Paolo Ferrari - Università di Brescia
La tecnologia PROFINET:
dall'impianto completo al singolo dispositivo
PROFINET
The leading
Industrial
Ethernet
Standard
Paolo Ferrari – Università di Brescia - Centro di competenza PROFIBUS e PROFINET – CSMT - Brescia
[email protected] – [email protected]
Slideset courtesy from M. Popp and ComDeC for PROFIBUS International
Initial situation and requirements
2
Does this sound familiar?
Agenda
Uniform
structures
Performance
Integration
Innovations
Different networks in your office and
production areas
Several individual proprietary solutions
Diagnostics, service and maintenance only
possible on site and is long and involved
Enhancement
Your requirements
Uniform, safe and secure networks without
any network transitions
Uniformity and reliability based on accepted
standards
Plant-wide, uniform engineering
Access, service and maintenance from
anywhere
Paolo Ferrari
Università di Brescia – Centro di competenza PROFIBUS e PROFINET – CSMT Gestione Scarl – Brescia – [email protected]
copyright 2013 - CSMT Gestione Scarl Centro di competenza PROFIBUS
PROFINET - Brescia - 030 6595111 [email protected]
1
Paolo Ferrari - Università di Brescia
PROFINET is Real-time Ethernet
3
Internet
Agenda
Uniform
structures
Performance
Motion Control
Factory Automation
PROFINET
Industrial
Ethernet
Integration
100ms
Innovations
Enhancement
32.5µs
IT services
TCP/IP
RT
IRT
Enables all this...
... direct online access to field devices
... maintenance and service from anywhere (even remote)
... lower costs for production/quality data monitoring
… flexible topology (star, tree, daisy chain, ring)
Scalable Real-time for simultaneous,
unlimited IT communications
Paolo Ferrari
Università di Brescia – Centro di competenza PROFIBUS e PROFINET – CSMT Gestione Scarl – Brescia – [email protected]
PROFINET communications
4
PROFINET
Agenda
Uniform
structures
PC
Internet Explorer
HTTP
Performance
Integration
SNMP
Socket
TCP / UDP
Real-Time
RT IRT
PROFINET
Field devices
IP
Innovations
Enhancement
Ethernet
Sensor system
PC
SNMP/OPC server
PROFINET
PLC
PROFINET features standard TCP/IP communications
in compliance with IEEE 802.3 and real-time
communications
Paolo Ferrari
Università di Brescia – Centro di competenza PROFIBUS e PROFINET – CSMT Gestione Scarl – Brescia – [email protected]
copyright 2013 - CSMT Gestione Scarl Centro di competenza PROFIBUS
PROFINET - Brescia - 030 6595111 [email protected]
2
Paolo Ferrari - Università di Brescia
Field busses
5
Conventional automation topologies with fieldbuses
Agenda
such as EtherCAT, Ethernet Powerlink, PROFIBUS and other
PG/PC
Uniform
structures
Performance
Integration
HMI
PLC
WLAN
Industrial
Ethernet
Innovations
Enhancement
Diagnostics
PLC
Field device
Field device
Web/TCP/IP
Field device
Paolo Ferrari
Università di Brescia – Centro di competenza PROFIBUS e PROFINET – CSMT Gestione Scarl – Brescia – [email protected]
PROFINET – use one bus for all your tasks!
6
Automation topologies with PROFINET
Agenda
PG/PC
HMI
PLC
Uniform
structures
IWLAN
Performance
Integration
Innovations
Enhancement
Diagnostics
Motion
Control
Field device
Drive
Web/TCP/IP
AccessPoint
Field device
Paolo Ferrari
Università di Brescia – Centro di competenza PROFIBUS e PROFINET – CSMT Gestione Scarl – Brescia – [email protected]
copyright 2013 - CSMT Gestione Scarl Centro di competenza PROFIBUS
PROFINET - Brescia - 030 6595111 [email protected]
3
Paolo Ferrari - Università di Brescia
PROFINET – Flexible network topologies
7
Agenda
Uniform
structures
Ring
Bus
Performance
Integration
Tree
Innovations
Star
Enhancement
Benefits and added value for our customers
Bus structure through integration of switch ports in devices
Tree and star topologies for tree'd configurations
Redundant rings with reconfiguration in real time
Cost reduction and
more flexibility
Paolo Ferrari
High availability
Università di Brescia – Centro di competenza PROFIBUS e PROFINET – CSMT Gestione Scarl – Brescia – [email protected]
Security with PROFINET
8
Offers protection from
Agenda
Address errors and improper operation
Uniform
structures
Unauthorized access
Performance
Manipulation and espionage
Integration
Innovations
Enhancement
Features
Scalability and reaction-free installation
Only basic IT knowledge required
Proven and certified security standards
(firewall, VPN)
Internet
Security
PROFINET
Industrial
Ethernet
Enables
Use of Ethernet at all levels of automation
Vertical networking
Increased use of open IT standards in
automation
Boost security and performance
in your production processes!
