ZAVOLI s.r.l.
Via Pitagora n° 400
47023 CESENA Fr. Case Castagnoli (FC) Italy
Tel. 0547/ 646409 – Telefax 0547 / 646411
Web site: www.zavoli.com E-mail: [email protected]
Installation Schema
FILE N°: Cod. DRE5-SET-LEN-BZB-086.00-E del 01/10/2013
FUEL:
MANUFACTURER:
MODEL:
ENGINE CODE:
INJECTION TYPE:
STANDARD-POLLUTION:
LPG
SEAT
LEON TSI
BZB
BOSCH MED 17.5.5
715/2007*692/2008 (E5)
1800
LITRE:
POTENZA: 118 Kw
2010
YEAR :
GENERAL INFORMATION
This fact sheet provides instructions and tips for installing a type Zavoli Alisei-Zeta on the car which
makes specific reference. Please refer all operations and procedures to be followed for proper
installation of the system, in terms of safety and proper functioning of the system, please refer to part 1
of the general manual.
MATERIAL UTILIZED
Code
111KINJ-4SiF/DIRECT
491052.02(v1)
41020030T/X
4103202
2001050
500COM049.F
5000066
50000110
700T650I051.SA
Description
ALISEI DIRECT KIT 4 CYLINDER SUPER
GIGLER FOR INJECTORS “PAN” D.2,0 – ZINC. WHITE
TOROIDAL MULTIVALVE 200/200- 30° SUPER
FILLING POINT PETROL'S DOOR KIT
L.P.G. SENSOR 1050 FOR TOMASETTO M.V.
COMPLETE KIT FLEX D.8 (2 mt) FOR FILLING
VENT DIAM. 30
PROTECTION CARMAT FOR TOROIDAL TANK
TOROIDAL 650X200 TANK INTERIOR - LT. 51
The contents of this document are subject to continuous update.
The ZAVOLI therefore reserves the right to make additions and / or modifications without any prior notice
Cod.DRE5-SET-LEN-BZB-086.00-E del 01/10/2013
Qt.
1
4
1
1
1
1
2
1
1
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DES
SCRIPTIO
ON OF COM
MPONENT
TS
A REDUC
A:
CER “ZETA
A”
Reducer poosition, see figure 2.
The solenooid valves iss mounted directly
d
on thhe
reducer, see figure 2
Fig.2
W
Water
connection, see figure
f
2-1.
Fig. 2-1
The coontents of this document
d
are sub
bject to continuoous update.
The ZAVOL
LI therefore reseerves the right too make addition
ns and / or modiffications withoutt any prior noticce
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Per un correetto funzionnamento dell riduttore ZETA,
P
Z
va
e
eseguita
la compensazzione della pressione
p
coome da
f
figura
2-1, che
c collega il riduttore con il colleettore di
a
aspirazione.
. Tale colleggamento avvviene con un
u tubo di
g
gomma
da Ø 5 mm, unn estremo di
d questo tubbo si
c
collega
al raaccordo sull riduttore, l’altra
l
estrem
mità ad
u raccordoo in dotazionne, da installlare previa foratura
un
e filettatura sul collettoore di aspiraazione. La posizione
p
d foro devve essere preecisamente a valle dellla valvola
del
a farfalla e a monte dellle diramaziioni del colllettore di
a
aspirazione
dirette ai siingoli cilinddri, Oltre al raccordo
d compensaazione, il ridduttore è foornito di unna valvola
di
d sovrappreessione ( poos. 2) la quaale anch’essa va
di
c
collegata
al collettore di
d aspirazionne tramite tubo
t
di
g
gomma
da Ø 5 mm. Coon la medesima proceddura di
c
collegament
to come soppra.
Pos.2
Fig
g.2-1
B INIETT
B:
TORI “PAN
N”
Injectors Pan position , see figuree 3.
ATTENTIO
ON connectt the injecto
or gas markeed
"A" in corrrespondencee of the 1° cylinder
c
engine.
Giglers Typpe: Ø 2 mm
m
F
Fig.3
D
Drilling
colllector, see figure
f
3-1.
Fig. 3-1
The coontents of this document
d
are sub
bject to continuoous update.
The ZAVOL
LI therefore reseerves the right too make addition
ns and / or modiffications withoutt any prior noticce
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C MAP SE
C:
ENSOR
MAP sensoor position, see figure 4.
4
F
Fig.4
D
Drilling
colllector, see figure
f
4-1.
Fig. 4-1
A connectioon with the depressurizzation cham
mber must
b establishhed by meanns of a Ø 4m
be
mm rubber tube.
t
One
e of the tuube should be connecteed to the joiint on the
end
s
sensor
marrked by a “V”, andd the other to the
c
correspondi
ing joint suupplied withh the kit. The
T joint
m be perrforated andd trimmed before beingg installed
must
o the intakke manifoldd. A seconnd connectioon which
on
a
allows
sensors to read the pressurre of the injjector rail
i created byy means of a Ø 4mm rubber
is
r
tube.. One end
o the tube should be connected to the joinnt on the
of
s
sensor
marrked by a “P”, annd the othher to a
c
correspondi
ing joint proovided withh the kit andd installed
o the injector rail, see figure 4-2.
on
Fig. 4-2
The coontents of this document
d
are sub
bject to continuoous update.
The ZAVOL
LI therefore reseerves the right too make addition
ns and / or modiffications withoutt any prior noticce
Cod. DRE5-S
SET-LEN-BZ
ZB-086.00-E del
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Filter gas position, see figure 4-3.
Fig. 4-2
D: ECU GAS
Ecu gas position, see figure 5.
Fig. 5
E - GAS TEMPERATURE SENSOR
Connect 3 cm to the GAS injectors.
F- RPM SIGNAL
BROWN: Coil connector PIN N°3.
G - POWER SUPPLY
RED/BLACK: Positive Battery
BLACK: Negative Battery
The contents of this document are subject to continuous update.
The ZAVOLI therefore reserves the right to make additions and / or modifications without any prior notice
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H- WIRE CUT INJECTORS PETROL
Connection in the connector harness injectors
petrol connector 8 pin black:
BLUE and BLUE/BLACK to RED/BLACK
PIN N°2 Cylinder 1.
RED and RED/BLACK to RED/WHITE PIN
N°4 cylinder 2.
GREEN and GREEN/BLACK to
RED/PURPLE PIN N°6 cylinder 3.
YELLOW and YELLOW/BLACK to
RED/BLACK PIN N°8 cylinder 4.
WHITE/RED 12v, to coil connector whit
positive PIN N°1.
I - SERIAL INTERFACE SOCKET
Place the connector in place to facilitate
connection.
L - OBD CONNECTOR
Connect to :
PIN N°14 the wire YELLOW/GREY.
PIN N° 6 the wire YELLOW/GREEN.
M – FUEL PRESSURE SENSOR
WHITE and WHITE/BLACK: Connect in the
wire BLUE/GREY.
The contents of this document are subject to continuous update.
The ZAVOLI therefore reserves the right to make additions and / or modifications without any prior notice
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N: CHANGEOVER SWITCH
Set the switch as see in figure 6.
Fig. 6
TANK
Place the tank in the spare wheel compartment
figure 7, orientate the tank so that the posterior
solenoid valve is positioned toward the rear
side of the vehicle.
Position filling point petrol's door kit.
Fig. 7
The contents of this document are subject to continuous update.
The ZAVOLI therefore reserves the right to make additions and / or modifications without any prior notice
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The contents of this document are subject to continuous update.
The ZAVOLI therefore reserves the right to make additions and / or modifications without any prior notice
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