Solid Wires • TIG Rods
Fili Pieni • Barrette TIG
Massivdrähte • WIG-Schweisstäbe
Hilos Solidos • Varillas TIG
GB
ETC SOLID WIRES
ETC Elettrotermochimica has developed a full range of products, suitable to meet the widest requirements in MIG MAG welding.
Wires to weld Carbon, high resistance, stainless and low alloy steels, Alluminium and Nickel alloys. Before being placed on the
market, these wires were submitted to strict quality testing procedures in our laboratories and passed all the tests inposed by the
most important Certification Bodies.
I
ETC FILI PIENI
La ETC Elettrotermochimica ha messo a punto, per la saldatura di acciai al Carbonio, elevata resistenza, inox, debolmente legati,
Alluminio e leghe Nichel, una gamma di prodotti in grado di soddisfare le maggiori esigenze nel campo della saldatura MIG-MAG.
Questi fili, prima di essere messi sul mercato, sono stati sottoposti ad un attento esame qualitativo, eseguito nei nostri laboratori,
ed hanno superato le prove imposte dai più importanti Enti di omologazione.
D
ETC MASSIVDRAHT
La ETC Elettrotermochimica hat für das Verschweißen von hochfestem Kohlenstoffstahl, leicht legierte Edelstahsorten, sowie für
Aluminium und Nickellegierungen eine Reihe von Werkstoffen ausgearbeitet, die den Bedürfnissen des MIG-MAGSchweißverfahrens gerecht werden.
Vor ihrer Einführung auf den Markt, wurden diese Drähte sorgfältig auf Qualität geprüft und in unseren Werkstätten zahlreichen,
strengen Tests der Prüfungsvorschriften unterzogen.
E
ETC HILOS SOLIDOS
ETC Elettrotermochimica s.r.l. ha desarrollado, para la soldadura de aceros al carbono, elevada resistencia, inoxidables,
débilmente aleados, aluminio, bases níquel, recargue, etc, una gama de productos que puedan satisfacer las mayores exigencias
en el campo de la soldadura MIG-MAG. Estos hilos, antes de ser lanzados al mercado, son sometidos a un exigente examen de
calidad en nuestros laboratorios, habiendo superado siempre las pruebas impuestas por las entidades de homologación más
importantes.
GMAW
181
ETC SG1
Classification
AWS
A5.18: ER 70S-3
EN
Welding Positions
Approvals
440: G3Si1
GB
Solid wire suitable to weld in CO2 or Mix conditions. Excellent mechanical properties.
ETC SG1 is indicated to weld fabrication, no-alloyed and carbon steels. Good x-ray quality and
excellent coating appearance.
I
Filo pieno dalle ottime proprietà meccaniche usato per la saldatura in atmosfera di CO2 o
miscela. Indicato nelle carpenterie per l'unione di acciai non legati ed al carbonio. Buona
qualità radiografica ottimo aspetto della ramatura.
D
Verkupferte Massivdrahtelektrode mit ausgezeichneten mechanischen Eigenschaften für das
Schweißen in CO2- oder Mischgasatmosphäre. Geeignet im Stahlbau für das Verschweißen
von unlegierten und Kohlenstoff-Stählen. Gute Röntgenqualität.
E
Hilo sólido de óptimas propeidades mecánicas utilizado para soldadura con atmósfera de CO2
o mezcla. Indicado para la unión de aceros no aleados y al Carbono. Buena calidad
radiográfica y óptimo aspecto del cobrizado.
Suitable For
St 33, St 37, St 44, St 52-3, St 50-2, St 60-2,
St E 255, St E 285, St E 315, St E 355, W St E 255, W St E 285,
W St E 315, W St E 355, T St E 255, T St E 285, T St E 315, T St E 355,
All-weld metal
Chemical
Composition (%)
C
0.07
Mn
0.87
Si
0.63
S
0.035 max
P
0.025 max
Cu
0.5 max
Ni
Mo
Cr
As
Sb
Pb
V
Sn
Nb
Ti
Mg
Al
N
0.025 max
Nb Ta
F. N.
All-weld metal Mechanical Properties
Heat Treatment
As Welded
Tensile Strength
2
N/mm
480 min
Yield Strength
2
N/mm
420 min
Shielding Gas
Mix of 80% Ar 20% CO2 or only CO2
Current Conditions
DC +
SOLID WIRES FOR WELDING NON-ALLOY STEELS
Elongation 4d
(%)
Test
Temperature (°C)
KV (J)
22 min
0°C
90 min
182
GMAW - GTAW
Applications and Caratteristics
ETC SG2
EN
Welding Positions
Approvals
DB
440: G 42 2 M G3 Si1
LRS
RINA
Applications and Caratteristics
GB
Solid wire suitable to weld in CO2 or 80% Ar-20% CO2 conditions. Excellent mechanical
properties.
ETC SG2 is indicated to weld fabrication, non-alloyed and carbon steels. Good x-ray quality
and excellent coating appearance.
I
Filo pieno dalle ottime proprietà meccaniche usato per la saldatura in atmosfera di CO2 o
miscela. Indicato nelle carpenterie per l'unione di acciai non legati ed al carbonio. Buona
qualità radiografica ottimo aspetto della ramatura
D
Verkupferte Massivdrahtelektrode mit ausgezeichneten mechanischen Eigenschaften für das
Schweißen in CO2- oder Mischgasatmosphäre. Geeignet im Stahlbau für das Verschweißen
von unlegierten und Kohlenstoff-Stählen. Gute Röntgenqualität.
E
Hilo sólido de óptimas propeidades mecánicas utilizado para soldadura con atmósfera de CO2
o mezcla. Indicado para la unión de aceros no aleados y al Carbono. Buena calidad
radiográfica y óptimo aspecto del cobrizado.
Suitable For
St 33, St 37, St 44, St 52-3, St 50-2, St 60-2,
St E 255, St E 285, St E 315, St E 355, W St E 255, W St E 285
W St E 315, W St E 355, T St E 255, T St E 285, T St E 315, T St E 355,
TUV
All-weld metal
Chemical
Composition (%)
C
0.07
Mn
1.45
Si
0.8
S
0.01
P
0.01
Cu
0.04
Ni
Mo
Cr
As
Sb
Pb
V
Sn
Nb
Ti
Mg
Al
N
Nb Ta
-
GMAW - GTAW
Classification
AWS
A5.18: ER 70S-6
F. N.
All-weld metal Mechanical Properties
Heat Treatment
As Welded
Tensile Strength
2
N/mm
510 min
Yield Strength
2
N/mm
430 min
Shielding Gas
Mix of 80% Ar 20% CO2 or only CO2
Current Conditions
DC +
SOLID WIRES FOR WELDING NON-ALLOY STEELS
Elongation 4d
(%)
Test
Temperature (°C)
KV (J)
24 min
-29°C
27 min
183
ETC SG3
Classification
AWS
A5.18: ER 70S-6
EN
Welding Positions
Approvals
DB
440: G4 Si1
RINA
GB
Use with CO2 or mixed Ar/CO2 shielding gas. Suited for metal structural work, earthmoving
and construction site work. Suitable for high strength carbon-managese steels types Fe 490 Fe
510.
I
Da utilizzarsi con protezione di gas CO2 o miscele Ar/CO2. Adatto per lavori di carpenteria,
movimento terra e costruzione. Indicato per acciai al carbonio-manganese ad alta resistenza
tipo Fe 490 Fe 510.
D
Verkupferte Massivdrahtelektrode. Einzusetzen unter CO2- oder Mischgasatmosphäre
Ar/CO2. Geeignet im Stahlbau, für das Schweißen an Geräten für die Erdreichbewegung und
Konstruktionen. Geeignet für hochfeste Kohlenstoff-Mangan-Stähle, Typ Fe 490 Fe 510.
E
Debe utilizarse con protección de gas CO2 o mezcla. Indicado para trabajos de la industria,
movimiento de tierra y construcción en general. Idoneo para aceros al carbono - manganeso
y de alta resistencia típo Fe 490 Fe 510.
Suitable For
All-weld metal
Chemical
Composition (%)
C
0.08 max
Mn
1.7
Si
1
S
0.03 max
P
0.02 max
Cu
0.25 max
Ni
Mo
Cr
As
Sb
Pb
V
Sn
Nb
Ti
Mg
Al
N
Nb Ta
F. N.
All-weld metal Mechanical Properties
Heat Treatment
As Welded
Tensile Strength
2
N/mm
550 min
Yield Strength
2
N/mm
440 min
Shielding Gas
Mix of 80% Ar 20% CO2
Current Conditions
DC +
SOLID WIRES FOR WELDING NON-ALLOY STEELS
Elongation 4d
(%)
Test
Temperature (°C)
KV (J)
24
-29°C
27 min
184
GMAW - GTAW
Applications and Caratteristics
ETC 6000
Classification
AWS
A5.18: ER 70S-6
Approvals
ABS
440: G3 Si1
CONTROLAS
DNV
Applications and Caratteristics
GB
GL
Solid wire suitable to weld in CO2 or 80% Ar-20% CO2 conditions. Excellent mechanical
properties.
ETC 6000 is indicated to weld fabrication, non-alloyed and carbon steels. Good x-ray quality
and excellent coating appearance.
I
Filo pieno dalle ottime proprietà meccaniche usato per la saldatura in atmosfera di CO2 o
miscela. Indicato nelle carpenterie per l'unione di acciai non legati ed al carbonio. Buona
qualità radiografica ottimo aspetto della ramatura.
D
Verkupferte Massivdrahtelektrode mit ausgezeichneten, mechanischen Eigenschaften für das
Schweißen in CO2- oder Mischgasatmosphäre. Findet Einsatz in der Schmiede für das
Verschweißen von unlegierten Baustählen und Kohlenstoffbaustählen. Sehr gute
Röntgenqualität.
E
Hilo sólido de óptimas propiedades mecánicas usado para soldadura en atmósfera de CO2 o
mezcla. Indicado en la unión de aceros no aleados y al Carbono. Buena calidad radiográfica.
Optimo aspecto del cobrizado.
Suitable For
U St 37.0, St 37.0, St 37.4, St 44.0, St 44.4, St 52.0
St 45.8, St E 210.7, St E 240.7, St E 290.7, St E 320.7
St 33, St 37, St 44, St 52-3, St 50-2, St 60-2,
LRS
TUV
All-weld metal
Chemical
Composition (%)
C
0.06-0.13
Mn
1.3-1.6
Si
0.7-1
S
0.025 max
P
0.025 max
Cu
0.3 max
Ni
Mo
Cr
As
Sb
Pb
V
Sn
Nb
Ti
Mg
Al
N
Nb Ta
F. N.
All-weld metal Mechanical Properties
Heat Treatment
As Welded
Tensile Strength
2
N/mm
500 min
Yield Strength
2
N/mm
420 min
Shielding Gas
Mix of 80% Ar 20% CO2 or only CO2
Current Conditions
DC +
SOLID WIRES FOR WELDING NON-ALLOY STEELS
Elongation 4d
(%)
Test
Temperature (°C)
KV (J)
24
-29°C
27 min
185
GMAW - GTAW
EN
Welding Positions
ETC 6000 CF
Classification
AWS
A5.18: ER 70S-6
EN
Welding Positions
Approvals
440: G42 2 M G3 Si1
GB
Copper free solid wire, suitable to weld in CO2 or 80% Ar-20% CO2 conditions. Excellent
mechanical properties.
