B-1
STANDARD BOLT
TIGHTENING TORQUE
Page
STANDARD BOLT TIGHTENING TORQUE
B-2
-
B-2
STANDARD BOLT TIGHTENING TORQUE
STANDARD BOLT TIGHTENING TORQUE
HOW TO DETERMINE BOlT STRENGTH
Mark
Hexagon
head bolt
Bolt
Class
4-
~headNO.5-
~
o
4T
Mark
Stud bolt
5T
6-
6T
7-
7T
No mark
4T
ONomark
4T
Class
No mark
I
4T
Hexgon
flange bolt
w/washer
hexagon bolt
6T
Hexagon
head bolt
Hexagon
flange bolt
w/washer
0
5T
Welded bolt
OTWO
~
~rotruding
6T
lines
hexagon bolt
Hexagon
head bolt
Two
protruding
lines
4T
0
Three
protruding
lines
7T
STANDARD BOLT TIGHTENING TORQUE
B-3
SPECIFIED TORQUE FOR STANDARD BOLTS
Tightening torque
Class
4T
5T
6T
7T
Diameter
mm
Piteh
mm
Hexagon head bolt
kg-em
55
ft-Ib
N·m
5.4
60
ft-Ib
N·m
6
1
8
1.25
130
9
13
145
10
14
10
1.25
260
19
25
290
21
28
12
1.25
480
35
47
540
39
53
14
1.5
760
55
75
850
61
83
16
1.5
1,150
83
113
--
56 in.-Ib
6.4
--
65
48 in.-Ib
Hexagon flange bolt
kg-em
52 in.-Ib
6
1
8
1.25
160
12
16
--
10
1.25
330
24
32
--
12
1.25
600
43
59
--
14
1.5
930
67
91
--
16
1.5
1,400
101
137
--
6
1
8
1.25
195
10
1.25
12
1.25
14
1.5
80
69 in.-Ib
5.9
7.8
90
14
19
215
16
21
400
29
39
440
32
43
730
53
72
810
59
79
1,250
90
123
--
78 in.-Ib
8.8
6
1
110
8
11
120
9
12
8
1.25
260
19
25
290
21
28
10
1.25
530
38
52
590
43
58
12
1.25
970
70
95
1,050
76
103
14
1.5
1,500
108
147
1,700
123
167
16
1.5
2,300
166
226
--
C-1
SST AND SSM
Page
SST (SPECIAL SERVICE TOOLS) . . . . . . . . . . . . . ..
C-2
SSM (SPECIAL SERVICE MATERIALS)
C-g
-
SST AND SSM
C-2
SST (SPECIAL SERVICE TOOLS)
!~
Section
•
Illustration
ce=5J
partNam~
Part No. •
09201-31010
(ValVe Stem Oil Seal)
Replacer
09201-&0011
(ValVe Stem Guide )
Remover & Replacer
09202-43013
(ValVe SPring)
Compressor
~
~
~
~
09213-27010
Puller
~
~
(Timing Gear Remover)
09218·56030
~
09222-30010
09223-41020
cnnec,;ngROd )
Bushing Remover
~g
~
( Crankshaft Rear )
Oil Seal Replacer I
I
-
.
a::
(water Pump overhaUl)
. Tool Set
09238-47012
(water Pump Bearing)
Remover & Replacer
09240-00014
(Carburetor AdjUsting)
Gauge Set
-
a:: a:: 0
a:l en a:l 3:
I
-
•
I
I-
•
•
•
.1
(Oil Filter Wrench)
09236-00101
0 ....
~
•
I
~
~ ~
U.
•
I
I
•
i
1
I
•
I
~
C
~
•••
•
•
Front)
0.1 Seal Replacer
~~~~
c::> _
<P
en u u
~
•
09223-50010 (C~ankShaft
09228-44010
eL
« .... a::
I- ]: ..J l- I- LL
;:) ;:)
( Cylinder Liner
)
Remover & Replacer
& Replacer
~
~
~
-
(Gear Remover)
09213-31021 ( Crankshaft PUlley)
09213-3&020
~ (.J
w w u. u.
i
• •
I
•
•
SST AND SSM
C-3
SST (SPECIAL SERVICE TOOLS) (Cont'd)
Section
•
Illustration
~
~
..
