INSTRUCTION MANUAL Code 201P.B FEEDBACK VOLTAGE REGULATORS CONFORMITY EMC Motori, azionamenti, accessori e servizi per l'automazione Via Ugo Foscolo, 20 - CALDOGNO - VICENZA - ITALIA Tel.: 0444 - 905566 Fax: 0444 - 905593 Internet Address: REV. 0 - Data 04/12/06 (4 linee r.a.) E-mail: [email protected] www.rowan.it INDEX FEEDBACK VOLTAGE REGULATOR Technical characteristics Power table General wiring diagram Function descriptions: trimmers - led's - microswitches Terminalblock connections WIRING DIAGRAM FOR AC VOLTAGE STABILISER CURRENT CONTROL (TORQUE) OF A SINGLE PHASE ROWAN HIGH SLIP MOTOR Serigraphy of printed circuit board Block diagram of printed circuit board 3 3 3 4 4 5 6 7 8 Warning ! - ROWAN ELETTRONICA s.r.l. declines any responsibility for any inaccuracies contained in this manual, due to printing and/or transcription errors. ROWAN ELETTRONICA s.r.l. reserves the right to make any variations that it considers necessary for better functioning of the product, without prior notification. - Regarding the data and characteristics mentioned in the manual, a maximum tolerance of 10% has been allowed, if not otherwise indicated. - The product guarantee is considered ex-works and is valid 6 months from the date of leaving ROWAN ELETTRONICA s.r.l. - The electrical equipment could create dangerous situations for the safety of both personnel and objects; the user is responsible for the installation of the equipment and for the conformity of the installation with the regulations in force. - The diagrams contained in this manual are mere examples and should be perfected by the customer according to their specific needs. - The equipment must be installed only by qualified personnel, after having read and understood this manual. In case of doubt, the supplier should be contacted. ROWAN ELETTRONICA s.r.l. via Ugo Foscolo, 20 - 36030 CALDOGNO - VI - ITALIA Page 2 on 9 FEEDBACK VOLTAGE REGULATOR COD.201P.B The Code 201P.B series of circuit boards are SCR votage regulators that uses the phase partialisation technique. They have two feedback inputs that offer a combined control of VOLTAGE and CURRENT on the load connected to the output. TECHNICAL CHARACTERISTICS: - Single phase power supply 220 Vac ± 10 % 50-60 Hz for standard model code 201P.B/1. Single phase power supply 220/380 Vac (with cambiotensione) ± 10 % 50-60 Hz for models with higher powers Output voltage regulated from 0 to supply voltage. Voltage and current control error, maximum 2% referred to end scale Ambient air temperature limits -5°C to +40°C. Storage temperature -25°C to +70°C. Working relative humidity 5 to 95% (condensation free). Standard supply in open version with aluminium base; Protection rating IP 20 REFERENCE STANDARDS : > > Prodotto in combination with mains filter connected according to diagrams provided. General standard: CEI EN 60204-1. General standard related to electromagnetic compatibility : 89\336\EEC. Specific standards related to electromagnetic compatibility : for code 201P.B regolators used for line currents up to 4A: EN50081-1 and EN50082-2 . for code 201P.B regolators used for line currents over 4A: EN50081-2 and EN50082-2 . POWER TABLE C OD IC E 220 VAC 380 VAC C ORRENTE MASSIMA FUSE 1 = FUSIBILE RAPID O TIPO GL PESO KVA KVA A A kg 201P.B /1 1.2 / 5.5 10 0.55 201P.B /2 2 / 10 20 0.6 201P.B /2,5 6 12 27 50 1.4 201P.B /3 12 20 55 80 1.4 201P.B /4 15 25 65 80 4.1 201P.B /5 25 40 100 125 4.1 201P.B /6 40 70 185 200 4.1 GENERAL WIRING DIAGRAM ROWAN ELETTRONICA s.r.l. via Ugo Foscolo, 20 - 36030 CALDOGNO - VI - ITALIA Page 3 on 9 BUILT-IN TRIMMER FUNCTIONS: P1 = Pre-calibration of load voltage (active with open contact at terminals 11 - 12 and Micro S1 CLOSED). P2 = Pre-calibration ofload voltage (active with closed contact at terminals 11 - 12 and Micro S1 CLOSED). P3 = Maximum regulation range of load voltage. P4 = Internal regulation of load current (active by closing micro S4). P5 = Anti-oscilation feedback control on load voltage (clockwise turn dampens oscillations) P6 = Anti-oscillation feedback control on load current (clockwise turn dampens oscillations) P7 = Offset on input 2 dedicated to absorbed current detection by SHUNT/TA (only for authorised personnel). P8 = Trimmer adaption of 60mVdc signal by SHUNT on input 2 (only for authorised personnel). P9 = Maximum range of load current regulation. P10 = Minimum range of regulation of load voltage. P11 = Regulation of minimum or maximum LOAD output