ETC 6000CF is indicated to weld fabrication, non-alloyed and carbon steels.
I
Filo pieno non ramato dalle ottime proprietà meccaniche usato per la saldatura in atmosfera
di CO2 o miscela. Indicato nelle carpenterie per l'unione di acciai non legati ed al carbonio.
Buona qualità radiografica.
D
Unverkupferte Massivdrahtelektrode mit optimalen mechanischen Eigenschaften, die zum
Verschweißen in Kohlendioxid-Umgebung oder Mischgasatmosphäre verwendet wird. Eignet
sich im Metallbau zur Verbindung von unlegierten und Kohlenstoffstählen. Gutes
Röntgenverhalten.
E
Hilo sólido no cobrizado con óptimas propiedades mecánicas usado para soldadura en
atmósfera de CO2 o mezcla. Indicado para uniones de aceros no aleados y al carbono, buena
calidad radiográfica.
Suitable For
U St 37.0, St 37.0, St 37.4, St 44.0, St 44.4, St 52.0, St 52.4, St 35.8,
St E 255, St E 285, St E 315, St E 355, W St E 255, W St E 285,
H I, H II, 17 Mn 4, 19 Mn 5,
All-weld metal
Chemical
Composition (%)
C
0.06-0.12
Mn
1.4-1.7
Si
0.75-1.1
S
0.03 max
P
0.02 max
Cu
Ni
Mo
Cr
As
Sb
Pb
V
Sn
Nb
Ti
Mg
Al
N
Nb Ta
F. N.
All-weld metal Mechanical Properties
Heat Treatment
As Welded
Tensile Strength
2
N/mm
510 min
Yield Strength
2
N/mm
430 min
Shielding Gas
Mix of 80% Ar 20% CO2 or only CO2
Current Conditions
DC +
SOLID WIRES FOR WELDING NON-ALLOY STEELS
Elongation 4d
(%)
Test
Temperature (°C)
KV (J)
24 min
- 29°C
27 min
186
GMAW - GTAW
Applications and Caratteristics
ETC 6000E
Classification
AWS
A5.18: ER70S-6
EN
Welding Positions
Approvals
440: G3Si1
GB
Solid wire suitable to weld in CO2 or 80% Ar-20% CO2 conditions. Excellent mechanical
properties.
ETC 6000E is indicated to weld fabrication, non-alloyed and carbon steels. Good x-ray quality
and excellent coating appearance.
I
Filo pieno dalle ottime proprietà meccaniche usato per la saldatura in atmosfera di CO2 o
miscela. Indicato nelle carpenterie per l'unione di acciai non legati ed al carbonio. Buona
qualità radiografica ottimo aspetto della ramatura. Confezionamento su spira libera.
D
Verkupferte Massivdrahtelektrode mit ausgezeichneten, mechanischen Eigenschaften für das
Schweißen in CO2- oder Mischgasatmosphäre. Findet Einsatz in der Schmiede für das
Verschweißen von unlegierten Baustählen und Kohlenstoffbaustählen. Sehr gute
Röntgenqualität.
E
Hilo sólido de óptimas propiedades mecánicas usado para soldadura en atmósfera de CO2 o
mezcla. Indicado en la unión de aceros no aleados y al Carbono. Buena calidad radiográfica.
Optimo aspecto del cobrizado.
Suitable For
All-weld metal
Chemical
Composition (%)
C
0.06-0.13
Mn
1.3-1.6
Si
0.7-1
S
0.025 max
P
0.025 max
Cu
0.3 max
Ni
Mo
Cr
As
Sb
Pb
V
Sn
Nb
Ti
Mg
Al
N
Nb Ta
F. N.
All-weld metal Mechanical Properties
Heat Treatment
As Welded
Tensile Strength
2
N/mm
500 min
Yield Strength
2
N/mm
420 min
Shielding Gas
Mix of 80% Ar 20% CO2
Current Conditions
DC +
SOLID WIRES FOR WELDING NON-ALLOY STEELS
Elongation 4d
(%)
Test
Temperature (°C)
KV (J)
24 min
-29°C
27 min
187
GMAW - GTAW
Applications and Caratteristics
ETC 6010 TP
EN
Welding Positions
Approvals
ABS
440: G 42 3 M G3 Si1
DB
DNV
Applications and Caratteristics
GB
Use with CO2 or mixed Ar/CO2 shielding gas. Suited for metal structural work, earthmoving
and construction site work. Suitable for high strength carbon-managese steels types Fe 490 Fe
510.
* DEVELOPED FOR TIME PROCESS WELDING.
I
Da utilizzarsi con protezione di gas CO2 o miscele Ar/CO2. Adatto per lavori di carpenteria,
movimento terra e costruzione. Indicato per acciai al carbonio-manganese ad alta resistenza
tipo Fe 490 Fe 510.
* SVILUPPATO PER APPLICAZIONI TIME PROCESS.
D
Zum Einsatz unter CO2- oder Mischgasatmosphäre Ar/CO2. Geeignet für das Schweißen von
Baustählen, im Stahlbau, Bauteile für Maschinen für die Erdreichbewegung. Geeignet für
hochfeste Kohlenstoff-Mangan-Stähle, z.B. Fe 490 Fe 510.
* GEDACHT FÜR TIME PROCESS-VERFAHREN.
E
De utilización con protección de gas CO2 o mezcla e indicado para trabajos industriales,
construcción y movimiento de tierras. Indicado para aceros al carbono - manganeso y de alta
resistencia tipo Fe 490 Fe 510.
* DESARROLLADO PARA APLICACIÓN "TIME PROCES".
Suitable For
St 33, St 37, St 44, St 52-3,
S ET St ES285,
E T StW
S E T St EW355,
S E
W St E 315, WSStE E 355,STESt E 255,
E 315,
St 45.8, St E 210.7, St E 240.7, St E 290.7, St E 320.7, St E 360.7
LRS
TUV
All-weld metal
Chemical
Composition (%)
C
0.08
Mn
1.65
Si
0.9
S
0.015
P
0.015
Cu
0.04
Ni
Mo
Cr
As
Sb
Pb
V
Sn
Nb
Ti
Mg
Al
N
Nb Ta
-
GMAW - GTAW
Classification
AWS
A5.18: ER 70S-6
F. N.
All-weld metal Mechanical Properties
Heat Treatment
As Welded
Tensile Strength
2
N/mm
560 min
Yield Strength
2
N/mm
450 min
Elongation 4d
(%)
Test
Temperature (°C)
KV (J)
24 min
-29°C
47
Shielding Gas
Mix of 80% Ar 20% CO2 or only CO2.
* TIME PROCES is indicate for ternary and quaternary mix
Current Conditions
DC +
SOLID WIRES FOR WELDING NON-ALLOY STEELS
188
ETC CU
Classification
AWS
A5.28: ER 80S-G
EN
Welding Positions
Approvals
440: G 46 2 MC G0
GB
Solid wire suitable to weld carbon steels like COR-TEN. ETC Cu mechanical properties allow
its use on high yield strength steels.
I
Filo per la saldatura sotto protezione gassosa di acciai al carbonio tipo Cor Ten. Le sue
caratteristiche meccaniche consentono l' impiego anche su acciai ad elevato limite elastico.
Acciai tipo Cor Ten A.B.C. Resco 36, Patinox, Tenaspo ecc.
D
Massivdrahtelektrode für das Verschweißen von Kohlenstoffstählen, Typ COR-TEN, unter
Schutzgasatmosphäre. Seine mechanischen Eigenschaften erlauben einen Einsatz auch bei
Baustählen mit hoher Streckgrenze. zB Stahltypen COR TEN A.B.C. Resco 36, Patinox,
Tenaspo etc.
E
Hilo sólido para soldadura bajo protección gaseosa de aceros al carbono tipo COR-TEN. Sus
características mecánicas admiten su empleo incluso sobre aceros de elevado límite elástico.
Aplicaciones: aceros tipo Cor-Ten A.B.C. Ensacor, Resco 36, Patinox, Tenaspo, etc.
Suitable For
Cor Ten A.B.C., Resco 36, Patinox, Tenaspo
All-weld metal
Chemical
Composition (%)
C
0.1
Mn
1.4
Si
0.8
S
0.03 max
P
0.02 max
Cu
0.4
Ni
0.6
Mo
Cr
As
Sb
Pb
V
0.04
Sn
Nb
Ti
Mg
Al
N
Nb Ta
F. N.
All-weld metal Mechanical Properties
Heat Treatment
As Welded
Tensile Strength
2
N/mm
550 min
Yield Strength
2
N/mm
460 min
Shielding Gas
Mix of 80% Ar 20% CO2 or only CO2
Current Conditions
DC +
SOLID WIRES FOR WELDING COR-TEN STEELS
Elongation 4d
(%)
Test
Temperature (°C)
KV (J)
24 min
-20°C
60
189
GMAW - GTAW
Applications and Caratteristics
ETC 116
Welding Positions
Approvals
GB
Alloyed solid wire Cr-Ni-Mo suitable for MAG welding of high tensile strength steels like Tl
-HY 80.
Excellent mechanical properties. Low heat inputs are suggested to obtain a good
performance.
I
Filo pieno legato Cr-Ni-Mo impiegato nella saldatura MAG di acciai ad elevata resistenza e
del tipo T1-HY80. Ottime proprietà meccaniche del materiale deposilato. Si consiglia di
lavorare con bassi apporti termici al fine di ottenere migliori caratteristiche.
D
Massivdrahtelektrode mit Cr-Ni-Mo-Legierung. Geeignet für das MAG-Schweißverfahren bei
hochfesten Stählen und Stahl des Typs TI-HY80. Optimale mechanische Eigenschaften des
Schweißgutes. Für ein besseres Schweißergebnis, wird ein Schweißen unter geringer
Wärmezufuhr empfohlen.
E
Hilo sólido aleado Cr-Ni-Mo indicado para soldadura MAG de aceros de elevada resistencia y
del tipo T1 - HY80. Optimas propiedades mecánicas del material depositado. Se aconseja
trabajar con baja aportación térmica con el fin de obtener mejores características.
Suitable For
T1 - HY80, NAXTRA 70
All-weld metal
Chemical
Composition (%)
C
0.08
Mn
1.4
Si
0.7
S
0.03
P
0.02
Cu
0.25
Ni
0.54
Mo
0.2
Cr
0.52
As
Sb
Pb
V
Sn
Nb
Ti
Mg
Al
N
Nb Ta
-
GMAW - GTAW
Classification
AWS
A5.28: ER 100S-G
(
)
12534: G 55 2 M Mn 3
EN
Ni C M (
)
Applications and Caratteristics
F. N.
All-weld metal Mechanical Properties
Heat Treatment
As Welded
Tensile Strength
2
N/mm
690 min
Yield Strength
2
N/mm
610 min
Shielding Gas
Mix of 80% Ar 20% CO2
Current Conditions
DC +
SOLID WIRES FOR WELDING HIGH TENSILE STEELS
Elongation 4d
(%)
Test
Temperature (°C)
KV (J)
16 min
-20°C
70 J
190
ETC 116S
Welding Positions
Approvals
CONTROLAS
EN
12534: G 62 3 M Mn 3
Ni C M (
)
Applications and Caratteristics
DB
TUV
GB
Alloyed solid wire Cr-Ni-Mo used for MAG welding of high tensile strength steels and type
Tl-HY80. Excellent mechanical properties. Low heat inputs are suggested to obtain a good
performance.
