of general turning
1 choix pour l’usinage en ebauche légére et tournage géneral
Prima scelta per la lavorazione di tornitura generale con leggere interruzioni
Primera elección para corte ligeramente interrumpido en torneado en general
Structure of grains are fine and even, achieving better stability of quality
(Improved, organization dispersed super micrograin CBN).
La structure de grain est fine et uniforme qui permet une qualité de stabilitée
meilleure (Amélioration de la diffusion du CBN super micro grain).
La struttura della grana è fine e regolare e favorisce così una qualità più stabile
(CBN micrograna ultrafine a organizzazione dispersa migliorato).
La estructura de grano es mejor y a la vez que se consigue mayor estabilidad
en la calidad (Mejorada dispersión organizada del súper microgramo CBN).
High
KBN10M
KBN30M
KBN05M
Vc
KBN25M
KBN35M
Good balance between wear resistance and toughness.
Bonne équilibre entre resistance à l’usure et la duretée.
Buon bilanciamento fra resistenza all'usura e tenacità.
Buen balance entre Resistencia al desgaste y tenacidad.
Low
Finishing
Medium
Roughing
Binder
CBN
Conventional CBN B
KBN35M
Super micrograin CBN
First choice for heavy interrupted machining
1 choix pour l’usinage interrompue
Prima scelta per la lavorazione con interruzioni pesanti
Primera elección para mecanizado con corte altamente interrumpido
Cell Fiber
Wear resistant CBN (Core)
CBN resistant à l’usure (Coeur)
CBN resistente all'usura (nucleo)
CBN resistente al desgaste (Base)
CELLFIBER
Core
Excellent fracture resistance in heavy interruped machining.
Excellente resistance à la fracture dans l’usinage d’ebauche.
Eccellente resistenza alla frattura nella lavorazione con interruzioni pesanti.
Excelente Resistencia a la rotura en mecanizado altamente interrumpido.
Shell
A fibrous texture combining wear
resistant CBN (Core) and crack
resistant CBN (Shell).
Une texture de fibre qui combine la
resistance à l’usure (CBN à Coeur)et
resistance à la fracture (coquille).
Un tessuto fibroso che combina
resistenza all'usura CBN (nucleo) e
struttura CBN resistente alla rottur.
Una textura fibrosa combina CBN
resistente a la rotura (Exterior) y CBN
resistente al desgaste (Base)
Cracking resistant CBN shell
CBN en coquille pour la resistance à la fracture
Struttura CBN resistente alla rottura
CBN resistente a la rotura (Exterior)
2
Control of crack development by the chip resistant CBN (Shell)
Controle du devellopement de la fracture par la forme de
resistance en cbn (coquille)
Controllo dello sviluppo delle rotture tramite CBN
resistente ai trucioli (struttura)
Control de la rotura por medio de la Resistencia
a las virutas (Exterior)
For Hardened Material
For Sintered Metal (Iron-Based)
KBN70M
First choice for Sintered Metal (Iron-Based)
1 choix pour les matéraiux fritté
Prima scelta per metallo sinterizzato
● Hardened Material
Primera elección en material sinterizado
Strongly-bonded CBN grains by special metal binder.
High
Grain cbn fortement collé par materaiux collé.
KBN10M
Grana CBN fortemente legata con legante metallico.
KBN05M
Grano fuertemente compactado por medio de un material ligante
especial.
Vc
Competitor C
High
KBN70M
KBN60
Vc
KBN35M
KBN65M
Low
Finishing
Roughing
Low
Medium
Roughing
Finishing
M
■ Comparison of wear resistance
Comparaison à la resistance à l’usure
Comparaison de résistance à l’abrasion
Confronto della resistenza ad usura
0.300
Interrupted
Vc = 180 m/min, f = 0.2 mm/rev
ap = 0.3 mm
SNMN090308 S02020
KBN70M
High
Vc
KBN25M
■ Comparison of fracture resistance
Comparaison à la resistance à la fracture
Comparaison de résistance à la rupture
Confronto della resistenza alla frattura
● Gray Cast Iron
KBN30M
Improved fracture resistance due to better wear
resistance and heat resistance. Low
Resistance à la fracture améliorée due à une meilleure
resistance à l’usure et à la chaleur.
Migliore resistenza alla frattura grazie a una maggiore
Medium
resistenza all'usura e alle alte temperature.Finishing
Resistencia a la fractura mejorada debido a la mayor
resistencia al calor y al desgaste.
CBN structure
● Sintered Metal (Iron-Based)
Flank Wear Rate (μm/m)
The end of tool life: fracture
Turning
Vc = 150 m/min, f = 0.1 mm/rev
ap = 0.2 mm
SNMN090308 T02020
Competitor D
Competitor E
0.200
Valuation basis:
Flank wear width after cutting 1m
0.100
Competitor F
0.000
0
10
20
30
KBN70M
Comp. C
Comp. D
Comp. E
Comp. F
40
Tool Life (Passes)
For Gray Cast Iron
KBN60M
First choice for stable machining of Gray Cast Iron
1 choix pour l’usinage stable pour la fonte grise
Prima scelta per la lavorazione stabile di ghisa grigia
Primera elección para mecanizado estable de Fundición Gris
• Ceramic Binder → Superior wear resistance.
• High CBN content ratio (80vol%), Hybrid Grain Stracture → Superior fracture resistance.