Paolo Ferrari
Università di Brescia – Centro di competenza PROFIBUS e PROFINET – CSMT Gestione Scarl – Brescia – [email protected]
copyright 2013 - CSMT Gestione Scarl Centro di competenza PROFIBUS
PROFINET - Brescia - 030 6595111 [email protected]
4
Paolo Ferrari - Università di Brescia
Requirements for diagnostics
9
You want...
Agenda
Uniform
structures
Performance
Integration
Access to your data from anywhere
To localize faults quickly
Fault messages in plain text and foreign
languages
Innovations
Enhancement
Comprehensive diagnostics down to the
channel, even across gateways
To use common IT standards
A graphical overview of the real topology
Preventative diagnostics and maintenance
Goal: Fast commissioning and increase in
plant availability
Paolo Ferrari
Università di Brescia – Centro di competenza PROFIBUS e PROFINET – CSMT Gestione Scarl – Brescia – [email protected]
PROFINET – offers best diagnosis in class
10
Beside
Agenda
Uniform
structures
Proven channel diagnosis known from field busses
Guaranteed alarm
Performance
Integration
Innovations
Enhancement
... usage of standard Ethernet diagnosis
Established mechanism like SNMP
Access anywhere
on top
Easy localization with topology views
Simple access with web
Paolo Ferrari
Università di Brescia – Centro di competenza PROFIBUS e PROFINET – CSMT Gestione Scarl – Brescia – [email protected]
copyright 2013 - CSMT Gestione Scarl Centro di competenza PROFIBUS
PROFINET - Brescia - 030 6595111 [email protected]
5
Paolo Ferrari - Università di Brescia
Simple by integrated naming
11
Comprehensible names of devices
Agenda
Uniform
structures
well defined names for the addressing are also used for diagnostic
information, e. g. „desk-3“
Online-Diagnostics
Offline-Engineering
Web-View
Performance
Integration
Innovations
Enhancement
Consequent support also of the connectors/wiring naming
Offline-Engineering
Device-Housing
Online-Diagnostics
X1 P2
Error prevention
Clear identification of the fault location
Fast repair
Paolo Ferrari
Università di Brescia – Centro di competenza PROFIBUS e PROFINET – CSMT Gestione Scarl – Brescia – [email protected]
Device Diagnostics
12
Diagnostic overview
Agenda
Uniform
structures
Performance
Integration
In levels of detail
Device
Modul
Channel
Interrupts
Innovations
Enhancement
Current fault events
Acknowledged
I&M (Identification &
Maintenance)
High-speed overview
Level of detail according to requirements
Standardized display
Paolo Ferrari
Università di Brescia – Centro di competenza PROFIBUS e PROFINET – CSMT Gestione Scarl – Brescia – [email protected]
copyright 2013 - CSMT Gestione Scarl Centro di competenza PROFIBUS
PROFINET - Brescia - 030 6595111 [email protected]
6
Paolo Ferrari - Università di Brescia
Cable Diagnostics
13
Agenda
Uniform
structures
Cable diagnostics as for
device diagnostics
Same modeling of Ports as
of I/O channels
Performance
Integration
Innovations
Representation in standard
and topology view
Enhancement
Additionally with POF:
Maintenance
(plastic optical fiber)
Additionally:
Use of standard Ethernet
mechanisms (SNMP/MIB2)
Familiar engineering
Fast and location-related diagnostics
Use also by standard Ethernet diagnostics
Paolo Ferrari
Università di Brescia – Centro di competenza PROFIBUS e PROFINET – CSMT Gestione Scarl – Brescia – [email protected]
Topology view
14
Agenda
Uniform