I
Filo pieno legato al Cr-Ni-Mo impiegato nella saldatura MAG di acciai ad elevata resistenza
tipo T1-HY80. Ottime proprietà meccaniche del materiale depositato. Si consiglia di lavorare
con bassi apporti termici al fine di ottenere migliori caratteristiche.
D
Massivdrahtelektrode mit Cr-Ni-Mo-Legierung. Geeignet für das MAG-Schweißverfahren bei
hochfesten Stählen und Stahl des Typs TI-HY80. Optimale mechanische Eigenschaften des
Schweißgutes. Für ein besseres Schweißergebnis, wird ein Schweißen unter geringer
Wärmezufuhr empfohlen.
E
Hilo sólido aleado Cr-Ni-Mo indicado para soldadura MAG de aceros de elevada resistencia y
del tipo T1 - HY80. Optimas propiedades mecánicas del material depositado. Se aconseja
trabajar con baja aportación térmica con el fin de obtener mejores características.
Suitable For
T1 - HY80, NAXTRA 70
All-weld metal
Chemical
Composition (%)
C
0.07
Mn
1.55
Si
0.6
S
0.008
P
0.008
Cu
0.15
Ni
1.5
Mo
0.25
Cr
0.3
As
Sb
Pb
V
0.05
Sn
Nb
Ti
Mg
Al
0.005
N
Nb Ta
-
GMAW - GTAW
Classification
AWS
A5.28: ER 100 SG
F. N.
All-weld metal Mechanical Properties
Heat Treatment
As Welded
Tensile Strength
2
N/mm
770 - 890
Yield Strength
2
N/mm
690 min
Shielding Gas
Mix of 80% Ar 20% CO2 or only CO2
Current Conditions
DC +
SOLID WIRES FOR WELDING HIGH TENSILE STEELS
Elongation 4d
(%)
Test
Temperature (°C)
KV (J)
16 min
-40°C
50 min
191
ETC 120
Welding Positions
Approvals
GB
Solid wire suitable to weld Cr-Ni-Mo low alloyed steels and high yield strength. Excellent
mechanical properties yield strength 900 N/mm2 and tensile strength = 950 N/mm2.
I
Filo pieno per la saldatura di acciai debolmente legati al Cr-Ni-Mo ed acciai ad elevato limite
elastico. Ottime caratteristiche meccaniche del metallo depositato con limite elastico = 900
N/mm2 carico di rottura = 950 N/mm2.
D
Massivdraht für das Verschweißen von Cr-Ni-Mo schwach legierten Baustählen und
Baustahl mit hohem Strecklimit. Optimale mechanische Eigenschaften des Schweißgutes mit
einem Strecklimit = 900 N/mm2 und Bruchgrenze = 950 N/mm2.
E
Hilo sólido para la soldadura de aceros debilmente aleados al Cr-Ni-Mo y aceros de alto límite
elástico. Optimas características mecámicas del metal depositado con límite elástico = 900
N/mm2 carga de rotura = 950 N/mm2.
Suitable For
Tl - HY80, NAXTRA 70, XABO 90
All-weld metal
Chemical
Composition (%)
C
0.1
Mn
1.7
Si
0.75
S
P
Cu
Ni
2
Mo
0.55
Cr
0.3
As
Sb
Pb
V
Sn
Nb
Ti
Mg
Al
N
Nb Ta
-
GMAW - GTAW
Classification
AWS
A5.28: ER
S (
)
12534: G 89 2 M Mw 4
EN
Ni C M (
)
Applications and Caratteristics
F. N.
All-weld metal Mechanical Properties
Heat Treatment
As Welded
Tensile Strength
2
N/mm
900 min
Yield Strength
2
N/mm
850 min
Shielding Gas
Mix of 80% Ar 20% CO2
Current Conditions
DC +
SOLID WIRES FOR WELDING HIGH TENSILE STEELS
Elongation 4d
(%)
Test
Temperature (°C)
KV (J)
16 min
-20°C
70
192
ETC 1Ni
Classification
AWS
A5.28: ER 80S-Ni1
EN
Welding Positions
Approvals
440: G50 6M G3Ni1
Applications and Caratteristics
Solid wire suitable for low alloyed 1% Ni and fine grain steels for low temperature
applications.
I
Filo pieno per la saldatura di acciai debolmente legati al 1% Ni e a grano fine per applicazione
a bassa temperatura.
D
Massivdraht für das Verschweißen von schwach legierten Feinkornbaustählen mit 1% Ni, für
den Einsatz bei niedrigen Temperaturen.
E
Hilo sólido para soldadura de aceros debilmente aleados al 1% Ni y con grano fino para
aplicaciones a baja temperatura.
Suitable For
ASTM
A 333-67
A
All-weld metal
Chemical
Composition (%)
C
0.08
Mn
1.4
Si
0.6
S
0.02
P
0.02
Cu
Ni
1.15
Mo
0.3
Cr
0.15
As
Sb
Pb
V
0.05
Sn
Nb
Ti
Mg
Al
N
Nb Ta
-
GMAW - GTAW
GB
F. N.
All-weld metal Mechanical Properties
Heat Treatment
As Welded
Tensile Strength
2
N/mm
640 min
Yield Strength
2
N/mm
540 min
Shielding Gas
Mix of 80% Ar 20% CO2 or only CO2
Current Conditions
DC +
Elongation 4d
(%)
Test
Temperature (°C)
KV (J)
20 min
-60°C
35 min
SOLID WIRES FOR WELDING ALLOY AND LOW-ALLOY STEELS
193
ETC 2Ni
Classification
AWS
A5.28: ER 80S-Ni2
EN
Welding Positions
Approvals
440: G50 6M G2Ni22
Applications and Caratteristics
Solid wire suitable to weld low alloyed steels 2% Ni and low temperature applications.
Excellent mechanical properties both in as-welded and stress relieved conditions.
I
Filo pieno per la saldatura di acciai debolmente legati al 2% Ni e per applicazioni a bassa
temperatura. Ottime caratteristiche meccaniche sia in condizioni as-welded che dopo
trattamento termico di distensione.
D
Massivdrahtelectrode für das Verschweißen von niedriglegierten Feinkornbaustählen mit 2%
Ni, für den Einsatz bei niedrigen Temperaturen. Gute mechanische Eigenschaften in
unbehandeltem und spannungsarmgeglühtem Zustand.
E
Hilo sólido para soldadura de acero debilmente aleado al 2% Ni y para aplicaciones a baja
temperatura. Optimas características mecánicas tanto sin tratamiento térmico como con
tratamiento térmico de distensionado.
Suitable For
14 Ni 6, l0 Ni 14, 16 Ni 14, TT SE 35 N,
E SE E
All-weld metal
Chemical
Composition (%)
C
0.08
Mn
1.1
Si
0.5
S
0.02
P
0.02
Cu
Ni
2.8
Mo
Cr
As
Sb
Pb
V
Sn
Nb
Ti
Mg
Al
N
Nb Ta
-
GMAW - GTAW
GB
F. N.
All-weld metal Mechanical Properties
Heat Treatment
As Welded
Tensile Strength
2
N/mm
620 min
Yield Strength
2
N/mm
510 min
Shielding Gas
Mix of 80% Ar 20% CO2 or only CO2
Current Conditions
DC +
Elongation 4d
(%)
Test
Temperature (°C)
KV (J)
25 min
-60°C
40 J
SOLID WIRES FOR WELDING ALLOY AND LOW-ALLOY STEELS
194
ETC KV2
Classification
AWS
A5.28: ER 80S-D2
EN
Welding Positions
Approvals
440: G 46 A M G4Mo
Applications and Caratteristics
Solid wire suitable to weld 0,5 Mo steels and high resistant steels. Cold cracking - free weld
deposit.
I
Filo pieno per la saldatura di acciai 0,5 Mo, usato anche per la saldatura di acciai ad alta
resistenza. Il metallo depositato presenta una alta insensibilità alla fessurazione.
D
Massivdrahtelektrode für das Verschweißen von Stahl mit 0,5 Mo-Gehalt. Geeignet auch für
hochfeste Stähle. Das Schweißgut besitzt hohe Rißunempfindlichkeit.
E
Hilo sólido para soldadura de aceros con 0,5 Mo, usado para la soldadura de acero de alta
resistencia. El metal depositado presenta una alta insensibilidad a la fisuración.
Suitable For
ASTM A 335-76, A 369-76.
All-weld metal
Chemical
Composition (%)
C
0.09
Mn
1.9
Si
0.6
S
0.02
P
0.02
Cu
0.3
Ni
0.15
Mo
0.5
Cr
As
Sb
Pb
V
Sn
Nb
Ti
Mg
Al
N
Nb Ta
-
GMAW - GTAW
GB
F. N.
All-weld metal Mechanical Properties
Heat Treatment
PWHT 690°C x 1h
Tensile Strength
2
N/mm
560 min
Yield Strength
2
N/mm
470 min
Shielding Gas
Mix of 80% Ar 20% CO2
Current Conditions
DC +
Elongation 4d
(%)
22 min
SOLID WIRES FOR WELDING ALLOY AND LOW-ALLOY STEELS
Test
Temperature (°C)
KV (J)
80 min
195
ETC KV3
Classification
AWS
A5.28: ER 90S-B3
EN
Welding Positions
Approvals
12070: G CrMo 2Si
Applications and Caratteristics
Solid wire suitable to weld low alloyed 2,25% Cr steels or 10 Cr Mo 910-G5 or 10 Cr Mo 910
steels. Excellent mechanical properties and notch-free weld deposit. Good x-ray quality.
I
Filo adatto per la saldatura dell'acciaio debolmente legato con 2,25% Cr o del tipo 10 Cr Mo
910-G5 o 10 Cr Mo 910. Ottime caratteristiche meccaniche e deposito insensibile alle
fessurazioni. Buone qualità radiografiche.
D
Massivdrahtelektrode für das Verschweißen von niedriglegiertem Stahl mit 2,25% Cr oder 10
Cr Mo 910-G5 und 10 Cr Mo 910. Gute mechanische Eigenschaften; hohe Rißbeständigkeit und
gute Roentgenqualität.
E
Hilo sólido indicado para la soldadura de aceros debilmente aleados con 2,25% de Cr o del tipo
10 Cr Mo 910-G5 ó 10 Cr Mo 910. Optimas características mecánicas y depósito insensible a la
fisuración. Buena calidad radiográfica.
Suitable For
ASTM A 199-76, ASTM A 200-75,
ASTM A
All-weld metal
Chemical
Composition (%)
C
0.07
Mn
0.5
Si
0.5
S
0.02
P
0.02
Cu
0.21
Ni
0.2
Mo
0.98
Cr
2.5
As
Sb
Pb
V
Sn
Nb
Ti
Mg
Al
N
Nb Ta
-
GMAW - GTAW
GB
F. N.
All-weld metal Mechanical Properties
Heat Treatment
PWHT 690°C x 1h
Tensile Strength
2
N/mm
620 min
Yield Strength
2
N/mm
540 min
Shielding Gas
Mix of 80% Ar 20% CO2
Current Conditions
DC +
Elongation 4d
(%)
20 min
SOLID WIRES FOR WELDING ALLOY AND LOW-ALLOY STEELS
Test
Temperature (°C)
KV (J)
70 min
196
ETC KV4
Classification
AWS
A5.28: ER 80S-B6
EN
Welding Positions
Approvals
12070: G CrMo 5Si
Applications and Caratteristics
Solid wire suitable to weld creep resistant 5,5% Cr 0,5% Mo steels, suitable for chemical and
ammonia synthesis applications. Pre- heating and interpass 250-300°C are suggested.