• Baton céramique = resistance à l’usure supérieure.
• CBN superieur ratio (80%), structure de grain hybrid → resitance à la fracturee supérieure.
• Legante in ceramica → migliore resistenza all'usura.
• Elevato rapporto di contenuto CBN (80vol%), struttura a grana ibrida → maggiore resistenza alla frattura.
• Ligante ceramic → Superior Resistencia al desgaste.
• Alto ratio (80vol%) de contenido de CBN, estructura hibrida → superior resistencia a la rotura.
CBN structure
● Hardened Material
High
High CBN content ratio 80%
Super micro grain - Increased
KBN10M
hardness and strength（＜１μｍ）
Coarse grain -KBN30M
Crack development
KBN05M
control ６μｍ）
Vc
Ceramic Binder
High hardness binder
High binding force
Finishing
Medium
● Gray Cast Iron
High
High
Grain
composition
KBN70M
Vc
KBN25M
KBN35M
Low
● Sintered Metal (Iron-Based)
Roughing
KBN60M
Vc
Improved
wear
resistance
Low
Finishing
KBN900
KBN65M
Medium
Low
Roughing
Finishing
Medium
Roughing
3
■ Case Studies
21MnCr5 (58HRC)
SCM41(55HRC)
4
2
KBN05M
300 pcs/edge
Competitor G
200 pcs/edge
KBN05M shows significantly longer tool life than Compe.G (1.5 times longer)
→Achieve cost reduction through longer tool life!!
Evaluation by the user
KBN05M
KBN25M
70 pcs/edge
Competitor I
30 pcs/edge (Unstable)
KBN25M improved tool life up to 70 pieces/edge that is two times more than
competitor's I. Also, KBN25M has increased its tool life up to 250 pieces/edge by
changing from wet machining to dry machining.
Evaluation by the user
KBN35M
•Gear parts
•Vc=90m/min
•ap=0.5mm
•f=0.12mm/rev
•Wet→Dry
•CNGA120412S01225ME
ø80
ø76
600 pcs/edge
Competitor H
300 pcs/edge
KBN05M shows 2 times longer tool life than comp. H.
→ Achieve cost reduction through longer tool life
Evaluation by the user
25CrMo4 (58HRC)
ø120
KBN25M
25CrMo4 (60HRC)
•Stator
•Internal turning
•Vc=170 m/min
•ap=0.4 mm
•f=0.1mm/rev
•with coolant
•CNGA120408S01225ME
ø72
KBN05M
ø76
ø68
•Gear
•External,Facing and
Chamfering
•Vc=130 m/min
•ap=0.6 mm
•f=0.12mm/rev
•with coolant
•CNGA120408S01225ME
40
•Sleeve
•Internal turning
(Heavy Interrupted)
•Vc=100 m/min
•ap=0.5 mm
•f=0.1mm/rev
•with coolant
•TPGB110308S01035MET
KBN35M
Competitor J
ø20
Hardened Material
KBN05M
50
115 pcs/edge
100 pcs/edge
· KBN35M shows 15% longer tool life than Comp. J in heavy interrupted machining.
· Achieve stable machining and longer tool life while also keeping good cutting edge
condition.
→Achieve cost reduction and better productivity through longer tool life and stable
machining.
Evaluation by the user
Competitor K
150 pcs/edge
120 pcs/edge
ø50
Unstable
Unstable
KBN70M greatly improved tool life compared with conventional tool C and
competitor K. Stable tool life.
Evaluation by the user
4
•Pulley
•Vc=300m/min
•ap=0.2mm
•f=0.18mm/rev.
(fz=0.1mm/t)
•with coolant
•CNGA120408T02025
KBN60M
Conventional D
ø50
KBN60M
Conventional C
200 pcs/edge
Gray Cast Iron
KBN70M
ø30
KBN70M
Sintered Metal (Iron-Based)
•Sleeve
•Internal finishing
•Vc=240 m/min
•ap=0.12 mm
•f=0.07 mm/rev
•with coolant
ø100
GG25
Sintered alloy
300 pcs/edge
200 pcs/edge
Under cutting conditions equivalent to those of Coventional D, the tool
life of KBN60M was 1.5 times longer and a significant cost reduction was
achieved
Evaluation by the user
■ Standard Items
Indication of clasification
CN_1204_
12.70
4.76
5.16
Sintered Metal (Iron-Based)
Hardened Material (rough)
Interruption/1st. choice