structures
Performance
Integration
Engineering view in addition to the actual plant
structure
graphical
tabular
offline
online
Innovations
Enhancement
integrated in
Engineering
Controller
Clear plant overview, documentation
Fast fault location
Fast access to detailed diagnostics
Paolo Ferrari
Università di Brescia – Centro di competenza PROFIBUS e PROFINET – CSMT Gestione Scarl – Brescia – [email protected]
copyright 2013 - CSMT Gestione Scarl Centro di competenza PROFIBUS
PROFINET - Brescia - 030 6595111 [email protected]
7
Paolo Ferrari - Università di Brescia
Web
15
Presentation of diagnostics and parameter settings
Agenda
Uniform
structures
Performance
Integration
Innovations
Enhancement
Simple access
Regardless of location, even wireless
No engineering
Paolo Ferrari
Università di Brescia – Centro di competenza PROFIBUS e PROFINET – CSMT Gestione Scarl – Brescia – [email protected]
Car Manufacturing Systems
16
Agenda
Uniform
structures
Performance
Integration
Innovations
Enhancement
Very large (huge) production systems
- 4 km2
Typical
- 70 different lines
- 130 IO-Controller (PLC)
- 8000 IO-Devices (drives, sensors and remote IO)
Production of deeply customizable cars
- change of production plans for every car
- central management of every single part
- maximize availability
Paolo Ferrari
Università di Brescia – Centro di competenza PROFIBUS e PROFINET – CSMT Gestione Scarl – Brescia – [email protected]
copyright 2013 - CSMT Gestione Scarl Centro di competenza PROFIBUS
PROFINET - Brescia - 030 6595111 [email protected]
8
Paolo Ferrari - Università di Brescia
More continuity in diagnostics thanks to PROFINET –
Excellence in Operation
Agenda
17
Control system for
data acquisition
Encapsulated process
Gantry robot system
Gravel extraction
Water treatment
Brine extraction
Coil transport
Staircase production
Warehouse logistics
Uniform
structures
Performance
Integration
Innovations
Enhancement
Paolo Ferrari
Università di Brescia – Centro di competenza PROFIBUS e PROFINET – CSMT Gestione Scarl – Brescia – [email protected]
Communication in hard Real-time for flexible,
modular machine concepts
Rolling up
Agenda
Color printing,
consecutive
Drying
Cooling
18
Cutting
and folding
Uniform
structures
Performance
Integration
Innovations
Enhancement
Example in practice: Commercial web offset printing
Shorter cycle times by dividing into several sub-applications
Increased precision in the machine
Product change "at the touch of a button" by use of individual drives
Simple expandability of the machine
Increasing the availability by means of modular structure
Short cycle times
 higher productivity
Paolo Ferrari
Individual drives
 greater flexibility
Università di Brescia – Centro di competenza PROFIBUS e PROFINET – CSMT Gestione Scarl – Brescia – [email protected]
copyright 2013 - CSMT Gestione Scarl Centro di competenza PROFIBUS
PROFINET - Brescia - 030 6595111 [email protected]
9
Paolo Ferrari - Università di Brescia
PROFINET is Real-time Ethernet
19
Agenda
Uniform
structures
IRT
interval
TCP/IP
IRT
interval
TCP/IP
IRT
interval
TCP/IP
Cycle 2
= time window
Cycle 1
Cycle n
Performance
Integration
Innovations
Enhancement
Isochronous
communication
IRT data
RT
communication
Standard
communication
RT data
TCP/IP data
Bandwidth reservation for isochronous communication
IRT permits high-precision synchronization