voltage threshold (min. 15 VAC). PRAMPA = Regulation of ACC/DEC ramp (min 50msec, max 6sec) LED SIGNALS: L1 L2 L3 L4 = = = = ON indicates PCB is powered. ON indicates load voltage on. ON indicates relay R0 tripped (minimum or maximum voltage threshold). ON indicates DRIVE ON. MICROSWITCH FUNCTIONS: 1 1 2 2 = = = = OPEN CLOSED OPEN CLOSED 3 = OPEN 3 = CHIUSO activates external regulation of load voltage by potentiometer wired to terminals 5-6-9 activates internal regulation of load voltage by trimmer P1 or P2 (selected externally). if signal on terminal 3 referred to load voltage is over 24V ( max 250V). if signal on terminal 3 referred to load voltage is under 24V. if signal on terminal 3 referred to load voltage is in direct current (Vdc). if signal on terminal 3 referred to load voltage is in alternating current (Vac). 4 = OPEN activates external regulation of battery/load current by potentiometer wired to terminals 7-8-9. 4 = CLOSED activates internal regulation of battery/load current by trimmer P4. 5 = OPEN sets PCB as closed ring feedback voltage regulator with voltage signal on terminal 3. 5 = CLOSED sets PCB as open ring voltage regulator. 6 - 7 - 8 - 9 = OPEN if signal on terminal 2 referred to direct current of load comes from a 60mV f.s shunt. 6 - 7 - 8 - 9 = CLOSED if signal on terminal 2 referred to alternating current of load comes from a current transformer (TA) type 4Vac\0.2A f.s. TERMINAL BLOCK CONNECTIONS: 13 - 14 = Power supply 220/380Vac 50-60Hz selected with voltagechange jumper; consult ROWAN technical office to select the mains filter required to limit the emissions conducted on the power supply line under 15 - 16 = Regulated output (from zero to supply voltage). 1-9 = COMMON NEGATIVE. 2 = Feedback current input for 60mV / TA 4Vac-0.2A SHUNT 3 = Feedback voltage input maximum 50V (micro 2 closed) and maximum 250V(micro 2 open). 4-9 = 0 - 4VDC output load maximum 10mA for external instrument (AMMETER). 12B - 9 = 0 - 4VDC output load maximum 10mA for external instrument (VOLTMETER). 5 - 6 (cursor) - 9 = 10k external potentiometer connection for manual load voltage regulation; if connected open micro S1. 7 - 8 (cursor) - 9 = 10k external potentiometer connection for manual load current regulation; if connected open micro S4. 10 - 11 = External drive consensus command (CLOSED = ON). 12A = External current set (see block chart). Nc - No - C = Internal relay R0 contacts (voltage threshold) (1A 24VAC/DC) ROWAN ELETTRONICA s.r.l. via Ugo Foscolo, 20 - 36030 CALDOGNO - VI - ITALIA Page 4 on 9 standards. WIRING DIAGRAM FOR AC VOLTAGE STABILIZER This wiring diagram is an example of how to use feedback input 3 to maintain a constant load voltage. In this case the feedback signal (Vmax 250Vac) is taken directly from the secondary winding of the transformer that is used to raise the voltage to recover mains voltage dips. For highter voltages, or for isolation purposes, use a voltage transformer with a low voltage secondary winding. NB. To use this application make sure that the load accepts a partialized waveform power source. - Close microswitches 1 - 3 - 4 - 6 - 7 - 8. - Adjust: > trimmers P1 - P2 - P4 fully clockwise > trimmer P3 to set the required load voltage . ROWAN ELETTRONICA s.r.l. via Ugo Foscolo, 20 - 36030 CALDOGNO - VI - ITALIA Page 5 on 9 CURRENT CONTROL (TORQUE) OF A SINGLE PHASE ROWAN AD HIGH SLIP MOTOR This diagram is an example of how to use feedback input 2 to limit the load current. In this case the load is a ROWAN high slip motor. This setup will control the motor torque at all speeds and use it as a static clutch. The current is controlled by a current transformer (TA) with an end scale of 4Vac\0.2A supplied by ROWAN. - Close microswitches 1 - 3 - 6 - 7 - 8 - 9. - Adjust: > trimmers P1 - P2 fully clockwise > trimmer P9 to set the maximum current regulation by potentiometer (maximum 80% of rated motor current). ROWAN ELETTRONICA s.r.l. via Ugo Foscolo, 20 - 36030 CALDOGNO - VI - ITALIA Page 6 on 9 SERIGRAPHY OF PRINTED CIRCUIT BOARD ROWAN ELETTRONICA s.r.l. via Ugo Foscolo, 20 - 36030 CALDOGNO - VI - ITALIA Page 7 on 9 BLOCK DIAGRAM ROWAN ELETTRONICA s.r.l. via Ugo Foscolo, 20 - 36030 CALDOGNO - VI - ITALIA Page 8 on 9 CONFORMITY EMC Motori, azionamenti, accessori e servizi per l'automazione Via Ugo Foscolo, 20 - CALDOGNO - VICENZA - ITALIA Tel.: 0444 - 905566 Fax: 0444 - 905593 Internet Address: (4 linee r.a.) E-mail: [email protected] www.rowan.it