~
~
e-e-"
"ai
•
partNam~
di;;;;;·_··,£l~
I/ '1jI/D
l1l111 II
~
(Air Pump Tester)
09268-41045
(Injection Measuring )
Tool Set
09268-45011
(EFI Fuel Pressure Gauge)
092
( Injection Camshaft )
85-7&010 Bearing Cone Replacer
09286-46011 ( Inje~tion Pump
-~
09301-20020
Ced.~
09302-30031
~
09303-35011
--~m
y
)
Spline Shaft puller
GJ1
-3
_...-
(J]rf?)
~
~
(Clutch Guide Tooll
( Clutch D;aph..gm ;
Spring Hight
No.3 Gauge
( Input Shaft Front)
Bearing Puller
09304-30012 (Inpu~
Shaft Front)
Bearing Replacer
09305-20012
(.)
w w
-
:;:) :;:)
LL LL ..J
t;
% ..J l- I- LL
(.) :E <C I-
(.)
a:
<C <C
CL LL
a:
a: a:
al
en
0
al ~
•
09258-14010
~~ ·0·.. •
~~.
~
Part No.
:E
(Gear Shift lever)
Remover
09307-12010 (Exte~sion
HOUSing)
Bushing Replacer
09307-30010
(Exten.sion HOUSing)
Bushing Replacer
09308-00010
(Oil Seal Puller)
•
•
••
••
•
•
•
•
•
•
•
•
• •• • • •
SST AND SSM
C-4
SST (SPECIAL SERVICE TOOLS) (Cont'd)
~
Section
Illustration
•
Part No.
~-:m
09308-10010
~
"c"
.'1Cb
,~
~
~
~
~
09313-30021
(Detent Ball PlUg)
Socket
~
(,J
)
Transfer Bearing
Replacer
(TranSmission Oil)
Plug
09325-20010
(TranSmission Oil)
Plug
•
09330-00020 (COm~anion
Flange)
Holding Tool
~lO:-t£}::::::::mD 09333-00012
~ -~:::= lJII0
~~.,.,- ~
3""lflI
09350-20013
~
09504-00011
~
)
Bearing Remover
& Replacer
( Clutch DiaPhragm)
Spring Aligner
(TOYOTA Automat;C)
Transmission Tool
Set
( Differential Side Bearing)
Adjusting Nut Wrench
« a: a:
a: «
~ u. a: a3 CI)
0
CQ
~
•
•
• •
•
••••
•• •
•
c,ansmiSSion & )
( Univo<S81 Joint
u..
•
•
Bearing Remover
& Replacer
09325-12010
09332-25010
~
«
•
• •
(Clutch
Re~se )
Bearing Remover
(ClutCh Release
~
...J
•
& Replacer
09311HiOO10
Co)
)
( Transmission Gear )
Remover & Replacer
09315-00021
J:
••
09312-20011
09315-00010
~
CI)
(Oil Seal Puller)
Beanng Replacer
@)J3
Q)
~ ~
@ S@
~~~
partNam~
09310-35010 (cou~tershaft
~
~oe
@~
•
-
:::> :::>
~ (,J
w w u.. u.. ...J
•
•
-
•
SST AND SSM
C-5
SST (SPECIAL SERVICE TOOLS) (Cont'd)
Section
•
Illustration
~
~
~
~
'0
°0
09506-30011
09506-35010
~
.__
00
~
~ §
~
~
t .. • • ..
~v'~~~
~
(j)
~
~
~
~:
e
e9
@
(Q;!fe.en,;., Ddve
J:
~
(,)
(,)
....:!: ....<{ u.....