Hardest Real-time by means of Isochronous
Real-time (IRT)
Paolo Ferrari
Università di Brescia – Centro di competenza PROFIBUS e PROFINET – CSMT Gestione Scarl – Brescia – [email protected]
Determinism by means of isochronous operation
20
Communication cycle
Agenda
with clock synchronous operation
Uniform
structures
Performance
Integration
Controller
Innovations
Drive
IO
Application clock pulses
Drive
Enhancement
Synchronization of the application clock pulses to the
communication cycle of PROFINET with IRT
Mechanical gears, shafts and cams are increasingly
substituted by regulated servo drives
Synchronization of the axes with maximum precision
Deterministic terminal-terminal reactions
Ideal for motion control with electronic shafts,
gears and cams in multi-axes applications
Paolo Ferrari
Università di Brescia – Centro di competenza PROFIBUS e PROFINET – CSMT Gestione Scarl – Brescia – [email protected]
copyright 2013 - CSMT Gestione Scarl Centro di competenza PROFIBUS
PROFINET - Brescia - 030 6595111 [email protected]
10
Paolo Ferrari - Università di Brescia
The strengths of PROFINET with IRT
Central Motion Control
Agenda
Uniform
structures
Performance
21
Riassunto risultati PROFINET IO IRT
IO-C
Controller
Test case 1 – mini sistema centralizzato
 Tempo di ciclo : 62.5 us [50% per TCP]
Integration
IO-D
Innovations
Enhancement
Test case 2 – sistema medio decentralizzato
 Tempo di ciclo senza DFP: 250 us [60% per TCP]
 Tempo di ciclo con DFP: 250 us [70% per TCP]
IO-C
Controller
IO-D
IO-D
IO-D
IO-D
Test case 3 – sistema motion medio
 Tempo di ciclo senza DFP: 250 us [60% per TCP]
 Tempo di ciclo con DFP: 62.5 us [50% per TCP]
IO-D
IO-D
IO-D
IO-D
Paolo Ferrari
IO-D
IO-D
IO-D
IO-D
IO-D
IO-D
IO-D
IO-D
IO-D
IO-D
IO-D
IO-D
IO-D
IO-D
IO-D
IO-D
IO-C
Controller
IO-D
IO-D
IO-D
IO-D
IO-D
IO-D
IO-D
IO-D
IO-D
IO-D
IO-D
IO-D
IO-D
Università di Brescia – Centro di competenza PROFIBUS e PROFINET – CSMT Gestione Scarl – Brescia – [email protected]
Extended quantity structure and performance
with PROFINET – Excellence in Operation
Agenda
22
Float glass line
Chocolate
production machine
Warehouse handling
system
screen printing
machine
Press feeder
Press line
Uniform
structures
Performance
Integration
Innovations
Enhancement
Web offset printing
machine
Paolo Ferrari
Università di Brescia – Centro di competenza PROFIBUS e PROFINET – CSMT Gestione Scarl – Brescia – [email protected]
copyright 2013 - CSMT Gestione Scarl Centro di competenza PROFIBUS
PROFINET - Brescia - 030 6595111 [email protected]
11
Paolo Ferrari - Università di Brescia
Easy integration of existing fieldbus systems
through proxy functionality
23
Benefits and added value for our customers
Agenda
Uniform
structures
Performance
Including gateways for PROFIBUS, Interbus, AS-Interface and other
fieldbuses
Including controllers with PROFINET and PROFIBUS interface
Integration
Innovations
Enhancement
PROFINET
Proxy
PROFIBUS
Transparent communications
between PROFINET and
PROFIBUS
Protects your investment
Paolo Ferrari
Transparent integration
without programming
Università di Brescia – Centro di competenza PROFIBUS e PROFINET – CSMT Gestione Scarl – Brescia – [email protected]
Just continue using your user program with
PROFINET ...
24
Benefits and added value
Agenda
Uniform
structures
Performance
Integration
Just reconfigure your hardware...