I
Filo pieno per la saldatura di acciai resistenti allo scorrimento a caldo con 5,5% Cr 0,5% Mo.
Impiegato nell'industria chimica e nei processi di sintesi dell'ammoniaca. Si consiglia
preriscaldo ed interpass di 250-300°C.
D
Massivdrahtelektrode für das Verschweißen von Stählen mit 5,5% Cr 0,5% Mo und
hitzebeständigen Stahlsorten. Eingesetzt in der chemischen Industrie und bei der
Ammoniak-Synthese. Vorwärmen und von Schweißtemperatur von 250-300° C wird
empfohlen.
E
Hilo sólido para soldadura de aceros resistentes a la fluencia con 5,5% Cr 0,5% Mo. Empleado
en la industria química y en procesos de síntesis del amoniaco. Se aconseja precalentamiento
y temperatura entre pasadas de 250 - 350ºC.
Suitable For
ASTM A 199-76, ASTM A 200-75, ASTM A 213-76d
ASTM A
ASTM A
ASTM A
All-weld metal
Chemical
Composition (%)
C
0.07
Mn
0.5
Si
0.5
S
0.02
P
0.02
Cu
Ni
0.6
Mo
0.6
Cr
5.7
As
Sb
Pb
V
Sn
Nb
Ti
Mg
Al
N
Nb Ta
-
GMAW - GTAW
GB
F. N.
All-weld metal Mechanical Properties
Heat Treatment
PWHT 750°C x 2h
Tensile Strength
2
N/mm
630 min
Yield Strength
2
N/mm
480 min
Shielding Gas
Mix of 80% Ar 20% CO2
Current Conditions
DC +
Elongation 4d
(%)
Test
Temperature (°C)
KV (J)
20 min
SOLID WIRES FOR WELDING ALLOY AND LOW-ALLOY STEELS
197
ETC KV5
Classification
AWS
A5.28: ER 80S-B2
Welding Positions
Approvals
RINA
Applications and Caratteristics
Solid wire suitable to weld 1,25% Cr 0,5% Mo steels. Excellent mechanical properties. It can
also be used to weld 0,9% Cr 0.5% Mo steels. Cold cracking - free weld deposit.
I
Filo impiegato per la saldatura di acciai con 1,25% Cr e 0,5% Mo. Ottime caratteristiche
meccaniche. Può essere anche usato per la saldatura dall'acciaio con 0,9% Cr e 0.5% Mo. Il
deposito è insensibile alle fessurazioni di solidificazione.
D
Massivdrahtelektrode für das Verschweißen von Stahl mit 1,25% Cr und 0,5% Mo. Gute
mechanische Eigenschaften. Kann auch für das Verschweißen von Stahl mit 0,9% Cr und 0,5%
Mo eingesetzt werden. Das Schweißgut ist rißunempfindlich während der Verfestigung.
E
Hilo sólido para soldadura de aceros con 1,25% de Cr y 0,5% Mo. Optimas características
mecánicas. Igualmente puede ser usado para la soldadura de aceros con 0,9% Cr y 0,5% Mo.
El depósito es insensible a la fisuración por solidificación.
Suitable For
ASTM A 199-76, ASTM A 200-75, ASTM A 213-76d
ASTM A
ASTM A
ASTM A
All-weld metal
Chemical
Composition (%)
C
0.09
Mn
0.6
Si
0.6
S
0.02
P
0.02
Cu
Ni
0.2
Mo
0.5
Cr
1.3
As
Sb
Pb
V
Sn
Nb
Ti
Mg
Al
N
Nb Ta
-
GMAW - GTAW
GB
F. N.
All-weld metal Mechanical Properties
Heat Treatment
PWHT 620°C x 1h
Tensile Strength
2
N/mm
560 min
Yield Strength
2
N/mm
470 min
Shielding Gas
Mix of 80% Ar 20% CO2
Current Conditions
DC +
Elongation 4d
(%)
22 min
SOLID WIRES FOR WELDING ALLOY AND LOW-ALLOY STEELS
Test
Temperature (°C)
KV (J)
70 min
198
ETC KV7
Classification
AWS
A5.28: ER 80S-B8
Welding Positions
Approvals
GB
ETC KV7 is a solid wire developed for the welding of creep resistant steels containing 9%Cr
and 1%Mo.
During welding the preheat and interpass temperature controls should be between
250-300°C.
I
Filo pieno per la saldatura di acciai resistenti allo scorrimento a caldo, legati al 9%Cr e 1%Mo.
Questo tipo di acciaio è impiegato soprattutto nell'industria petrolifera per temperature di
esercizio fino a +625°C, ma a pressioni relativamente basse, dove si richieda particolare
resistenza alla corrosione in presenza di idrogeno. Consigliato preriscaldo ed interpass di
250-300°C.
D
Draht für das Verschweißen von warmfesten Stahl mit 9%Cr, 1%Mo; für alle
Schweißpositionen geeignet. Dieser Stahl wird vorwiegend in der Mineralöl-Industrie
verwendet, bei Betriebstemperaturen bis +625°C und relativ geringem Druck. Besonders
geeignet wo Korrosionswiderstand bei hoher Feuchtigkeit notwendig ist. Vorwärmen und
Interpass von 250-300°C wird empfohlen.
E
Hilo sólido para la soldadura de aceros resistentes a la fluencia, aleados al 9% Cr y 1% Mo.
Este tipo de acero es empleado sobre todo en la industria petrolífera para temperaturas de
ejercicio hasta +625ºC, con una presión relativamente baja, donde se requiera
particularmente resistencia a la corrosión en presencia de hidrógeno. Es aconsejable
precalentamiento y temperatura entre pasadas de 250 - 300ºC.
Suitable For
ASTM A 199-76, ASTM A 200-75, ASTM A 213-76d
ASTM A
ASTM A
ASTM A
All-weld metal
Chemical
Composition (%)
C
0.04-0.1
Mn
0.7-1
Si
0.5
S
0.025 max
P
0.025 max
Cu
0.35 max
Ni
0.2 max
Mo
0.98
Cr
8.78
As
Sb
Pb
V
Sn
Nb
Ti
Mg
Al
N
Nb Ta
F. N.
All-weld metal Mechanical Properties
Heat Treatment
PWHT 750°C x 1h
Tensile Strength
2
N/mm
560 min
Yield Strength
2
N/mm
470 min
Shielding Gas
Mix of 80% Ar 20% CO2
Current Conditions
DC +
Elongation 4d
(%)
22 min
SOLID WIRES FOR WELDING ALLOY AND LOW-ALLOY STEELS
Test
Temperature (°C)
KV (J)
70 min
199
GMAW - GTAW
Applications and Caratteristics
ETC KV7M
Classification
AWS
5.28: ER90S-B9
EN
Welding Positions
Approvals
12070: G Cr Mo 9 1
GB
Solid wire suitable to weld low alloy steels like P91. Excellent mechancal propoerties.
I
Filo pieno per la saldatura di acciai debolmente legati tipo P91. Buone proprietà mecccaniche.
D
WIG Schweißstab für das Verschweißen von leicht legierten Baustählen des typst P91. Gute
mechanische Eigenschaften.
E
Hilo sólido para la soldadura de aceros débilmente aleados del tipo P91. Buenas propiedades
mecánicas.
Suitable For
All-weld metal
Chemical
Composition (%)
C
0.07-0.13
Mn
1.1 max
Si
0.3 max
S
0.01 max
P
0.01 max
Cu
0.1 max
Ni
0.4-1
Mo
0.8-1.2
Cr
8.5-9.5
As
Sb
Pb
V
0.15-0.25
Sn
Nb
0.03-0.1
Ti
Mg
Al
0.04 max
N
0.03-0.07
Nb Ta
0.1 max
F. N.
All-weld metal Mechanical Properties
Heat Treatment
PWHT 750°C x 1h
Tensile Strength
2
N/mm
620
Yield Strength
2
N/mm
410
Shielding Gas
Mix of 80% Ar 20% CO2
Current Conditions
DC +
Elongation 4d
(%)
SOLID WIRES FOR WELDING ALLOY AND LOW-ALLOY STEELS
Test
Temperature (°C)
KV (J)
16
200
GMAW - GTAW
Applications and Caratteristics
ETC 307
Classification
AWS
A5.9: ER 307 (approx)
EN
Welding Positions
Approvals
12070: G 18 8Mn
Applications and Caratteristics
Stainless solid wire suitable to weld dissimilar steels, hardening and tempering steels, 13%
Mn steels, Cr steels and ballistic steels. Good mechanical properties and wear standing. ETC
307 is also indicated for buffer layers.
I
Filo inox per la saldatura di acciai dissimili, acciai da bonifica, al 13% Mn, acciai al Cr, acciai
da corazza a balistici. Deposito con notevoli caratteristiche meccaniche e di resistenza all‘
usura. Indicato anche per l'esecuzione di strati cuscinetto e strati intermedi di placcature.
D
Rostfreier Massivdrahtelektrode für das Verschweißen von unterschiedlichen Baustählen,
Vergütungsstählen mit 13% Mn, Cr-Stahl und ballistischem Panzerstahl. Schweißgut mit
guten mechanischen Eigenschaften und Verschleißfestigkeit. Geeignet für die Bildung von
Pufferlagen und Zwischenlagen bei Plattierung.
E
Hilo sólido inoxidable para soldadura de aceros disimilares, aceros bonificados, al 13% Mn,
aceros al Cr, aceros de blindaje. Depósito con notables características mecánicas y de
resistencia al desgaste. Indicado para la ejecución como capa tampón ó capa intermedia en
plaqueados.
Suitable For
1.4301 - X 5 Cr Ni 18 10
X C Ni
AISI 307, dissimilar steels
All-weld metal
Chemical
Composition (%)
C
0.1
Mn
7.15
Si
0.8
S
0.03
P
0.03
Cu
0.7
Ni
9.15
Mo
0.75
Cr
19.45
As
Sb
Pb
V
Sn
Nb
Ti
Mg
Al
N
Nb Ta
-
GMAW - GTAW
GB
F. N.
All-weld metal Mechanical Properties
Heat Treatment
As Welded
Tensile Strength
2
N/mm
590
Shielding Gas
Mix of 98% Ar 2% O2
Current Conditions
DC +
Yield Strength
2
N/mm
420 min
Elongation 4d
(%)
Test
Temperature (°C)
KV (J)
30 min
20°C
47J
99% Ar 1% O2
SOLID WIRES FOR WELDING STAINLESS STEELS
201
ETC 308H
Classification
AWS
A5.9: ER 308H
EN
Welding Positions
Approvals
12070: G 19 9H
Applications and Caratteristics
Stainless solid wire like ER 308H suitable to weld austenitic stainless steels like AISI 304H and
AISI 308H. Excellent corrosion resistance and good mechanical properties. Notch-free weld
deposit.
I
Filo inox del tipo ER 308H indicato per la saldatura di acciai inox austenici del tipo AISI 304H e
308H. Ottima resistenza meccanica e alla corrosione. Elevata resistenza alla fessurazione.