~
~
(Rear Axle Shaft)
Puller
09527-10010
(Rear.Axle Shaft )
Bearing Remover
09527-20011
(Rear.Axle Shaft )
Beanng Remover
09554-30011
(Differential Oil)
Seal Replacer
09556-30010
(Drive Pinion Front)
Beanng Remover
09557-22022
(Companion Flange )
Remover & Replacer
09606-60020 (s,eeringKnUCkle
•
•
•
•
i
•
•
• •
•
•
•
oS
eli"
ei:'
co;;::)
~
09608-30011
i
Adjusting Nut
Wrench
('mnt Hub & DriVe)
~
ail
)
Bearing Cup Remover
eront Wheel )
Pinion Bearing
,Tool Set
( Front Hub & DriVe)
Pinion Bearing
Tool Set
a: a:
a: m (/) 0m 3:
<{ <{
U.
•
)
09521-25011
09608·20011
a:
Q.
•
Pinion Rear Bearing
Replacer
,
@!l
E¥il
(/)
Pinion Bearing
Cone Replacer
(Rear Wheel Bearing)
Replacer
l!9
~
....
Knuckle
)
Bearing Cup Replacer
g
liB
~
( DI!f.,entl.1 DriVe)
09515-30010
09607-60020
@
partNam~
:::> :::>
U. LL
09605-60010 (Stee~ing
~
0
Part No. •
-
:!: (,)
w w
•
•• •
SST AND SSM
e-6
SST (SPECIAL SERVICE TOOLS) (Cont'd)
I~
Section
•
Illustration
Part No. •
~.@C) e
09608-35013
eel' ~
tfES ~~@~~
eo:eel' ~~Q · 1
~
~
~
oR5f~
L~
~
~
~~:~
(I)
~---
+*,,,-
G.2$;;-
09610-55012
(Pitman Arm Puller)
09611-12010
(Tie Rod End Puller)
~-~
U.
..J
....
en
J:
(.)
!
I
1
09611-22012
09612-22011
•
1_
2 30012
II
(Tie Rod End Puller)
( TIlt Handle Bearrng )
Replacer
( Steering Worm )
Bearing Puller
09612-65013 (Stee~ing
Worm )
Beanng Puller
09617-30040
c.ee,;ng Wonn
)
Bearing Adjusting
Socket
c.
ering Wo,",
)
corm aearing
)
Bearing Adjusting
Screw Wrench
Adjusting Screw
Lock Nut Wrench
(Front Axle & DriVe)
Shaft Bearing
Replacer
I
09620-30010
(Steering Gear BOX)
Replacer Set
09628-62011
(Ball Joint Puller)
..J
(.)
.... .... LL a: « « a:co a:
U. a::
en
~ « teL.
•
i
@:.2~ 09618-60010
~e
::> ::>
Pinion Bearing
Tool Set
(Steering Wheel)
Puller
-=# 09616-22010
~ee
~
CJ
( Axle Hub & D,lve )
09609-20011
09616-00010
~
partNam~
-
~
w w u.
•• •
•
•
•
• •
•
•
•
• •
•
•
•
•
•
• •
-
0
co 3:
SST AND SSM
C-7
SST (SPECIAL SERVICE TOOLS) (Cont'd)
Section
•
Illustration
~e;e
.~Q..:e
Part No. •
~?'o
~
0
09631-60010
~~
i)
@®;~
.. "
~
~~
..
~
09636-20010
/
.~...
",
--
......... '
•
•
•
•
Shoe Retum )
Spring Tool
09709-29017
(LSPV Gauge Set)
•
( Suspension
)
Bushing Tool Set
•
•
•
09717-20010 (Bra~e
Shoe Retum)
Spring Remover
09726-35010
(l)
.