... no reprogramming work necessary
use the same exact
tools with the same look & feel
Innovations
Enhancement
same system design
for PROFIBUS and PROFINET
PROFIBUS
PROFINET
Reduce the time and expense of engineering and testing
Paolo Ferrari
Università di Brescia – Centro di competenza PROFIBUS e PROFINET – CSMT Gestione Scarl – Brescia – [email protected]
copyright 2013 - CSMT Gestione Scarl Centro di competenza PROFIBUS
PROFINET - Brescia - 030 6595111 [email protected]
12
Paolo Ferrari - Università di Brescia
Seamless integration of existing systems with
PROFINET – Excellence in Operation
Agenda
25
Plaster production
Water treatment
Power management
Building
automation
Brick production
Data compilation /
Data control
Alarm management
Bio-Ethanol
production
Uniform
structures
Performance
Integration
Innovations
Enhancement
Paolo Ferrari
Università di Brescia – Centro di competenza PROFIBUS e PROFINET – CSMT Gestione Scarl – Brescia – [email protected]
The integrated safety solution
26
Agenda
One bus for standard and
failsafe automation
Uniform
structures
Meets the highest safety categories
Performance
Safety Integrity Level 3 / PL e / Cat. 4
Integration
Innovations
Enhancement
Uniform diagnostics and
uniform user interface
Formerly
„Safety Bus“
Failsafe
I/Os
Emerg.
Off
Emerg.
Off
Standard
PLC
Failsafe
PLC
Standard
I/Os
Fieldbus
Reduce the number of types, parts
and interfaces
Office World via Ethernet
New
Emerg.Off
Emerg.Off
Standard and
failsafe I/Os
Failsafe
PLC
PROFINET
Emerg.Off
Connection to Office World
Save time, space and money
with Safety Integrated!
Paolo Ferrari
Università di Brescia – Centro di competenza PROFIBUS e PROFINET – CSMT Gestione Scarl – Brescia – [email protected]
copyright 2013 - CSMT Gestione Scarl Centro di competenza PROFIBUS
PROFINET - Brescia - 030 6595111 [email protected]
13
Paolo Ferrari - Università di Brescia
Failsafe communications – even wireless
27
Agenda
Uniform
structures
Performance
Innovations
Enhancement
Safetyrelated
data
Standard
data
Safetyrelated
data
PROFIsafe
Layer
Standard
data
PROFIsafe
Layer
Standard
BUS protocol
Standard
BUS protocol
“Black
channel"
Integration
Use of the PROFIsafe profile
Tested and accepted with
PROFINET
Standard and failsafe
communications
over the same transmission path
Can be used for stationary and
mobile Emergency Stop function
Allows the use of extended safety
functions by use of dedicated
PROFIsafe devices
PROFINET
Industrial
Ethernet
PROFINET
Industrial
Ethernet
Access Point
Access Point
IEC 61508,
RCoax
RCoax
Even wireless…
IO-Device
Client
Mobile Panel
Failsafe and available,
just like hard-wired!
Paolo Ferrari
Università di Brescia – Centro di competenza PROFIBUS e PROFINET – CSMT Gestione Scarl – Brescia – [email protected]
PROFINET in Process Automation
28
ERP
MES
Ethernet
backbone
Agenda
Uniform
structures
Plant wide data exchange
between Field, DCS and IT level
DCS
Performance
Integration of various
fieldbusses via proxies
Integration
Innovations
Enhancement
PROFIBUS DP
1
2
3
PROFIBUS PA
4
PROFINET
5
6
7
8
…
16
1
2
3
2
HART
5
6
Paolo Ferrari
1
3
4
7
8
…
4
16
FF H1
5
PROFINET PROXY
16
6
…
7
8
Università di Brescia – Centro di competenza PROFIBUS e PROFINET – CSMT Gestione Scarl – Brescia – [email protected]
copyright 2013 - CSMT Gestione Scarl Centro di competenza PROFIBUS
PROFINET - Brescia - 030 6595111 [email protected]