D
Rostfreier Massivdrahtelektrode des Typs ER 308H; geeignet für das Verschweißen von
rostfreien austenitischen Baustählen, z.B. AISI 304H und 308H. Sehr gute mechanische
Beständigkeit und Korrosionswiderstand. Sehr hohe Rißunempfindlichkeit.
E
Hilo sólido inoxidable ER 308H indicado para la soldadura de acero inoxidable austenítico del
tipo AISI 304H y 308H. Excelente resistencia a la corrosión y buenas propiedades mecánicas.
Elevada resistencia a la fisuración.
Suitable For
1.4301 - X 5 Cr Ni 18 10
X C Ni
All-weld metal
Chemical
Composition (%)
C
0.06
Mn
1.9
Si
0.45
S
0.02
P
0.03
Cu
0.3
Ni
10.4
Mo
0.5
Cr
20.85
As
Sb
Pb
V
Sn
Nb
Ti
Mg
Al
N
Nb Ta
-
GMAW - GTAW
GB
F. N.
All-weld metal Mechanical Properties
Heat Treatment
As Welded
Tensile Strength
2
N/mm
520 min
Shielding Gas
Mix of 98% Ar 2% O2
Current Conditions
DC +
Yield Strength
2
N/mm
400 min
Elongation 4d
(%)
Test
Temperature (°C)
KV (J)
35 min
20°C
47J
99% Ar 1% O2
SOLID WIRES FOR WELDING STAINLESS STEELS
202
ETC 308L
Classification
AWS
A5.9: ER 308L
EN
12072: G 19 9L
Wr.
1.4316
Welding Positions
Approvals
Applications and Caratteristics
Stainless solid wire like ER 308L suitable to weld austenitic stainless steels like AISI 304 and
AISI 308. Excellent corrosion resistance and good mechanical properties. Notch-free weld
deposit.
I
Filo inox del tipo ER 308L indicato per la saldatura di acciai inox austenici del tipo AISI 304 e
308. Ottima resistenza meccanica e alla corrosione. Elevata resistenza alla fessurazione.
D
Rostfreier Massivdrahtelektrode des Typs ER 308L. Geeignet für das Verschweißen von
austenitischem, rostfreiem Stahl des Typs AISI 304 und 308. Hohe Korrosionsbeständigkeit und
Rißunempfindlichkeit.
E
Hilo sólido inoxidable del tipo ER308L indicado para la soldadura de aceros inoxidables
austeníticos del tipo AISI304 y 308. Optima resistencia mecánica y a la corrosión. Elevada
resistencia a la fisuración.
Suitable For
AISI 308
1.4301 - X 5 Cr Ni 18 10
X C Ni
All-weld metal
Chemical
Composition (%)
C
0.02
Mn
1.8
Si
0.45
S
0.02
P
0.025
Cu
0.2
Ni
10
Mo
0.2
Cr
20.2
As
Sb
Pb
V
Sn
Nb
Ti
Mg
Al
N
Nb Ta
-
GMAW - GTAW
GB
F. N.
All-weld metal Mechanical Properties
Heat Treatment
As welded
Tensile Strength
2
N/mm
540 min
Shielding Gas
Mix of 98% Ar 2% O2
Current Conditions
DC +
Yield Strength
2
N/mm
350 min
Elongation 4d
(%)
Test
Temperature (°C)
KV (J)
35 min
20°C
47J
99% Ar 1% O2
SOLID WIRES FOR WELDING STAINLESS STEELS
203
ETC 308L Si
Classification
AWS
A5.9: ER 308L Si
EN
12072: G 19 9 Lsi
Wr.
1.4316
Welding Positions
Approvals
TUV
Applications and Caratteristics
Stainless solid wire like ER 308L suitable to weld austenitic stainless steels like AISI 304 and
AISI 308L Excellent corrosion resistance and good mechanical properties. Si = 0,85% content
improves weldability and appearance.
I
Filo inox del tipo ER 308L indicato per la saldatura di acciai inox austenici del tipo AISI 304 e
308L. Ottima resistenza meccanica e alla corrosione. Il contenuto Si = 0,85% conferisce una
migliore caratteristica di saldabilità ed estetica.
D
Rostfreier Massivdrahtelektrode des Typs ER 308L. Geeignet für das Verschweißen von
austenitischem, rostfreiem Stahl des Typs AISI 304 und 308L. Hohe Korrosionsbeständigkeit
und mechanische Beständigkeit. Der Si-Gehalt (0,85%) garantiert verbesserte
Schweißbarkeit und ein schönes Nahtbild.
E
Hilo sólido inoxidable tipo ER308L indicado para soldadura de aceros inoxidables austeníticos
del tipo AISI 304 y 308L. Optima resistencia mecánica y a la corrosión. El contenido de Si =
0,085% le confiere unas mejores características de soldabilidad y estética.
Suitable For
AISI 308
1.4301 - X 5 Cr Ni 18 10
X C Ni
All-weld metal
Chemical
Composition (%)
C
0.025
Mn
1.8
Si
0.85
S
0.02
P
0.025
Cu
0.2
Ni
10.2
Mo
0.2
Cr
20
As
Sb
Pb
V
Sn
Nb
Ti
Mg
Al
N
Nb Ta
-
GMAW - GTAW
GB
F. N.
All-weld metal Mechanical Properties
Heat Treatment
As welded
Tensile Strength
2
N/mm
520 min
Yield Strength
2
N/mm
350 min
Shielding Gas
Mix of 99% Ar 1% O2 99%Ar 1%O2
Current Conditions
DC +
SOLID WIRES FOR WELDING STAINLESS STEELS
Elongation 4d
(%)
Test
Temperature (°C)
KV (J)
35 min
20°C
47J
204
ETC 309L
Classification
AWS
A5.9: ER 309L
EN
12072: G 23 12L
Wr.
1.4332
Welding Positions
Approvals
Applications and Caratteristics
Stainless solid wire suitable to weld austenitic-ferritic steels with 25% Cr and 12% Ni.
Temperature up to 300°C. Upon request we can supply ETC 309 full wire with max. C. 0.12%.
I
Filo inox per la saldatura di acciai austeno-ferritici con 25% Cr e 12% Ni. Massima
temperatura di esercizio + 300°C. Il filo pieno ETC 309 con C 0.12% max, è disponibile su
richiesta.
D
Rostfreie Massivdrahtelektrode für das Verschweißen von austenitisch ferritischem Stahl mit
25% Cr und 12% Ni. Maximale Betriebstemperatur plus 300 C°. Auf Anfrage ist der
Massivdraht ETC 309 mit max C 0,12% erhältlich.
E
Hilo sólido inoxidable para la soldadura de aceros austeníticos-ferríticos, con 25% Cr y 12% Ni.
Temperatura máxima de ejercicio 300ºC. Este hilo con C máx. 0,12% está disponible bajo
pedido.
Suitable For
AISI 309, X 6 Cr Ni 2314, SUS 309S, dissimilar steels
All-weld metal
Chemical
Composition (%)
C
0.02
Mn
1.8
Si
0.45
S
0.03
P
0.03
Cu
0.2
Ni
13.45
Mo
0.3
Cr
24.2
As
Sb
Pb
V
Sn
Nb
Ti
Mg
Al
N
Nb Ta
-
GMAW - GTAW
GB
F. N.
All-weld metal Mechanical Properties
Heat Treatment
As welded
Tensile Strength
2
N/mm
520 min
Yield Strength
2
N/mm
350 min
Shielding Gas
Mix of 99% Ar1% O2 99%Ar 1%O2
Current Conditions
DC +
SOLID WIRES FOR WELDING STAINLESS STEELS
Elongation 4d
(%)
Test
Temperature (°C)
KV (J)
30 min
20°C
47J
205
ETC 309L Mo
Classification
AWS
A5.9: ER 309L Mo
(
)
EN
12070: G 23 12 2L
Welding Positions
Approvals
Applications and Caratteristics
Stainless solid wire like 25Cr Ni l2 with low C and high Mo. Suitable to weld austenitic
stainless steels like AISI 309. ETC 309L Mo is generally used to weld dissimilar steels.
I
Filo inox del tipo 25Cr 12Ni con basso contenuto di C e alto contenuto di Mo. E' indicato per la
saldatura di acciai inox austenitici del tipo AISI 309. Viene impiegato per la saldatura di acciai
dissimili.
D
Rostfreie Massivdrahtelektrode des Typs 25 Cr und 12 Ni mit niedrigem Kohlenstoffgehalt und
hohem Mo-Gehalt. Geeignet für das Verschweißen von rostfreiem, austenitischem Stahl des
Typs AISI 309. Es wird für das Verschweißen von unterschiedlichen Baustählen eingesetzt.
E
Hilo sólido inoxidable del tipo 25% Cr 12% Ni con bajo contenido en C y alto contenido de Mo.
Está indicado para la soldadura de aceros inoxidables austeníticos del típo AIS I309. Es muy
empleado para la soldadura de aceros disimilares.
Suitable For
AISI 309, X 6 Cr Ni 2314, SUS 309S, Dissimilar steels
All-weld metal
Chemical
Composition (%)
C
0.03
Mn
1.6
Si
0.45
S
0.03
P
0.03
Cu
0.5
Ni
15
Mo
2.7
Cr
22
As
Sb
Pb
V
Sn
Nb
Ti
Mg
Al
N
Nb Ta
-
GMAW - GTAW
GB
F. N.
All-weld metal Mechanical Properties
Heat Treatment
As welded
Tensile Strength
2
N/mm
520 min
Yield Strength
2
N/mm
350 min
Shielding Gas
99% Ar 1% O2 99%Ar 1%O2
Current Conditions
DC +
SOLID WIRES FOR WELDING STAINLESS STEELS
Elongation 4d
(%)
Test
Temperature (°C)
KV (J)
30 min
20°C
47J
206
ETC 309L Si
Classification
AWS
A5.9: ER 309L Si
EN
Welding Positions
Approvals
12072: G 23 12 L Si
Applications and Caratteristics
Stainless solid wire like 25 Cr 12 Ni low C content. The increased Si quantity gives the wire an
excellent weldability. ETC 309L Si is suitable to weld austenitic stainless steels like AISl 309. It
is generally used to weld dissimilar steels and buffer layers.
I
Filo inox del tipo 25Cr 12Ni con basso contenuto di C. La più alta percentuale di Si conferisce al
filo un'ottima saldabilità. E' indicato per la saldatura di acciai inox austenitici del tipo AISI 309.
Viene impiegato per la saldatura di acciai dissimili e per strati cuscinetto.
D
Rostfreie Massivdrahtelektrode des Typs 25Cr und 12Ni mit niedrigem Kohlenstoffgehalt. Der
höhere Si-Gehalt verleiht dem Draht eine gute Schweißbarkeit. Geeignet für das
Verschweißen von rostfreiem, austenitischem Stahl des Typs AISI 309. Es wird eingesetzt für
das Verschweißen von unterschiedlichen Baustählen und die Bildung von Pufferlagen.
E
Hilo sólido inoxidable tipo 25Cr 12%Ni con bajo contenidoo en C. El alto porcentaje de Si le
confiere una óptima soldablidad. Está indicado para la soldadura de aceros inoxidables
austeníticos del tipo AISI 309. Muy empleado en la soldadura de aceros disimilares y
plaqueados.