•
•
09703-30010 (Bra~e
(Bra~eShoeRetum)
~-
~ ~
0- LL
(upper Ball Joint
)
Dust Cover Replacer
09718-20010
~
a:
0
CI) en 3:
a: en a:
a:
•
KnuCkle)
Centenng Gauge
~ . . %f@
c:J
u
Housing Bearing
Replacer
(Sh~eHol~Down)
Spring Dnver
~
-I ~ ~ LL
:E ~ ~
(paws, S.ss';ng Gsa')
09718-00010
o;;J
::I:
U
Hose Nut 14 x 1 7
Wrench
~
, tfc.....PW"1
~
CI)
Cows, S...,;ng )
~~~~e;,l}:le
~~~ 09710-30020
-
;::) ;::)
LL LL -I
09634-60013 (Steeri~g
~
€D
-
( Power Steering Gear )
Housing Overhaul
Tool Set
09630-00011
09631-22020
partNam~
:E u
w w
09737-00010
-
09751-36011
Spring Replacer
cmntLows, Ann )
Bushing Remover
& Replacer
(Brake Booster
)
Push Rod Gauge
( Brake Tube Union
)
Nut 10 x 12 Wrench
••
I
I
I
•
•
• •
I
SST AND SSM
C-B
SST (SPECIAL SERVICE TOOLS) (Cont'd)
Section
Illustration
•
Part No. •
09812-80010
partNam~
09820-00020
(Alternator Bearing Puller)
09820-63010
(Alternator Pulley
)
Set Nut Wrench Set
)
Wiring Harness
09842.30020
(Wiring "e" EFI )
Inspection
09842-30050
I Wiring :'A" EFI )
, Inspection
098&8-11011
(Carburetor Drive)
Set
09921-00010
(SpringTens;onTooli
~~N~~~~~'~";;~ 09922__10
09923-00010
~u
~
-
:::::> :::::>
LL LL -oJ
....
CI)
J: -oJ
(,J
(,J
.... ....
LL
:IE <{ ....
a::
a:: a:: 0
a:: m CI) m 3:
<{ <{
CL LL
•
Door Hinge Set )
( Bolt Wrench Set
09842-14010 (ldl~.AdjUsting
~
:IE (,J
w w
(Wrench 5 x 12)
(Hexagon Wrench)
09950-00020
(Bearing Remover)
09992-00093
Oil Pressure Gauge )
( Set
•
•
•
•
•
•
•••
•
•
• • •
• • ••
•
SST AND SSM
C-9
SSM (SPECIAL SERVICE MATERIALS)
Part Name
Part No.
Sec.
Seal packing No. 102
08826-00080
EM
Engine oil pan
Anaerobic adhesive
08833-00070
SR
Upper bracket bolt
Windshield glass adhesive set No. 15
08850-00070
BO
Windshield glass [0 - 15°C] ]
BO
Windshield glass [15 - 35°C]
BO
Windshield glass [35 - 45°C]
BO
Windshield glass
Windshield glass adhesive set No. 35
I
Windshield glass adhesive set No. 45
08850-00080
08850-00090
Dam kit
04562-30030
I
I
I
I
I
Use etc.
Glass sealer
08705-00010
BO
Windshield glass
Butyl tape set
08850-00065
BO
Quarter window glass
Glass sealer
68177-89101
80
Quarter window glass
0-1
AUTOMATIC TRANSMISSION
HYDRAULIC CIRCUIT
o
N
A43D HYDRAULIC CIRCUIT
A43D lip" RANGE CIRCUIT
Co Applo.d
B) 10uler! Apploed
B) Unner! Apploed
low Coast
Reverse Brlke
Sequence
Modulator
Valve
Valve
Throttle
Valve
CUI Back
V.lve
2·3 ShIft I Valve
•
•
LinePressure
CD
Detent Regulator Pressure
@ Low Coast
-I
gJ
~
<D
Modulator Pressure
•
Throttle Pressure
D
Torq~e
Converter Pressure &
Lubrication
A43D liN" RANGE CIRCUIT
Co Applied
~lowCoast
~ Modulator Valve
ThrOllle
Va!ve
0·2 Down
Cut Back
Val .... e
Timing Valve
Intermediate
ShIft Valve
2·3 Sh,fl Valve
To 0" Cooler
•
Line Pressure
•
Detent Regulator Pressure
•o
-i
m
o
13
o
Throttle Pressure
Torque Converter Pressure & lubricatIOn
c
W
o
~
A430 110" RANGE
FIRST GEAR CIRCUIT
Lo Applied
C I Applied
Afd'H8'Ht
Sequence
Valve
~LowcOalt
MOdulator Valve
Throttle
Valve
2-3 ShIft Valve
~~I'
~ ~"."'