14
Paolo Ferrari - Università di Brescia
Key Functions for Process Automation
29
Fieldbus integration
Configuration in Run (CiR)
DCS
Agenda
DCS
Uniform
structures
DeviceNet
Performance
PROFIBUS DP
Remote I/O
Integration
PROFIBUS PA
Proxy
PROFINET
Innovations
HART
Enhancement
FF H1
Time sync / time stamping
Scalable Redundancy
Redundant Controller
System Master Clock
(GPS, DCF77, …)
Controller 1
Controller 2
Backup
Primary
Controller 3
Backup
Clock Master
Redundant Network
Proxy
Device
Paolo Ferrari
Device with
redundant
connectivity
Device
Device with
singular
connectivity
Università di Brescia – Centro di competenza PROFIBUS e PROFINET – CSMT Gestione Scarl – Brescia – [email protected]
PROFINET Technology
... for device manufactures
Agenda
Uniform
structures
Performance
Integration
Innovations
Support in all phases of the
development
Different implementation
possibilities
Quality by certification
Enhancement
... for operators
Training
Support
Worldwide
easy to implement
Paolo Ferrari
Università di Brescia – Centro di competenza PROFIBUS e PROFINET – CSMT Gestione Scarl – Brescia – [email protected]
copyright 2013 - CSMT Gestione Scarl Centro di competenza PROFIBUS
PROFINET - Brescia - 030 6595111 [email protected]
15
Paolo Ferrari - Università di Brescia
Conformance Classes – Motivation
Agenda
Uniform
structures
Performance
Integration
Innovations
Enhancement
The classification into conformance classes
allows:
Easy choice of components with required
properties by the end user/system integrator
Secured functional scope in the device class
Basis for certification
There are three Conformance Classes defined
Class A
Class B
Class C
Paolo Ferrari
Università di Brescia – Centro di competenza PROFIBUS e PROFINET – CSMT Gestione Scarl – Brescia – [email protected]
Conformance Classes – Grading
Agenda
Uniform
structures
Performance
Integration
 Class C:
Highest deterministic data transfer
Certified devices and network components
Topmost performance
 Class B:
Innovations
Certified devices and network components
Enhancement
Topology determination and upload
Comfortable Diagnostics, redundancy
 Class A:
Standard Ethernet Network components
Certified Devices and Controller
Application Class:
non isochronous
non isochronous
Communication Class:
TCP/IP, RT
TCP/IP, RT
Non iso. + isochronous
TCP/IP, RT, IRT
Redundancy:
RedClass 1
RedClass 1
RedClass 1, 2, 3
optional
mandatory
mandatory
RedClass 2
optional
Paolo Ferrari
Università di Brescia – Centro di competenza PROFIBUS e PROFINET – CSMT Gestione Scarl – Brescia – [email protected]
copyright 2013 - CSMT Gestione Scarl Centro di competenza PROFIBUS
PROFINET - Brescia - 030 6595111 [email protected]
16
Paolo Ferrari - Università di Brescia
PROFINET Technology
Agenda
Uniform
structures
Performance
Protocols
Profiles
Functions
Defined way to
transfer data within a
network
A Profile is a special
and optional add-on,
tunneling data by using
the standard protocol
A function is an
optional configurable
change of the device
behavior
TCP (Transmission Control Protocol)
PROFIenergy
Fast Start Up (FSU)
UDP (User Datagram Protocol)
PROFIsafe
Ident. & Maint. (I&M)
Integration
Innovations
Enhancement
DHCP (Dynamic host config. Protocol)
SNMP (simple network mgmt protocol)
LLDP (Link Layer Discovery Protocol)
MRP (Media Redundancy Protocol)
…
The PROFINET Technology has a core functionality.