Description
Hardened Material
(short-chips finishing)
Previous Description
CNGA 120404S01215MEW CNGA 120404MEW
●
Dimension
S
0.4
2.6
0.8
2.5
1.2
2.5
0.2
2.6
0.4
2.5
0.8
2.6
1.2
2.5
0.4
2.5
0.8
2.6
1.2
2.5
0.4
2.5
0.8
2.6
1.2
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
80
rε
MEGACOAT CBN
KBN70M
0.10mm×35
Chamfered+Honed
●
KBN65M
S01035
●
KBN35M
Chamfered+Honed
Cutting Edge
Hardened Material (finishing)
KBN30M
S
H
Heavily Interruption/1st. choice
KBN25M
0,12mm x 15
Chamfered Cutting Edge
KBN10M
T01215
KBN05M
Chamfered
Cutting Edge
Continuous/2nd. choice
KBN60M
● Continuous/1st. choice
T
°
A
rε
ød
S
ød
●
No.of Edge
Indication
Shape
T
Light Interruption/2nd. choice
Edge Preparation
Symbol
A
Cast Iron
K
Light Interruption/1st. choice
Edge Preparation
Cutting
Edge
Condition
Description
120408S01215MEW
120408MEW
120412S01215MEW
120412MEW
S01215
2
T
Multi Edge/With Wiper Edge
80
A
T
Multi Edge
120404S01225ME
120404ME
120408S01225ME
120408ME
120412S01225ME
120412ME
S01225
2
●
●
●
●
●
●
●
●
●
●
●
●
●
CNGA 120404T01215ME
-
120408T01215ME
-
120412T01215ME
-
CNGA 120404S01730MET
CNGA 120404ME-T
120408S01730MET
120408ME-T
120412S01730MET
120412ME-T
T01215
2
●
●
●
●
●
●
●
●
2.5
●
●
●
●
0.2
2.6
●
●
0.4
2.5
●
●
80
°
A
rε
ød
S
CNGA 120402ME
°
rε
ød
S
CNGA 120402S01225ME
S01730
2
T
Multi Edge/Tough
80
°
A
rε
T
Small Edge
120404S01225SE
120404SE
S01225
1
120408S01225SE
120408SE
0.8
2.6
●
●
120412S01225SE
120412SE
1.2
2.5
●
●
0.4
2.6
0.8
2.6
CNGA 120404S01730SET
CNGA 120404SE-T
120408S01730SET
120408SE-T
120412S01730SET
120412SE-T
1.2
2.5
CNGM 120404S00825BB1
CNGM 120404BB1
0.4
1.8
120408S00825BB1
120408BB1
0.8
2.0
120412S00825BB1
120412BB1
1.2
CNGM 120404S01225BB2
CNGM 120404BB2
120408S01225BB2
120408BB2
120412S01225BB2
●
80
°
A
rε
ød
S
CNGA 120402SE
ød
S
CNGA 120402S01225SE
S01730
1
●
T
●
Small Edge/Tough
ød
A
Chip Control
T
°
rε
80
S
●
●
●
●
2.2
●
●
0.4
2.2
●
●
0.8
2.4
●
●
120412BB2
1.2
2.6
●
●
CNGM 120404S01625BB3
CNGM 120404BB3
0.4
2.6
●
●
120408S01625BB3
120408BB3
0.8
2.8
●
●
120412S01625BB3
120412BB3
1.2
3.0
●
●
S00825
S01225
S01625
1
1
1
●: Standard Item (1 pc/boxes)
5
■ Standard Items
Indication of clasification
Interruption/1st. choice
Description
DNGA 150401S01225ME
A
ød
55 °
A
ød
55 °
T
Multi Edge/Tough
S
A
ød
55 °
rε
T
Small Edge
ød
A
rε
Hardened Material (finishing)
●
Hardened Material
(short-chips finishing)
Previous Description
-
150402S01225ME
DNGA 150402ME
150404S01225ME
150404ME
150408S01225ME
150408ME
S01225
●
●
●
●
●
●
●
●
●
1.9
●
●
●
●
●
●
S
0.1
2.2
0.2
2.5
0.4
2.3
0.8
-
1.2
1.9
-
0.4
2.3
150408T01215ME
-
0.8
1.9
150412T01215ME
-
1.2
1.9
0.4
2.3
0.8
1.9
1.2
1.9
0.4
2.3
0.8
1.9
1.2
1.9
0.4
2.3
0.8
1.9
DNGA 150604ME
150608S01225ME
150608ME
150612S01225ME
150612ME
DNGA 150604T01215ME
-
150608T01215ME
-
150612T01215ME
-
DNGA 150404S01730MET
DNGA 150404ME-T
150408S01730MET
150408ME-T
S01225
T01215
S01730
MEGACOAT CBN
●
rε
150412S01225ME
DNGA 150604S01225ME
●
Dimension
DNGA 150404T01215ME
T01215
●
2
●
●
●
●
●
●
●
●
●
●
●
●
2
2
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
2
●
2
●
●
●
●
●
●
●
●
150412ME-T
1.2
1.9
●
●
●
●
0.4
2.3
●
●
●
●
150608S01730MET
150608ME-T
0.8
1.9
●
●
●
●
150612S01730MET
150612ME-T
1.2
1.9
●
●
●
●
0.1
2.2
0.2
2.5
0.4
2.3
150402S01225SE
150402SE
150404S01225SE
150404SE
150408S01225SE
150408SE
0.8
1.9
150412S01225SE
150412SE
1.2
1.9
DNGA 150604S01225SE
DNGA 150604SE
0.4
2.3