Suitable For
AISI 309
All-weld metal
Chemical
Composition (%)
C
0.02
Mn
1.5
Si
0.85
S
0.03
P
0.03
Cu
0.3
Ni
13.1
Mo
0.3
Cr
24.1
As
Sb
Pb
V
Sn
Nb
Ti
Mg
Al
N
Nb Ta
-
GMAW - GTAW
GB
F. N.
All-weld metal Mechanical Properties
Heat Treatment
As welded
Tensile Strength
2
N/mm
550 min
Shielding Gas
98% Ar 2% O2
Current Conditions
DC +
Yield Strength
2
N/mm
400 min
Elongation 4d
(%)
Test
Temperature (°C)
KV (J)
30 min
20°C
47J
99% Ar 1% O2
SOLID WIRES FOR WELDING STAINLESS STEELS
207
ETC 310
Classification
AWS
A5.9: ER 310
EN
Welding Positions
Approvals
12070: G 25 20
Applications and Caratteristics
Stainless solid wire like ER310 with 25% Cr and 20% Ni. Suitable for welding steels having the
same chemical compositions or dissimilar steels. The deposit is totally austenitic. Excellent
high temperature corrosion resistance.
I
Filo inox del tipo ER310 con 25%Cr e 20%Ni indicato per la saldatura di acciai aventi la stessa
composizione chimica o per acciai dissimili. Deposito completamente austenico. Ottima
resistenza alla corrosione anche a caldo.Filo inox del tipo ER310 con 25%Cr e 20%Ni indicato
per la saldatura di acciai aventi la stessa composizione chimica o per acciai dissimili.
Deposito completamente austenico. Ottima resistenza alla corrosione anche a caldo.
D
Rostfreie Massivdrahtelektrode des Typs ER 310 mit 25% Cr und 20% Ni. Geeignet für das
Verschweißen von Baustählen mit gleicher chemischer Zusammensetzung oder
unterschiedlichen Stahlsorten. Voll austenitisches Schweißgut. Gute Korrosionsfestigkeit
auch im Warmzustand.
E
Hilo sólido inoxidable del tipo ER 310 con 25%Cr y 20%Ni indicado para la soldadura de aceros
con la misma composición química o para aceros disimilares. Depósito completamente
austenítico. Optima resistencia a la corrosión incluso en caliente.
Suitable For
AISI 310, X 22 Cr Ni 2520
All-weld metal
Chemical
Composition (%)
C
0.12
Mn
1.8
Si
0.6
S
0.03
P
0.03
Cu
0.3
Ni
21
Mo
0.3
Cr
26
As
Sb
Pb
V
Sn
Nb
Ti
Mg
Al
N
Nb Ta
-
GMAW - GTAW
GB
F. N.
All-weld metal Mechanical Properties
Heat Treatment
As welded
Tensile Strength
2
N/mm
550
Shielding Gas
98% Ar 2% O2
Current Conditions
DC +
Yield Strength
2
N/mm
390 min
Elongation 4d
(%)
Test
Temperature (°C)
KV (J)
30 min
20°C
47J
99% Ar 1% O2
SOLID WIRES FOR WELDING STAINLESS STEELS
208
ETC 311 CuL
Classification
AWS
A5.9: ER 385 L
Welding Positions
Approvals
GB
Solid wire for welding of stainless steels type 904L; low carbon content. Very good resistance
to intergranular and pitting corrosion.
I
Filo pieno per la saldatura di acciai tipo AISI 904L altamente legati, con basso contenuto di
carbonio. Ottima resistenza alla corrosione in miscele solforose e cloridriche. Buona
resistenza alla corrosione intergranulare.
D
Rostfreie Massivdrahtelektrode zum Verschweißen von hochlegiertem Stahl des Typs AISI
904L mit niedrigem Kohlenstoffgehalt. Optimale Korrosionsbeständigkeit in Schwefeldioxidund Salzsäure- Mischungen. Gute Korrosionsbeständigkeit der Zwischenkörnung.
E
Hilo sólido para la soldadura de aceros tipo AISI 904L altamente aleado, con bajo contenido de
C. Optima resistencia a la corrosión en mezclas sulfurosas y clorhídricas. Buena resistencia a
la corrosión intergranular.
Suitable For
AISI 904L.
All-weld metal
Chemical
Composition (%)
C
0.025
Mn
1.9
Si
0.4
S
0.025
P
0.02
Cu
1.5
Ni
25
Mo
4.5
Cr
20
As
Sb
Pb
V
Sn
Nb
Ti
Mg
Al
N
0.1-0.15
Nb Ta
F. N.
All-weld metal Mechanical Properties
Heat Treatment
As welded
Tensile Strength
2
N/mm
560
Shielding Gas
98% Ar 2% O2
Current Conditions
DC +
Yield Strength
2
N/mm
410
Elongation 4d
(%)
Test
Temperature (°C)
KV (J)
35 min
-70°C
100 J min
99% Ar 1% O2
SOLID WIRES FOR WELDING STAINLESS STEELS
209
GMAW - GTAW
Applications and Caratteristics
ETC 312
Classification
AWS
A5.9: ER 312
Welding Positions
EN
12072: G 29 9
Wr.
1.4337
Approvals
Applications and Caratteristics
Stainless solid wire suitable for welding or surfacing hardly weldable steels. Suitable to weld
buffer layers of hard depositions. The excellent mechanical properties and the notch
resistance make this wire of general use.
I
Filo inox per la saldatura e la ricarica di acciai difficilmente saldabili. Adatto per l'esecuzione
di strati intermedi di riporti duri. Le elevate caratteristiche meccaniche e la grande resistenza
alla fessurazione rendono questo filo di impiego universale.
D
Rostfreie Massivdrahtelektrode für das Verschweißen und das Auftragschweißen schwer
schweißbarer Baustähle. Geeignet für die Schaffung von Zwischenlagen bei
Hartmetallauftrag. Durch seine sehr guten mechanischen Eigenschaften und große
Rißunempfindlichkeit findet dieser Draht als universal Werkstoff seinen Einsatz.
E
Hilo sólido inoxidable para la soldadura y recargue de aceros dificilmente soldables. Indicado
para la ejecución de capas intermedias en recargues duros. Sus elevadas características
mecánicas y la gran resistencia a la fisuración hacen que este hilo sea de empleo universal.
Suitable For
AISI 312
All-weld metal
Chemical
Composition (%)
C
0.1
Mn
1.8
Si
0.4
S
0.03
P
0.03
Cu
0.25
Ni
9.3
Mo
0.2
Cr
29-30
As
Sb
Pb
V
Sn
Nb
Ti
Mg
Al
N
Nb Ta
-
GMAW - GTAW
GB
F. N.
All-weld metal Mechanical Properties
Heat Treatment
As welded
Tensile Strength
2
N/mm
650 min
Shielding Gas
98% Ar 2% O2
Current Conditions
DC +
Yield Strength
2
N/mm
450 min
Elongation 4d
(%)
Test
Temperature (°C)
KV (J)
22 min
20°C
47J
99% Ar 1% O2
SOLID WIRES FOR WELDING STAINLESS STEELS
210
ETC 316L
Classification
AWS
A5.9: ER 316L Si
AWS
A5.9: ER 316H *
EN
12072: G 19 12 3L
Wr.
1.4430
Welding Positions
Approvals
Applications and Caratteristics
Stainless solid wire like ER 316L with C 0,03% max. Excellent mechanical and chemical
resistance, suitable for welding or surfacing stainless steels having the same chemical
analysis. Excellent appearance. Upon request we can supply ETC 316H full wire with max. C.
0.08%.
I
Filo inox tipo ER 316L con C 0,03% max. Ottima resistenza meccanica e chimica, indicato nella
saldatura o ricarica di acciai inox con uguale composizione chimica. Ottima estetica. Il filo
pieno ETC 316H con C 0.08% max, è disponibile su richiesta
D
Rostfreie Massivdrahtelektrode, Typ ER 316L mit 0,03% max Kohlenstoff. Optimale
mechanische und chemische Beständigkeit. Geeignet für das Verschweißen oder das
Auftragschweißen von rostfreiem Stahl mit gleicher chemischer Zusammensetzung. Gutes
Nahtergebnis. Auf Anfrage ist der Massivdraht ETC 316H mit max C 0,08% erhältlich.
E
Hilo sólido inoxidable tipo ER 316L con C. máx. 0,03%. Excelentes características mecánicas y
químicas. Indicado en la soldadura y recargue de aceros inoxidables con igual composición
química. Excelente estética del cordón. El hilo ETC 316L con C máx. 0,08% está disponible bajo
pedido.
Suitable For
AISI 316 L, X 2 Cr Ni Mo 1712, X 2 Cr Ni Mo 1713
All-weld metal
Chemical
Composition (%)
C
0.02
Mn
1.4
Si
0.45
S
0.02
P
0.025
Cu
0.2
Ni
12.3
Mo
2.6
Cr
20
As
Sb
Pb
V
Sn
Nb
Ti
Mg
Al
N
Nb Ta
-
GMAW - GTAW
GB
F. N.
All-weld metal Mechanical Properties
Yield Strength
2
N/mm
370 min *
Elongation 4d
(%)
Test
Temperature (°C)
KV (J)
As welded
Tensile Strength
2
N/mm
500 min *
30 min *
20°C
47J
As welded
550 min
400 min
30 min
20°C
47J
Heat Treatment
Shielding Gas
98% Ar 2% O2
Current Conditions
DC +
99% Ar 1% O2
SOLID WIRES FOR WELDING STAINLESS STEELS
211
ETC 316L N
Classification
DIN
8556: 20 16 3 Mn L
Welding Positions
Approvals
RINA
GB
Stainless steel solid wire like ER 316L with N. Good mechanical and chemical resistance,
suitable for welding or hardfacing stainless steels and 5% Ni steels.
I
Filo inox tipo ER 316L con aggiunta di azoto. Ottima resistenza meccanica e chimica, indicato
nella saldatura o ricarica di acciai inox e acciai al 5% di Ni.
D
E
Hilo sólido inoxidable tipo ER 316L con añadido de N. Optima resistencia mecánica y química,
indicado en la soldadura o recargue de aceros inoxidables con igual composición química.
Suitable For
All-weld metal
Chemical
Composition (%)
C
0.02
Mn
7
Si
0.9
S
0.02 max
P
0.02 max
Cu
Ni
17
Mo
3
Cr
20
As
Sb
Pb
V
Sn
Nb
Ti
Mg
Al
N
0.15
Nb Ta
F. N.
All-weld metal Mechanical Properties
Heat Treatment
As welded
Tensile Strength
2
N/mm
580
Shielding Gas
98% Ar 2% O2
Current Conditions
DC +
Yield Strength
2
N/mm
450
Elongation 4d
(%)
Test
Temperature (°C)
KV (J)
-120°C
47
99% Ar 1% O2
SOLID WIRES FOR WELDING STAINLESS STEELS
212
GMAW - GTAW
Applications and Caratteristics
ETC 316L Si
Classification
AWS
A5.9: ER 316L Si
EN
12072: G 19 12 3L Si
Wr.
1.4430
Welding Positions
Approvals
TUV
Applications and Caratteristics
Stainless solid wire like ER 316 with C 0.03% max and Si 0,85 %. Excellent mechanical and
chemical resistance, suitable for welding or surfacing stainless steels having the same
chemical analysis. Excellent appearance.