Additionally there are optional expandable protocols, profiles or
functions (modular communication technology)
Paolo Ferrari
Università di Brescia – Centro di competenza PROFIBUS e PROFINET – CSMT Gestione Scarl – Brescia – [email protected]
33
Implementation
Agenda
Uniform
structures
Performance
Integration
Innovations
FPGA
Standard Microcontroller
Application SW
Operating
system
(e.g. eCos)
Microcontroller with
„Ethernet on Chip“
PN stack
TCP/IP
IO-Data
(RT/ IRT)
FPGA – Hardware
RAM
FLASH
Enhancement
Modules and Boards
Module specific
interface
ASIC and Development Kits
Easy
setup
Firmware
design
Hardware
design
Modules
Driver SW from module manufacturer
Paolo Ferrari
Università di Brescia – Centro di competenza PROFIBUS e PROFINET – CSMT Gestione Scarl – Brescia – [email protected]
copyright 2013 - CSMT Gestione Scarl Centro di competenza PROFIBUS
PROFINET - Brescia - 030 6595111 [email protected]
17
Paolo Ferrari - Università di Brescia
Properties of the different implementation
Agenda
FPGA
Standard Microcontroller
Uniform
structures
Flexible setup of functionality
Performance
CPU integration
Integration
Ethernet hardware switch
Innovations
Easy updates during
Enhancement
development phase
MII and/or PHY on Chip
No integrated hardware switch
Software switch solution possible
Only one Ethernet port on Chip
Modules and Boards
Paolo Ferrari
Cost effective
ASIC and Development Kits
Short development cycles
Support of applications with
Easier device certification
high-performance
with pre-certified modules
Integrated hardware switch
High degree of flexibility
Support of all Conformance Classes
Low development risk
PROFINET functionality in hardware
Università di Brescia – Centro di competenza PROFIBUS e PROFINET – CSMT Gestione Scarl – Brescia – [email protected]
Support of Conformance Classes
Agenda
Uniform
structures
Performance
&
Functionalities
Conformance
Class A
Performance
Conformance
Class B
Conformance
Class C*
Integration
Innovations
FPGA
Enhancement
Standard
Microcontroller
Modules
ASIC/ Dev. Kits
(Own Device Development)
*CC-C: Synchronization with IRT requires special HW support
(e.g. ERTEC 200, ERTEC 400, TPS-1 and netX)
Paolo Ferrari
Università di Brescia – Centro di competenza PROFIBUS e PROFINET – CSMT Gestione Scarl – Brescia – [email protected]
copyright 2013 - CSMT Gestione Scarl Centro di competenza PROFIBUS
PROFINET - Brescia - 030 6595111 [email protected]
18
Paolo Ferrari - Università di Brescia
Established Certification Procedure
Agenda
Uniform
structures
Performance
Integration
Innovations
Enhancement
AnfData
ComDeC
Certification is
mandatory
for PROFINET
PIC
Paolo Ferrari
Certification according to proven
system by accredited test
laboratories
Certification as a prerequisite
for market introduction of
PROFINET products
Complete testing scenario with
uniform testing range and uniform
testing system
Test for compliance with
itm
specification
Test for interoperability with
other PROFINET devices
Phoenix Testlab
Università di Brescia – Centro di competenza PROFIBUS e PROFINET – CSMT Gestione Scarl – Brescia – [email protected]
PROFINET trainings programm
Agenda
Uniform
structures
Performance
Integration
Goal: To establish a worldwide standardized
training program for:
Certified PROFINET Engineer
Certified PROFINET Installer
Certified PROFIsafe Designer
Innovations
Enhancement
Stipulations:
Uniform learning target
Required learning aids
Standardized examination catalogue
Guidelines for Training Centers
Accreditation procedure for the Training Centers
Paolo Ferrari
Università di Brescia – Centro di competenza PROFIBUS e PROFINET – CSMT Gestione Scarl – Brescia – [email protected]
copyright 2013 - CSMT Gestione Scarl Centro di competenza PROFIBUS
PROFINET - Brescia - 030 6595111 [email protected]
19
Paolo Ferrari - Università di Brescia
More informations
39
Internet
Agenda
PI: www.profinet.com
PNI: www.profi-bus.it
Uniform
structures
Performance
Integration
Innovations
Enhancement
Support
Local PROFINET Competence Center
Paolo Ferrari
Università di Brescia – Centro di competenza PROFIBUS e PROFINET – CSMT Gestione Scarl – Brescia – [email protected]
PROFINET
offers …
… new,
innovative
applications
copyright 2013 - CSMT Gestione Scarl Centro di competenza PROFIBUS
PROFINET - Brescia - 030 6595111 [email protected]
With wireless
automation
20
Paolo Ferrari - Università di Brescia
Does this sound familiar?
41
Your constraints…
Agenda
Uniform
structures
Expensive slip rings or slip
conductors
Integration
Low flexibility
& limited space
Innovations
High maintenance costs
Performance
Enhancement
Your needs…
An easy networking
solution even for hard-toreach places
More space & greater
flexibility
Less maintenance costs
Paolo Ferrari
Università di Brescia – Centro di competenza PROFIBUS e PROFINET – CSMT Gestione Scarl – Brescia – [email protected]
Spring the boundaries, increase flexibility!