150608S01225SE
150608SE
0.8
1.9
150612S01225SE
150612SE
1.2
1.9
0.4
2.3
0.8
1.9
1.2
1.9
0.4
1.6
0.8
1.6
DNGA 150404S01730SET
DNGA 150404SE-T
150408S01730SET
150408SE-T
150412S01730SET
150412SE-T
DNGM 150404S00825BB1
DNGM 150404BB1
150408S00825BB1
150408BB1
S01225
S01225
●
●
●
DNGA 150604ME-T
DNGA 150401SE
●
●
150412S01730MET
DNGA 150401S01225SE
●
●
DNGA 150604S01730MET
S01730
●
2
●
●
1
●
●
●
●
●
1
●
●
●
●
●
●
55 °
S
H
Heavily Interruption/1st. choice
KBN70M
0.10mm×35
Chamfered+Honed
Continuous/2nd. choice
KBN65M
S01035
Hardened Material (rough)
Continuous/1st. choice
KBN60M
Chamfered+Honed
Cutting Edge
rε
Sintered Metal (Iron-Based)
KBN35M
S
S
5.16
5.16
KBN30M
0,12mm x 15
Chamfered Cutting Edge
Multi Edge
4.76
6.35
KBN25M
T01215
T
12.70
12.70
KBN10M
Chamfered
Cutting Edge
rε
DN_1504_
DN_1506_
KBN05M
●
T
S
ød
●
No.of Edge
Indication
Shape
T
Light Interruption/2nd. choice
Edge Preparation
Symbol
A
Cast Iron
K
Light Interruption/1st. choice
Edge Preparation
Cutting
Edge
Condition
Description
S01730
1
●
T
Small Edge/Tough
Chip Control
6
T
ød
A
rε
55°
S
S00825
1
●
●
●
●
150412S00825BB1
150412BB1
1.2
1.8
●
●
DNGM 150404S01225BB2
DNGM 150404BB2
0.4
1.6
●
●
150408S01225BB2
150408BB2
0.8
2.0
●
●
150412S01225BB2
150412BB2
1.2
2.1
●
●
DNGM 150404S01625BB3
DNGM 150404BB3
0.4
2.2
●
●
150408S01625BB3
150408BB3
0.8
2.5
●
●
150412S01625BB3
150412BB3
1.2
2.5
●
●
S01225
S01625
1
1
●: Standard Item (1 pc/boxes)
■ Standard Items
Indication of clasification
Description
ød
S
rε
ød
?
A
T
Hardened Material
(short-chips finishing)
Previous Description
SNGA 120404S01225ME
SNGA 120404ME
120408S01225ME
120408ME
SNGA 120404T01215ME
-
120408T01215ME
-
120412T01215ME
-
SNGA 120404S01730MET
SNGA 120404ME-T
120408S01730MET
120408ME-T
120412S01730MET
120412ME-T
S01225
T01215
S01730
●
●
Dimension
rε
S
0.4
1.8
0.8
1.8
0.4
1.8
0.8
1.8
1.2
2.2
0.4
1.8
0.8
1.8
1.2
2.2
0.1
2.6
0.2
2.5
0.4
2.4
MEGACOAT CBN
2
●
●
●
●
●
●
KBN70M
Interruption/1st. choice
●
KBN65M
0.10mm×35
Chamfered+Honed
Hardened Material (finishing)
KBN60M
S01035
H
Heavily Interruption/1st. choice
KBN35M
Chamfered+Honed
Cutting Edge
Multi Edge
Hardened Material (rough)
Continuous/2nd. choice
KBN30M
S
T
5.16
3.81
KBN25M
0,12mm x 15
Chamfered Cutting Edge
A
4.76
4.76
KBN10M
T01215
rε
12.70
9.525
KBN05M
Chamfered
Cutting Edge
?
SN_1204_
TN_1604_
Sintered Metal (Iron-Based)
● Continuous/1st. choice
T
S
ød
●
No.of Edge
Indication
Shape
T
Light Interruption/2nd. choice
Edge Preparation
Symbol
A
Cast Iron
K
Light Interruption/1st. choice
Edge Preparation
Cutting
Edge
Condition
Description
●
●
●
●
●
●
●
●
2
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
2
Multi Edge/Tough
TNGA 160401S01225ME
ød
S
rε
60°
A
T
Multi Edge
TNGA 160402ME
160404S01225ME
160404ME
160408S01225ME
160408ME
0.8
2.4
●
●
160412S01225ME
160412ME
1.2
2.1
●
●
0.4
2.4
0.8
2.4
1.2
2.1
0.4
2.4
0.8
2.4
1.2
2.1
TNGA 160404T01215ME
-
160408T01215ME
-
160412T01215ME
-
TNGA 160404S01730MET
TNGA 160404ME-T
160408S01730MET
160408ME-T
160412S01730MET
160412ME-T
S01225
T01215
3
●
●
●
●
●
●
●
●
●
●
●
●
●
●
3
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
ød
S
rε
60°
-
160402S01225ME
A
T
S01730
3
Multi Edge/Tough
ød
S
rε
60°
A
T
Small Edge
TNGA 160401SE
0.1
2.6
160402S01225SE
160402SE
0.2
2.9
160404S01225SE
160404SE
0.4
2.7
160408S01225SE
160408SE
0.8
2.4
160412S01225SE
160412SE
1.2
2.1
0.4
2.7
0.8
2.4
S01225
TNGA 160404S01730SET