I
Filo inox tipo ER 316L con C 0,03%max con Si 0,85%. Ottima resistenza meccanica e chimica,
indicato nella saldatura o ricarica di acciai inox con uguale composizione chimica. Ottima
estetica.
D
Rostfreie Massivdrahtelektrode, Typ ER 316L mit 0,03%max C und 0,85% Si. Optimale
mechanische und chemische Beständigkeit. Geeignet für das Verschweißen oder das
Auftragschweißen von rostfreiem Stahl mit gleicher chemischer Zusammensetzung. Gutes
Nahtergebnis.
E
Hilo sólido inoxidable tipo ER 316L con C máx. 0,03% y 0,85% de Si. Optima resistencia
mecánica y química, indicado para soldadura o recargue de aceros inoxidables con igual
composición química. Excelente estética del cordón.
Suitable For
AISI 316 Lsi
All-weld metal
Chemical
Composition (%)
C
0.02
Mn
1.8
Si
0.85
S
0.02
P
0.025
Cu
0.2
Ni
12
Mo
2.7
Cr
20
As
Sb
Pb
V
Sn
Nb
Ti
Mg
Al
N
Nb Ta
-
GMAW - GTAW
GB
F. N.
All-weld metal Mechanical Properties
Heat Treatment
As welded
Tensile Strength
2
N/mm
510
Shielding Gas
98% Ar 2% O2
Current Conditions
DC +
Yield Strength
2
N/mm
350
Elongation 4d
(%)
Test
Temperature (°C)
KV (J)
30
20°C
47
99% Ar 1% O2
SOLID WIRES FOR WELDING STAINLESS STEELS
213
ETC 318 Si
Classification
EN
12072: 19 12 3 Nb Si
Wr.
Welding Positions
Approvals
1.4576
Applications and Caratteristics
Stainless solid wire suitable to weld stabilised austenitic steels like AISI 318. Nb + Ta improve
the weld deposit oxidation resistance.
I
Filo inox per la saldatura di degli acciai austenitici stabilizzati del tipo AISI 318. La presenza di
stabilizzanti migliora la resistenza all’ossidazione del deposito.
D
Rostfreie Massivdrahtelektrode zum Verschweißen von austenitischem stabilisiertem AISI
318-Stahl. Das Vorhandensein von Stabilisierern verbessert die Oxidationsfestigkeit des
Auftrags.
E
Hilo sólido inoxidable para la soldadura de aceros austeníticos estabilizados del tipo AISI 318.
La presencia de estabilizantes mejora la resistencia a la oxidación del depósito.
Suitable For
All-weld metal
Chemical
Composition (%)
C
0.07
Mn
1.75
Si
0.85
S
0.015
P
0.02
Cu
0.25
Ni
12.6
Mo
2.6
Cr
19.13
As
Sb
Pb
V
Sn
Nb
Ti
Mg
Al
N
Nb Ta
0.7
GMAW - GTAW
GB
F. N.
All-weld metal Mechanical Properties
Heat Treatment
As welded
Tensile Strength
2
N/mm
550 min
Shielding Gas
98% Ar 2% O2
Current Conditions
DC +
Yield Strength
2
N/mm
400 min
Elongation 4d
(%)
Test
Temperature (°C)
KV (J)
30 min
99% Ar 1% O2
SOLID WIRES FOR WELDING STAINLESS STEELS
214
ETC 347
Classification
AWS
A5.9: ER 347
Welding Positions
EN
12072: G 19 9Nb
Wr.
1.4551
Approvals
Applications and Caratteristics
Stainless solid wire suitable to weld stabilised austenitic steels like AISI 321 and 347. Nb+Ta
improve the weld deposit oxidation resistance.
I
Filo inox per la saldatura degli acciai austenici stabilizzati, del tipo AISI 321 e 347. La presenza
dello stabilizzante migliora notevolmente la resistenza all'ossidazione del deposito.
D
Rostfreie Massivdrahtelektrode für das Verschweißen von stabilisierten, austenitischen
Stählen, Typ AISI 321 und 347. Der Stabilisator verbessert die Oxydationsbeständigkeit des
Auftrages.
E
Hilo sólido inoxidable para soldadura de aceros austeníticos estabilizados del tipo AISI 321 y
347. La presencia de estabilizantes mejora notablemente la resistencia a la oxidación del
depósito.
Suitable For
AISI 347, X 6 Cr Ni Nb 1811, AISI 321
All-weld metal
Chemical
Composition (%)
C
0.05
Mn
1.6
Si
0.45
S
0.03
P
0.03
Cu
Ni
10
Mo
0.75
Cr
19.5
As
Sb
Pb
V
Sn
Nb
Ti
Mg
Al
N
Nb Ta
0.4
GMAW - GTAW
GB
F. N.
All-weld metal Mechanical Properties
Heat Treatment
As welded
Tensile Strength
2
N/mm
550 min
Shielding Gas
98% Ar 2% O2
Current Conditions
DC +
Yield Strength
2
N/mm
400 min
Elongation 4d
(%)
Test
Temperature (°C)
KV (J)
30 min
99% Ar 1% O2
SOLID WIRES FOR WELDING STAINLESS STEELS
215
ETC 410 NiMo
Classification
AWS
Welding Positions
Approvals
A5.9: ER 410 NiMo
Applications and Caratteristics
Solid wire to weld steels AISI 410 Ni Mo. These are self- hardening steels and usually require
pre-heating and stress relieved treatments in order to obtain ductile metals.
I
Filo pieno per la saldatura di acciai serie AISI 410 Ni Mo. Tali acciai sono del tipo
autotemprante e pertanto richiedono trattamenti di preriscaldo e di distensione al fine di
ottenere delle saldature con sufficiente duttilità.
D
Rostfreie Massivdrahtelektrode für das Verschweißen von Stählen mit AISI 410 Ni Mo. Diese
Stahlsorten sind selbsthärtend und müssen daher für eine ausreichende Dehnbarkeit der
Naht, vorgewärmt und vorgestreckt werden.
E
Hilo sólido para la soldadura de aceros serie AISI 410 Ni Mo. Tales aceros son del tipo
autotemplados y por tanto requieren tratamientos de precalentamiento y distensionado a fin
de obtener una soldadura con suficiente ductilidad.
Suitable For
All-weld metal
Chemical
Composition (%)
C
0.06
Mn
0.6
Si
0.5
S
0.03
P
0.03
Cu
0.7
Ni
5
Mo
0.7
Cr
12.5
As
Sb
Pb
V
Sn
Nb
Ti
Mg
Al
N
Nb Ta
-
GMAW - GTAW
GB
F. N.
All-weld metal Mechanical Properties
Heat Treatment
As Welded
Tensile Strength
2
N/mm
760 min
Shielding Gas
98% Ar 2% O2
Current Conditions
DC +
Yield Strength
2
N/mm
400 min
Elongation 4d
(%)
Test
Temperature (°C)
KV (J)
20 min
20°C
47J
99% Ar 1% O2
SOLID WIRES FOR WELDING STAINLESS STEELS
216
ETC 410L
Classification
AWS
A5.9: ER 410
EN
12070: G 13L
Wr.
1.4009
Welding Positions
Approvals
GB
Solid wire to weld 12%Cr steels (AISI 410). These are self- hardening steels and usually
require pre-heating and stress relieved treatments in order to obtain ductile metals. Upon
request we can supply ETC 410 solid wire with max C 0,08%.
I
Filo pieno per la saldatura di acciai al 12% Cr (AISI 410).Tali acciai sono del tipo autotemprante
e pertanto richiedono trattamenti di preriscaldo e di distensione al fine di ottenere delle
saldature con sufficiente duttilità. Il filo pieno ETC 410 con C 0,08% max, è disponibile su
richiesta.
D
Rostfreie Massivdrahtelektrode für das Verschweißen von Stählen mit 12% Cr (AISI 410).
Diese Stahlsorten sind selbsthärtend und müssen daher für eine ausreichende Dehnbarkeit
der Naht, vorgewärmt und vorgestreckt werden. Auf Anfrage ist der Massivdraht ETC 410 mit
max C 0,08%.
E
Hilo sólido para soldadura de aceros al 12% Cr (AISI410).Tales aceros son del tipo
autotemplados y por tanto requiere tratamiento de precalentamiento y de distensionado a fin
de obtener una soldadura con suficiente ductilidad. El hilo ETC 410 con C máx.0,08% está
disponible bajo pedido.
Suitable For
AISI 410, X 12 Cr 13
All-weld metal
Chemical
Composition (%)
C
0.03 max
Mn
0.4 max
Si
0.5 max
S
0.03 max
P
0.03 max
Cu
0.2 max
Ni
0.6 max
Mo
0.7 max
Cr
13.5 max
As
Sb
Pb
V
Sn
Nb
Ti
Mg
Al
N
Nb Ta
F. N.
All-weld metal Mechanical Properties
Heat Treatment
PWHT 750°C x 1h
Tensile Strength
2
N/mm
450 min
Shielding Gas
Mix of 98% Ar 2% O2
Current Conditions
DC +
Yield Strength
2
N/mm
400 min
Elongation 4d
(%)
Test
Temperature (°C)
KV (J)
20 min
99% Ar 1% O2
SOLID WIRES FOR WELDING STAINLESS STEELS
217
GMAW - GTAW
Applications and Caratteristics
ETC 420
Classification
AWS
A5.9: ER 420
EN
Welding Positions
Approvals
12072: G 13L
GB
Solid wire to weld steels AISI 420. These are self- hardening steels and usually require
pre-heating and stress relieved treatments in order to obtain ductile metals.
I
Filo pieno per la saldatura di acciai serie AISI 420. Tali acciai sono del tipo autotemprante e
pertanto richiedono trattamenti di preriscaldo e di distensione al fine di ottenere delle
saldature con sufficiente duttilità.
D
Rostfreie Massivdrahtelektrode für das Verschweißen von Stählen mit AISI 420. Diese
Stahlsorten sind selbsthärtend und müssen daher für eine ausreichende Dehnbarkeit der
Naht, vorgewärmt und vorgestreckt werden.
E
Hilo sólido para la soldadura de aceros de la serie AISI 420, que son del tipo autotemplante,
por lo que requieren tratamiento de precalentamiento y de distensionado, a fin de obtener una
soldadura con la suficiente ductilidad.
Suitable For
AISI 410, X 12 Cr 13
All-weld metal
Chemical
Composition (%)
C
0.3 max
Mn
0.45
Si
0.4
S
0.025
P
0.03
Cu
0.2
Ni
0.45
Mo
0.2
Cr
13.5
As
Sb
Pb
V
Sn
Nb
Ti
Mg
Al
N
Nb Ta
F. N.
All-weld metal Mechanical Properties
Heat Treatment
PWHT 750°C x 1h
Tensile Strength
2
N/mm
450 min
Shielding Gas
98% Ar 2% O2
Current Conditions
DC +
Yield Strength
2
N/mm
400 min
Elongation 4d
(%)
Test
Temperature (°C)
KV (J)
20 min
99% Ar 1% O2
SOLID WIRES FOR WELDING STAINLESS STEELS
218
GMAW - GTAW
Applications and Caratteristics
ETC 430
Classification
AWS
A5.9: ER 430
EN
Welding Positions
Approvals
12072: G 17
GB
Solid wire suitable for welding of 15-17% Cr steels (AISI 430). This kind of steel has been
developed for air hardening and need therefore pre-heating and stress relieving treatments in
order to obtain a suitable ductility to allow mechanical working.