42
You also want to …
Agenda
Uniform
structures
Increase availability and
boost productivity
Performance
Integrate mobile clients
Integration
Guarantee easy
expandability
Innovations
Enhancement
But need to have ...
Standardized wireless
technology
No restrictions compared
to normal cabling
(safety, security)
The answer is: Industrial Wireless LAN with PROFINET
Paolo Ferrari
Università di Brescia – Centro di competenza PROFIBUS e PROFINET – CSMT Gestione Scarl – Brescia – [email protected]
copyright 2013 - CSMT Gestione Scarl Centro di competenza PROFIBUS
PROFINET - Brescia - 030 6595111 [email protected]
21
Paolo Ferrari - Università di Brescia
Our responses to your needs
43
PROFINET via WLAN with …
Agenda
Uniform
structures
Standardized technology
Performance
Easy engineering
(planning, set-up, operation, documentation)
Integration
Network security
Innovations
Failsafe communications
(“Safety Integrated“)
Enhancement
SCALANCE W
Mobile HMI
…as reliable, rugged, safe and secure as
hard-wired systems!
Paolo Ferrari
Università di Brescia – Centro di competenza PROFIBUS e PROFINET – CSMT Gestione Scarl – Brescia – [email protected]
Standardized technology
44
PROFINET based on standard Ethernet
Agenda
Uniform
structures
Performance
Wireless communications in compliance
with IEEE standard possible
SCALANCE W
Industrial WLAN (IEEE 802.11)
cyclic and acyclic data transmission
Integration
Innovations
Enhancement
Supervision of wireless connection
Redundant wireless operation over
2 separate wave bands for raised availability
PROFIsafe over WLAN
Bluetooth (IEEE 802.15.2)
Frequency hopping
Coexistence with WLAN
Fast commissioning
Easy diagnostics
Using established standards for innovative applications
Paolo Ferrari
Università di Brescia – Centro di competenza PROFIBUS e PROFINET – CSMT Gestione Scarl – Brescia – [email protected]
copyright 2013 - CSMT Gestione Scarl Centro di competenza PROFIBUS
PROFINET - Brescia - 030 6595111 [email protected]
22
Paolo Ferrari - Università di Brescia
Wireless automation with PROFINET –
Excellence in Operation
Agenda
45
Plaster production
Machine tools
Coil transport
Transshipment
Staircase production
Warehouse logistics
Brick production
Warehousing
Cement industry
Uniform
structures
Performance
Integration
Innovations
Enhancement
Paolo Ferrari
Università di Brescia – Centro di competenza PROFIBUS e PROFINET – CSMT Gestione Scarl – Brescia – [email protected]
Wireless automation with PROFINET –
Excellence in Operation
Agenda
46
Cement transport
High-bay warehouse
Transport & logistics
Body shop
Mobile fastening
controller
Overhead monorail
conveyor
Gantry robot system
Water treatment
Air freight
Uniform
structures
Performance
Integration
Innovations
Enhancement
Paolo Ferrari
Università di Brescia – Centro di competenza PROFIBUS e PROFINET – CSMT Gestione Scarl – Brescia – [email protected]
copyright 2013 - CSMT Gestione Scarl Centro di competenza PROFIBUS
PROFINET - Brescia - 030 6595111 [email protected]
23
Paolo Ferrari - Università di Brescia
PROFINET wireless enables…
47
…Higher productivity based on
Agenda
Uniform
structures
Increased plant availability compared to
mechanical solutions (e.g. trailing cables)
Performance
Integration
…Lower costs thanks to
Innovations
Less maintenance & installation work
Enhancement
Use of standard components
even for failsafe communications
…Greater flexibility and mobility
Communications from any location
Easy expandability and modification
Independence from mechanical bounds
Summary
Paolo Ferrari
…greater flexibility and mobility
Università di Brescia – Centro di competenza PROFIBUS e PROFINET – CSMT Gestione Scarl – Brescia – [email protected]
copyright 2013 - CSMT Gestione Scarl Centro di competenza PROFIBUS
PROFINET - Brescia - 030 6595111 [email protected]
24