TNGA 160404SE-T
160408S01730SET
160408SE-T
160412S01730SET
160412SE-T
1.2
2.1
TNGM 160404S00825BB1
TNGM 160404BB1
0.4
1.5
160408S00825BB1
160408BB1
0.8
1.7
160412S00825BB1
160412BB1
1.2
1.9
TNGM 160404S01225BB2
TNGM 160404BB2
0.4
1.9
160408S01225BB2
160408BB2
0.8
2.1
●
1
●
●
●
●
●
●
●
ød
S
rε
60°
TNGA 160401S01225SE
A
T
S01730
1
●
Small Edge/Tough
60°
ød
S
rε
T
A
Chip Control
S00825
S01225
1
1
●
●
●
●
●
●
●
●
●
●
160412S01225BB2
160412BB2
1.2
2.2
●
●
TNGM 160404S01625BB3
TNGM 160404BB3
0.4
2.2
●
●
160408S01625BB3
160408BB3
0.8
2.4
●
●
160412S01625BB3
160412BB3
1.2
2.6
●
●
S01625
1
●: Standard Item (1 pc/boxes)
7
■ Standard Items
Indication of clasification
4.76
4.76
3.81
5.16
Interruption/1st. choice
Description
VNGA 160401S01225ME
Hardened Material
(short-chips finishing)
Previous Description
VNGA 160402ME
160404S01225ME
160404ME
S01225
●
Dimension
rε
S
0.1
2.6
0.2
2.3
0.4
2.0
0.8
1.8
0.4
2.0
0.8
1.8
0.4
2.0
MEGACOAT CBN
2
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
ød
160402S01225ME
●
KBN70M
0.10mm×35
Chamfered+Honed
●
KBN65M
S01035
Hardened Material (finishing)
KBN60M
Chamfered+Honed
Cutting Edge
H
Heavily Interruption/1st. choice
KBN35M
S
Continuous/2nd. choice
KBN30M
0,12mm x 15
Chamfered Cutting Edge
Hardened Material (rough)
Continuous/1st. choice
KBN25M
T01215
35°
9.525
12.70
KBN10M
Chamfered
Cutting Edge
rε
VN_1604_
WN_0804_
Sintered Metal (Iron-Based)
KBN05M
●
T
S
ød
●
No.of Edge
Indication
Shape
T
Light Interruption/2nd. choice
Edge Preparation
Symbol
A
Cast Iron
K
Light Interruption/1st. choice
Edge Preparation
Cutting
Edge
Condition
Description
A
T
Multi Edge
rε
-
VNGA 160404T01215ME
-
160408T01215ME
-
VNGA 160404S01730MET
T01215
VNGA 160404ME-T
2
●
●
●
●
●
●
●
●
35°
S01730
ød
S
160408S01225ME
A
2
T
160408S01730MET
160408ME-T
0.8
1.8
0.1
2.6
0.2
2.3
0.4
2.7
0.8
1.9
0.4
1.9
Multi Edge/Tough
rε
35°
VNGA 160401S01225SE
VNGA 160401SE
160402S01225SE
160402SE
160404S01225SE
160404SE
160408S01225SE
160408SE
ød
S
A
T
Small Edge
rε
VNGA 160404S01730SET
VNGA 160404SE-T
1
●
●
●
●
●
●
●
35°
S01730
ød
S
S01225
●
A
1
T
160408S01730SET
160408SE-T
0.8
2.7
0.4
2.0
0.8
2.6
●
Small Edge/Tough
WNGA 080404ME
080408S01225ME
080408ME
S01225
3
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
ød
S
rε
80°
WNGA 080404S01225ME
A
T
Multi Edge
080412S01225ME
-
1.2
2.5
WNGA 080404T01215ME
-
0.4
2.0
080408T01215ME
-
0.8
2.6
080412T01215ME
-
1.2
2.5
WNGA 080404S01730MET
-
0.4
2.0
080408S01730MET
-
0.8
2.6
080412S01730MET
-
1.2
0.4
T01215
3
●
●
●
●
●
●
●
●
2.5
●
●
●
●
2.0
●
ød
S
rε
80°
A
S01730
3
T
Multi Edge/Tough
WNGA 080404S01225SE
WNGA 080404SE
S
rε
80°
S01225
ød
A
T
080408S01225SE
080408SE
1
0.8
1.9
0.4
2.0
●
Small Edge
WNGA 080404S01730SET
WNGA 080404SE-T
S
rε
80°
S01730
ød
A
T
080408S01730SET
080408SE-T
1
0.8
1.9
Small Edge/Tough
8
●: Standard Item (1 pc/boxes)
Description
CC_0301_
CC_0401_
CC_0602_
CC_09T3_
■ Standard Items
Indication of clasification
Hardened Material (rough)
Continuous/2nd. choice
H
Heavily Interruption/1st. choice
Interruption/1st. choice
A
●
●
CCMW 09T304S01035MET
CCMW 09T304ME-T
T00815
T00815
rε
S
0.2
0.4
0.8
0.2
0.4
0.8
2.0
1.9
1.8
2.0
1.9
1.8
0.4
1.9
S01035
-
MEGACOAT CBN
2
2
KBN70M
CCMW 060202ME
060204ME
060208ME
CCMW 09T302ME
09T304ME
09T308ME
Dimension
KBN65M
Previous Description
CCMW 060202T00815ME
060204T00815ME
060208T00815ME
CCMW 09T302T00815ME
09T304T00815ME
09T308T00815ME