~ ,.:::
)
~1. ' .' . . ...J '. SL:::r:T=
}="" .. ,-dl
r
Accumulator
•
_J:__d
••
LinePressure
, . Detent Regulator Pressure
•
Governor Pressure
Governor Modulator Pressure
~
~
o
~I
Throttle Pressure
Cut Back Pressure
Torque Converter Pressure &
LubricatIon
A43D liD" RANGE
SECOND GEAR CIRCUIT
Co ApPlied
C 1 Applied
8 2 Applied
Throttle
Valve
Cut Back
Valve
0-2 Down
Timing Valve
IntermedIate
Shift V.lve
2·3 Shih V.lve
~Oetenl
~egulator
Valve
C,
Accumulator
•
LIne Preisure
•
Throttle Pressure
•
Detent Regulator Pressure
•
Cut Back Pressure
•
Governor Pressure
D
Torq~e ~onverter
Pressure &
Lubrication
Governor Modulator Pressure
;;j
o
§
c
&1
o
a,
A43D "0" RANGE
THIRD GEAR CIRCUIT
Co Appl"d
C 1 Applied
C2 Apphtd
IOuter PI~ton Applied)
B) Apploed
Low Coasr
Throttle
CuI Bake
Valve
Valve
Sh,ft Valve
Reverse Brake
Sequence
Valve
0-2 Down
Primary
Regulator
Valve
Timing Valve
Intermediate
Shlf,Valve
Governor Modulator
Valve
~ Reverse Clutch
~ Sequence Valve
IntermedIate
~ Modulator Valve
1-2 Shih Valve
2-3 ShIft Valve
~~Detent
~Aegulalor
Valve
To 011 Coorer
8 2 Accumulator
CI
Accumulator
•
Line Pressure
•
Detent Regulator Pressure
•
Governor Pressure
Governor Modulator Pressure
~
o
§
•
Throttle Pressure
Cut Back Pressure
o
Torq~e ~onverter
LubricatIon
Pressure &
A43D "0" RANG E
00 GEAR CIRCUIT
8 0 Applied
c.
ApPlied
Reverse"Srake
Sequence Valve
~Detenl
~ Regulator
Valve
•
Throttle Pressure
Detent Regulator Pressure
•
Cut Back Pressure
•
Governor Pressure
o
Torque Converter Pressure &
Lubrication
1.11
Governor Modulator Pressure
•
Line Pressure
•
-I
m
a
2
~
9
.....
o
I
00
A43D "0" RANGE
KICK DOWN (00
Co ApplIed
~
3) CIRCUIT
C 1 ApplIed
C 2 ApplIed
IOuter PIston Applted)
8 2 Applied
Throtlle
Valve
Cui Back
Valve
2·3 Sh,l, V.lve
C,
Accurr.ul3tor
•
Line Pressure
, . Detent Regulator Pressure
. , Governor Pressure
Governor Modulator Pressure
--l
m
~
•
Throttle Pressure
•
Cut Back Pressure
o
~onverler Pressure &
Torque
LubricatIOn
Co Applied
C 1 Appl!ed
c~
Applied
~ (Guier Piston Applied)
A43D "0" RANGE
THIRD GEAR CIRCUIT
(00 Main S!W OFF)
82 Applied
Rt.'t<W' B'-i.~
Sequence
Throttle
Cut Back
Valve
Valve
Low Coast
Shift Valve
Valve
0·2 Down
Timing Valve
Intermediate
Shift Valve
~ReverseClutch
Sequence Valve
Intermeulate
~ ModulalOf Valve
2·) Shih Valve
c
-1
§
a>
~D.I.nl
~ Regulator
Valve
To Oil Coole r
•
LinePressure
•
Throttle Pressure
•
Detent Regulator Pressure
•
Cut Back Pressure
D
Torq~e ~onverter
•
Governor Pressure
DB
Governor Modulator Pressure
Pressure &
Lubrication
o
cD
..9
o
A43D "L" RANGE CIRCUIT
Co AppliN.!