09T308S01035MET
T
Hardened Material (finishing)
Hardened Material
(short-chips finishing)
ød
°
α
80
rε
Sintered Metal (Iron-Based)
KBN60M
A
ød
°
α
80
S
●
Cast Iron
Continuous/1st. choice
Description
Multi Edge
α
11°
11°
7°
7°
KBN35M
S01035
0.10mm×35
Chamfered+Honed
T
ød
3.5
4.5
2.8
4.4
KBN30M
0,12mm x 15
Chamfered Cutting Edge
rε
T
2.38
3.18
2.38
3.97
KBN25M
●
T01215
S
A
7.94
9.525
6.35
9.525
Light Interruption/2nd. choice
Indication
Shape
CP_0802_
CP_0903_
DC_0702_
DC_11T3_
KBN10M
S
Chamfered+Honed
Cutting Edge
Description
KBN05M
Chamfered
Cutting Edge
α
7°
7°
7°
7°
No.of Edge
T
ød
1.9
2.3
2.8
4.4
Edge Preparation
Cutting Edge
Condition
T
1.4
1.8
2.38
3.97
K
Light Interruption/1st. choice
Edge Preparation
Symbol
A
3.5
4.3
6.35
9.525
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
2
0.8
1.8
0.2
0.4
0.2
0.4
0.4
0.2
0.4
0.2
0.4
0.2
0.4
1.4
1.4
1.4
1.4
1.9
2.0
1.9
1.4
1.4
1.4
1.4
0.4
1.9
0.2
1.9
0.4
1.9
CCMW 030102SE
030104SE
CCMW 040102SE
040104SE
CCMW 060204SE
CCMW 09T302SE
09T304SE
CCMW 030104SE-T
CCMW 040104SE-T
CPGB 080204T00815ME
CPGB 080204ME
CPGB 090302T00815ME
CPGB 090302ME
090304T00815ME
090304ME
A
ød
°
α
CCMW 030102T00815SE
030104T00815SE
CCMW 040102T00815SE
040104T00815SE
CCMW 060204T00815SE
CCMW 09T302T00815SE
09T304T00815SE
CCMW 030102S01035SET
030104S01035SET
CCMW 040102S01035SET
040104S01035SET
α
rε
80
S
ød
Multi Edge/Tough
T
Small Edge
A
ød
α
°
rε
80
S
T
Small Edge/Tough
A
°
rε
80
S
T
Multi Edge
A
ød
α
°
rε
80
S
T
Multi Edge/Tough
T00815
S01035
S01035
T00815
T00815
1
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
1
1
1
2
2
CPGB 080204S01035MET
080208S01035MET
CPGB 090304S01035MET
090308S01035MET
CPGB 080204ME-T
S01035
CPGB 090304ME-T
S01035
-
0.4
0.8
0.4
0.8
1.9
2.2
1.9
2.5
CPGB 090304T00815SE
CPGB 090304SE
T00815
0.4
1.9
1
CPGB 080204S01035SET
CPGB 080204SE-T S01035
0.4
1.9
1
DCMW 070202T00815ME
070204T00815ME
070208T00815ME
DCMW 11T302T00815ME
11T304T00815ME
11T308T00815ME
11T312T00815ME
DCMW 070202S01035MET
070204S01035MET
070208S01035MET
DCMW 11T302S01035MET
11T304S01035MET
11T308S01035MET
11T312S01035MET
DCMW 070202ME
070204ME
070208ME
DCMW 11T302ME
11T304ME
11T308ME
11T312ME
DCMW 11T302ME-T
11T304ME-T
11T308ME-T
-
0.2
0.4
0.8
0.2
0.4
0.8
1.2
0.2
0.4
0.8
0.2
0.4
0.8
1.2
1.9
1.7
1.9
1.9
1.7
1.9
1.9
1.9
1.7
1.9
1.9
1.7
1.9
1.9
2
2
ød
A
●
T
Small Edge
A
ød
α
°
rε
80
S
●
T
Small Edge/Tough
°
55
S
rε
α
ød
A
T
Multi Edge
°
55
S
rε
α
ød
A
Multi Edge/Tough
T00815
1
α
°
rε
T00815
1
80
S
T00815
T
T00815
T00815
S01035
S01035
2
2
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●: Standard Item (1 pc/boxes)
9
Description
A
T
ød
α
Description
A
T
ød
α
Description
A
T
ød
α
DC_0702_
DC_11T3_
TP_0802_
6.35
9.525
4.76
2.38
3.97
2.38
2.8
4.4
2.5
7°
7°
11°
TP_0902_
TP_1103_
TP_1603_
5.56
6.35
9.525
2.38
3.18
3.18
3.0
3.5
4.5
11°
11°
11°
TP_1604_
VB_1103_
VB_1604_
9.525
6.35
9.525
4.76
3.18
4.76
4.4
2.8
4.4
11°
5°
5°
■ Standard Items
Indication of clasification
Light Interruption/1st. choice
Edge Preparation
°
55
T
rε
α
ød
S
Small Edge
A
T
rε
α
ød
S
Multi Edge
A
T
rε
α
ød
S
Multi Edge/Tough
A
T
rε
α
ød
S
Small Edge
A
Previous Description
rε
S
0.2
1.9
0.4
1.7
DCMW 070202T00815SE
DCMW 070202SE
070204T00815SE
070204SE
DCMW 11T308T00815SE
DCMW 11T308SE
0.8
1.9
TPGB 110302T00815ME
110304T00815ME
110308T00815ME
TPGB 160304T00815ME
160308T00815ME
TPGB 110302S01035MET
110304S01035MET
110308S01035MET
TPGB 160304S01035MET
160308S01035MET
TPGB 080202T00815SE
080204T00815SE
TPGB 090202T00815SE
090204T00815SE
TPGB 110302T00815SE
110304T00815SE
TPGB 160302T00815SE
160304T00815SE
TPGB 080202S01035SET
TPGB 110302ME
110304ME
110308ME
TPGB 160304ME-T
160308ME-T
TPGB 080202SE
080204SE
TPGB 090202SE
090204SE
TPGB 110302SE
110304SE
TPGB 160302SE
160304SE
-
0.2
0.4
0.8
0.4
0.8
0.2
0.4
0.8
0.4
0.8
0.2
0.4
0.2
0.4
0.2
0.4
0.2
0.4
0.2
2.3
2.1
1.8
1.8
1.5
2.3
2.1
1.8
1.8
1.5
1.8
1.6
1.8
1.6
1.9
1.8
1.9
1.8
1.8
080204S01035SET
TPGB 080204SE-T
0.4
1.6
0.2
1.8
0.4
1.6
0.4
1.8
TPGB 090202S01035SET
T
090204S01035SET
rε
Small Edge/Tough
α
TPGW 160404T00815ME
-
T00815
T00815
T00815
S01035
S01035
T00815
T00815
T00815
T00815
S01035
TPGB 090204SE-T
T00815
ød
A
Dimension
α
ød
A
Hardened Material
(short-chips finishing)
160408T00815ME
T
-
MEGACOAT CBN
1
●
●
●
●
1
3
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
KBN70M
Description
rε
S
Interruption/1st. choice
●
KBN65M
0.10mm×35
Chamfered+Honed
●
KBN60M
S01035
Hardened Material (finishing)
KBN35M
Chamfered+Honed
Cutting Edge
H
Heavily Interruption/1st. choice
KBN30M
S
Continuous/2nd. choice
KBN25M
0,12mm x 15
Chamfered Cutting Edge
KBN10M
T01215
Hardened Material (rough)
Continuous/1st. choice
KBN05M
Chamfered
Cutting Edge
●
No.of Edge
T
Indication
Edge Preparation
Cutting Edge
Condition
S
Sintered Metal (Iron-Based)
Light Interruption/2nd. choice
Symbol
Shape
●
Cast Iron
K
●
□
●
●
●
●
●
●
●
●
●
●
●
●
3
1
1
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
3
0.8
1.5
0.4
1.8
rε
α
TPGW 160404S01035MET
TPGW 160404ME-T
S01035
ød
S
Multi Edge
A
160408S01035MET
T
160408ME-T
3
0.8
1.5
0.8
1.5
0.2
0.4
0.8
0.2
0.4
0.8
0.2
0.4
0.8
0.2
0.4
0.8
2.4
2.0
1.7
2.4
2.0
1.7
2.4
2.0
1.7
2.4
2.0
1.7
rε
α
ød
S
Multi Edge/Tough
A
TPGW 160408T00815SE
TPGW 160408SE
VBGW 110302T00815ME
110304T00815ME
110308T00815ME
VBGW 160402T00815ME
160404T00815ME
160408T00815ME
VBGW 110302S01035MET
110304S01035MET
110308S01035MET
VBGW 160402S01035MET
160404S01035MET
160408S01035MET
VBGW 110302ME
110304ME
110308ME
VBGW 160402ME
160404ME
160408ME
VBGW 110304ME-T
VBGW 160404ME-T
-
T00815
1
T
Small Edge
35°
rε
α
ød
S
T
A
Multi Edge
35°
rε
α
ød
S
A
Multi Edge/Tough
T
T00815
T00815
S01035
S01035
2
2
●
●
●
●
●
●
●
●
●
●
●: Standard Item (1 pc/boxes)
10
□: Check Availability
■ Standard Items
T
ød
α
Description
A
T
ød
α
VB_1103_
VB_1604_
VC_0802_
6.35
9.525
4.76
3.18
4.76
2.38
2.8
4.4
2.3
5°
5°
7°
WB_0601_
WB_0802_
TB_0601_
3.97
4.76
3.97
1.59
2.38
1.59
2.3
2.3
-
5°
5°
5°
Light Interruption/1st. choice
Interruption/1st. choice
α
ød
35°
rε
T
A
Small Edge
35°
rε
α
ød
S
Previous Description
VBGW 110302T00815SE
VBGW 110302SE
110304T00815SE
110304SE
110308T00815SE
110308SE
VBGW 160404T00815SE
VBGW 160404SE
Dimension
rε
S
MEGACOAT CBN
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
0.2
2.8
●
●
0.4
2.4
●
●
0.8
1.7
●
□
T00815
0.4
2.0
VBGW 110308S01035SET
VBGW 110308SE-T S01035
0.8
1.7
VCGW 080202T00815ME
VCGW 080202ME
0.2
2.0
080204T00815ME
080204ME
0.4
2.0
080208T00815ME
080208ME
0.8
1.7
0.2
2.0
0.4
2.0
0.8
1.7
0.2
2.4
T00815
1
KBN70M
Description
Hardened Material
(short-chips finishing)
KBN65M
0.10mm×35
Chamfered+Honed
●
KBN60M
S01035
●
KBN35M
Chamfered+Honed
Cutting Edge
Hardened Material (finishing)
KBN30M
S
H
Heavily Interruption/1st. choice
KBN25M
0,12mm x 15
Chamfered Cutting Edge
KBN10M
T01215
Continuous/2nd. choice