C I Applied
8 J ApPlied
llnner P,ston Applled)
(Outer Piston Applledl
0·2 Down
TimIng Valve
IntermedIate
Shih Valve
2·3 Sholt Valve
•
LIne Pressure
, . (1)
-i
m
o
§
Delent Regulator Pressure
.
(1)
•
Governor Pressure
I!8J
Governor Modulator Pressure
Intermediate Modulator Pressure
WLow Coast Modulator Pressure
•
Throttle Pressure
•
Cut Back Pressure
o
TorQ~e ~onverter Pressure &
Lubrication
A43D "2" RANG E
SECOND GEAR CIRCUIT
Co ApplIed
C 1 Applied
Reverse Brake
~
Low Coast
Modulator Valve
Sequence
Val ...e
Throttle
Cut Back
Val ....e
Val ....e
0·2 Down
Timing Valve
Intermediate
Shift Val.... e
~ ReverseClutch
~ Sequence Valve
~
IntermedIate
Modulalo, Valve
2·3 Shift Valve
\.1.;
~
'"
Detent
Regulalor
Valve
•
•
LIne Pressure
Throttle Pressure
CD Detent Regulator pressure. CUl Back Pressure
@ Intermediate Modulator
Pressure
•
•
Governor Pressure
0
Torque Converter Pressure &
Lubrication
Governor Modulator Pressure
~
9
~
( Xl
~
..,..
9...
N
A43D IIR" RANGE CIRCUIT
Co Applied
C1 Appl,ed
llnner PIston Applied'
(Outer PIS Ion ApplledJ
B J Applied
(Inner Piston Applied)
IOuter PIston Applledl
Throt11e
Val ....e
2-3 Sh,f, V.lve
•
•
LmePressure
'I> Detent Regulator Pressure
~ Low Coast Modulator Pressure
•
Throttle Pressure
o
lubrIcation
Torq~e ~onverter Pressure &
E-1
ELECTRICAL WIRING
DIAGRAMS
..
SYSTEM INDEX
TOYOTA TRUCK AND 4 RUNNER (GASOLINE)
SYSTEMS
Air Conditioner, Cooler
and Heater
LOCATION
~
1985 Model (Page 1 to Page 4)
SYSTEMS
2-1
Radio and Tape Player
4-7
Rear Air Conditioner
~
3-1
Rear Window Defogger
~
1-5
Rear Wiper and Washer
~
4-6
Starting
~
4-6
Combination Meter
~
Cru ise Control
Auto Antenna
Back-up Lights
Charging
Cigarette Lighter
Clock
EFI
Emission Control
Front Wiper and Washer
Headlights
Horn
Ignition
~
l~
4-7
~
2-3
~
3-4
2-6
1-1
Stop Lights
t:-
3-8
2-7
Taillights and Illumination
~
4-1
~
3-7
Turn Signal and Hazard
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1-3
Unlock and
Seat Belt Warning
~
1-7
Winch
~
3-5
Work Light
0Jap
4-3
~
3-3
~
1-2
4-4
Overdrive
I[OOJJ
3-6
Power Source
~
1-1
I~
2-4
Power Windows
~
~
~
Interior Lights
LOCATION
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3-2
3-1
3-4
~4-1
TOYOTA TRUCK AND 4 RUNNER (GASOLINE) ELECTRICAL WIRING DIAGRAM-1985 Model (Page 1 to Page 4)
~
4
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2
1
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