KBN05M
Chamfered
Cutting Edge
Hardened Material (rough)
Continuous/1st. choice
No.of Edge
●
T
S
Sintered Metal (Iron-Based)
Light Interruption/2nd. choice
Indication
Shape
●
Cast Iron
K
Edge Preparation
Cutting Edge
Condition
A
Indication of clasification
Edge Preparation
Symbol
Description
●
1
●
T
A
Small Edge/Tough
35°
rε
α
ød
S
T
A
Multi Edge
35°
rε
α
ød
S
T
A
Multi Edge/Tough
35°
rε
-
080204S01035MET
-
080208S01035MET
-
VCGW 080202T00815SE
α
T00815
080204T00815SE
T
A
S01035
VCGW 080202SE
ød
S
VCGW 080202S01035MET
T00815
080204SE
2
2
1
0.4
2.0
0.8
1.8
0.2
1.9
0.4
1.9
●
Small Edge
35°
rε
α
ød
S
VCGW 080208S01035SET
VCGW 080208SE-T S01035
1
T
A
Small Edge/Tough
060102$SE
060104$060104T00815$-SE
SE
080202$WBGW 080202T00815$-SE WBGW
SE
080204$080204T00815$-SE
SE
WBGW 060102S01035$SET
060104$-SE060104S01035$SET WBGW
T
WBGW 080202S01035$SET
080204$-SE080204S01035$SET WBGW
T
WBGW 060102T00815$-SE
rε
80°
ød
S
α
A
T
Small Edge
rε
80°
ød
S
α
A
T
rε
Small Edge/Tough
α
A
CBN surface type
T
WBGW
TBGN 060102T00815
TBGN 060102
060104T00815
060104
060108T00815
060108
L
L
L
L
T00815
1
0.2
2.3
L
L
0.4
2.3
L
L
0.2
1.9
L
L
0.4
1.9
L
L
L
L
L
L
T00815
S01035
S01035
0.2
2.3
0.4
2.3
1
0.2
T00815
0.4
0.8
●
-
3
●
●
□: Check Availability　L: L-hand Only
●: Standard Item (1 pc/boxes)
11
MEGACOAT CBN
Hardened Material:
Sintered Metal:
(Iron Based)
Gray Cast Iron:
KBN05M KBN10M KBN25M KBN30M KBN35M
KBN70M KBN65M
KBN60M
■ Recommended Cutting Conditions
Conditions de coupe recommandée
Parametri di Taglio Consigliati
Condiciones de corte recomendadas
Workpiece
Material
Application
Hardness
Cutting Conditions
Insert Grade
●
Heat Treated
Steel
Over
55HRC
Vc
(m/min)
ap
(mm)
f
(mm/rev)
●
KBN05M
100 - 150 - 200 0.05 - 0.3 - 0.5 0.05 - 0.08 - 0.1
●
KBN10M
90 - 140 - 180 0.05 - 0.3 - 0.5 0.05 - 0.08 - 0.1
●
KBN25M
80 - 120 - 160 0.05 - 0.3 - 0.5 0.05 - 0.08 - 0.1
KBN30M
70 - 100 - 160 0.05 - 0.2 - 0.4 0.05 - 0.08 - 0.1
KBN35M
60 - 100 - 150 0.05 - 0.2 - 0.4 0.05 - 0.08 - 0.1
Gray Cast
Iron
Under
250HB
●
KBN60M
300 - 600 - 800 0.05 - 0.2 - 0.5 0.03 - 0.05 - 0.1
●
KBN900
500 - 800 -1200 0.1 - 1.5 - 3.0 0.05 - 0.2 - 0.5
Roll Materials
(Chilled Cast Iron)
Over
55HRC
●
KBN25M
80 - 120 - 160 0.05 - 0.3 - 0.5 0.05 - 0.08 - 0.1
●
KBN900
70 - 90 - 110
Under 35HRC
●
KBN65M
50 - 150 - 200 0.05 - 0.2 - 0.3 0.05 - 0.1 - 0.2
Over 35HRC
●
KBN70M
100 - 200 - 250 0.05 - 0.2 - 0.3 0.05 - 0.1 - 0.2
Sintered steel
KYOCERA Fineceramics GmbH
Cutting Tool Division
Hammfelddamm 6, 41460 Neuss, Germany
Phone: +49 (0) 2131 1637-115
Fax: +49 (0) 2131 1637-152
www.kyocera.de / www.kyocera.eu
[email protected]
0.3 - 0.7 - 1.0 0.05 - 0.1 - 0.15
KYOCERA Fineceramics SAS.
Cutting Tool Division
Parc Tertiaire Silic, 21 Rue de Villeneuve
BP 90439, 94528 Rungis Cedex, France
Phone: +33 (0) 1 45 12 06 93 Fax: +33 (0) 1 56 72 18 94
www.kyocera.fr
KYOCERA Fineceramics GmbH Italy Branch Office
Cutting Tool Division
Via Torino 51, 20123 Milan, Italy
Phone: +39-02 00620 845 Fax: +39-02 00620 848
www.kyocera.it
KYOCERA Fineceramics GmbH Poland Branch Office
Cutting Tool Division
Leg. ul.Europejska 4, 55-220, Jelcz-Laskowice, Poland
Phone: +48-(0) 71-381-12-15 Fax: +48-(0) 71-381-12-16
www.kyocera.eu
KYOCERA Fineceramics GmbH Spain Branch Office
Cutting Tool Division
Avenida Manacor 4, 28290 Las Matas, Madrid, Spain
Phone: +34-91-631-83-92-802 Fax: +34-91-631-82-19
www.kyocera.es