I
Filo pieno per la saldatura di acciai al 15-17% Cr (AISI 430). Tali tipi di acciaio sono previsti per
la tempra in aria e richiedono pertanto dei trattamenti di preriscaldo e di distensione al fine di
ottenere delle saldature di sufficiente duttilità per la lavorazione meccanica.
D
Rostfreie Massivdrahtelektrode für das Verschweißen von Stahl mit 15-17% Cr (AISI 430).
Diese Stahlsorten sind für das Lufthärten vorgesehen und verlangen daher ein Vorwärmen
und eine Vordehnung, um eine ausreichend flexible Naht für die nachfolgende mechanische
Bearbeitung zu schaffen.
E
Hilo sólido para la soldadura de aceros al 15-17% Cr (AISI 430). Tales tipos de aceros están
previstos para su temple al aire y requieren por tanto de tratamiento de precalentamiento y
de distensionado a fin de obtener la suficiente ductilidad para su mecanizado.
Suitable For
AISI 430.
All-weld metal
Chemical
Composition (%)
C
0.055 max
Mn
0.6
Si
0.4
S
0.03 max
P
0.03 max
Cu
0.45 max
Ni
0.45
Mo
0.64
Cr
17
As
Sb
Pb
V
Sn
Nb
Ti
Mg
Al
N
Nb Ta
F. N.
All-weld metal Mechanical Properties
Heat Treatment
PWHT 770°C x 2h
Tensile Strength
2
N/mm
450
Shielding Gas
98% Ar 2% O2
Current Conditions
DC +
Yield Strength
2
N/mm
400 min
Elongation 4d
(%)
Test
Temperature (°C)
KV (J)
20 min
99% Ar 1% O2
SOLID WIRES FOR WELDING STAINLESS STEELS
219
GMAW - GTAW
Applications and Caratteristics
ETC 22 9 3L
Classification
AWS
A5.9: ER 2209
EN
12072: G 22 9 3NL
Wr.
1.4462
Welding Positions
Approvals
Applications and Caratteristics
Solid wire suitable to weld two-phase Duplex. The excellent corrosion resistance and the
weld metal mechanical properties depend on welding procedures. Temperature up to 280°C.
I
Filo pieno per la saldatura di acciai bifasici tipo Duplex. La ottima resistenza alla corrosione e
le caratteristiche meccaniche del deposito dipendono molto dalla tecnica di saldatura.
Temperatura di esercizio fino a 280°C.
D
Rostfreie Massivdrahtelektrode für das Verschweißen von Zweiphasen-Stahl, Typ Duplex.
Eine gute Korrosionsbeständigkeit und gute mechanische Eigenschaften des Auftrages
hängen in bedeutendem Ausmaß von der angewandten Schweißtechnik ab.
Betriebstemperatur bis 280°C.
E
Hilo sólido para soldadura de aceros tipo Duplex. La óptima resistencia a la corrosión y las
características mecánicas del depósito dependen mucho de la técnica de soldadura.
Temperatura de ejercicio hasta 280ºC.
Suitable For
Duplex 1.4462
All-weld metal
Chemical
Composition (%)
C
0.02
Mn
1.7
Si
0.5
S
0.012
P
0.025
Cu
Ni
9.15
Mo
3.25
Cr
23
As
Sb
Pb
V
Sn
Nb
Ti
Mg
Al
N
0.15
Nb Ta
-
GMAW - GTAW
GB
F. N.
All-weld metal Mechanical Properties
Heat Treatment
As Welded
Tensile Strength
2
N/mm
800 min
Shielding Gas
Mix of 99% Ar 1% O2
Current Conditions
DC +
Yield Strength
2
N/mm
600 min
Elongation 4d
(%)
Test
Temperature (°C)
KV (J)
26 min
20°C
80 J
99% Ar 1% O2
SOLID WIRES FOR WELDING STAINLESS STEELS
220
ETC Ni 90
Classification
AWS
A5.14: ER Ni-1
Welding Positions
Approvals
GB
Solid wire suitable to weld alloys with equal chemical analysis. Good appearance and
excellent chemical resistance.
I
Filo pieno indicato per la saldatura o ricarica di leghe con uguale composizione chimica.
Buona estetica e ottima resistenza agli agenti chimici.
D
Massivdrahtelektrode für das Verschweißen oder Auftragschweißen von Legierungen mit
gleicher chemischer Zusammensetzung. Gutes Nahtergebnis und hohe Beständigkeit gegen
chemische Substanzen.
E
Hilo sólido indicado para la soldadura o recargue de aleaciones con igual composición
química. Buena estetica y óptima resistencia a agentes químicos.
Suitable For
All-weld metal
Chemical
Composition (%)
C
0.1
Mn
1
Si
0.7
S
0.015
P
0.03
Cu
0.25 max
Ni
93
Mo
Cr
As
Sb
Pb
V
Sn
Nb
Ti
3
Mg
Al
2.05
N
Nb Ta
F. N.
All-weld metal Mechanical Properties
Heat Treatment
As Welded
Tensile Strength
2
N/mm
380 min
Yield Strength
2
N/mm
Shielding Gas
99% Ar + O2 1% or 75% He + 25% Ar
Current Conditions
DC +
SOLID WIRES FOR WELDING NICKEL AND CU-NI ALLOYS
Elongation 4d
(%)
Test
Temperature (°C)
KV (J)
221
GMAW - GTAW
Applications and Caratteristics
ETC CuNi 70-30
Classification
AWS
A5.7: ER CuNi
Welding Positions
Approvals
GB
Solid wire suitable to weld alloys with equal chemical analysis. Good appearance and
excellent weld deposit properties. Excellent corrosion resistance in saline solutions.
I
Filo indicato per la saldatura o ricarica di leghe con uguale composizione chimica. Buona
estetica e ottima resistenza agli agenti chimici e marini (es. dissalatori).
D
Massivdrahtelektrode für das Verschweißen oder Auftragschweißen von Legierungen mit
gleicher chemischer Zusammensetzung. Gutes Nahtergebnis und hohe Beständigkeit gegen
chemische und salzhaltige Substanzen (z.B. Entsalzungsanlagen).
E
Hilo sólido para soldadura o recargue de aleaciones con iguales composiciones químicas.
Buena estética y óptima resistencia a agentes químicos y marinos. (Ej:desalinizadoras).
Suitable For
All-weld metal
Chemical
Composition (%)
C
0.1
Mn
1
Si
1
S
P
Cu
remaining
Ni
30
Mo
Cr
As
Sb
Pb
0.02 max
V
Sn
Nb
Ti
0.3
Mg
Al
N
Nb Ta
F. N.
All-weld metal Mechanical Properties
Heat Treatment
As welded
Tensile Strength
2
N/mm
345 min
Shielding Gas
99% Ar 1% O2
Current Conditions
DC +
Yield Strength
2
N/mm
SOLID WIRES FOR WELDING NICKEL AND CU-NI ALLOYS
Elongation 4d
(%)
Test
Temperature (°C)
KV (J)
20 min
222
GMAW - GTAW
Applications and Caratteristics
ETC NiCu70-30
Classification
AWS
Welding Positions
Approvals
A5.14: ER NiCu7
GB
Solid wire suitable to weld alloys with equal chemical analysis. Good appearance and
excellent corrosion resistance in saline solutions. Suitable for desalination plant construction,
MONEL type alloy.
I
Filo pieno indicato per la saldatura o ricarica di leghe con uguale composizione estetica e
ottima resistenza alla corrosione in presenza di ambienti salini. Applicazione tipo dissalatori
per leghe tipo MONEL.
D
Massivdrahtelektrode für das Verschweißen oder Auftragschweißen in salzhaltigem Umfeld,
von Legierungen mit gleichen Nahteigenschaften und guter Korrosionsbeständigkeit.
Anwendungsbereich z.B. Entsalzungsanlagen.
E
Hilo sólido indicado para soldadura de recargue de aleaciones de igual composición. Optima
estética y excelente resistencia a la ocrrosión en presencia de ambientes salinos. Aplicado,
por ej. desalinizadoras (MONEL).
Suitable For
All-weld metal
Chemical
Composition (%)
C
0.1
Mn
4
Si
1
S
P
Cu
30
Ni
65
Mo
Cr
As
Sb
Pb
V
Sn
Nb
Ti
Mg
Al
N
Nb Ta
F. N.
All-weld metal Mechanical Properties
Heat Treatment
As Welded
Tensile Strength
2
N/mm
480 min
Shielding Gas
99% Ar 1% O2
Current Conditions
DC +
Yield Strength
2
N/mm
SOLID WIRES FOR WELDING NICKEL AND CU-NI ALLOYS
Elongation 4d
(%)
Test
Temperature (°C)
KV (J)
30 min
223
GMAW - GTAW
Applications and Caratteristics
ETC CuNi 90-10
Classification
DIN
1733: PART.1 n°
Welding Positions
Approvals
GB
Solid wire suitable to weld alloys with equal chemical analysis. Good appearance and
excellent weld deposit properties. Excellent corrosion resistance in saline solutions.
I
Filo indicato per la saldatura o ricarica di leghe con uguale composizione chimica. Buona
estetica e ottima resistenza agli agenti chimici e marini (es. dissalatori).
D
Massivdrahtelektrode für das Verschweißen oder Auftragschweißen von Legierungen mit
gleicher chemischer Zusammensetzung. Gutes Nahtergebnis und hohe Beständigkeit gegen
chemische und salzhaltige Substanzen (z.B. Entsalzungsanlagen).
E
Hilo sólido indicado para la soldadura o recargues con igual composición química. Buena
estética y óptima resistencia a los agentes químicos o marinos ( ej. Desalinizadoras).
Suitable For
All-weld metal
Chemical
Composition (%)
C
0.05
Mn
1
Si
0.2 max
S
0.015 max
P
0.02 max
Cu
remaining
Ni
9-11
Mo
Cr
As
Sb
Pb
V
Sn
Nb
Ti
1.5 min
Mg
Al
N
Nb Ta
F. N.
All-weld metal Mechanical Properties
Heat Treatment
As welded
Tensile Strength
2
N/mm
380
Shielding Gas
99% Ar 1% O2
Current Conditions
DC +
Yield Strength
2
N/mm
SOLID WIRES FOR WELDING NICKEL AND CU-NI ALLOYS
Elongation 4d
(%)
Test
Temperature (°C)
KV (J)
224
GMAW - GTAW
Applications and Caratteristics
ETC 82
Classification
AWS
A5.14: ER NiCr-3
Wr.
Welding Positions
Approvals
2.4806
GB
Solid wire for inconel 600 or incoloy 800 alloys welding. ETC 82 is also suitable to weld
dissimilar or hardly weldable steels. Excellent mechanical properties and corrosion
resistance.
I
Filo pieno per la saldatura o ricarica di leghe inconel 600 o incoloy 800. ETC 82 è anche indicato
nel caso di saldature di acciai dissimili o difficilmente saldabili. Ottime caratteristiche
meccaniche e resistenza alla corrosione.
D
Massivdrahtelektrode für das Verschweißen oder Auftragschweißen von Legierungen
Inconel 600 oder Incoloy 800. ETC 82 ist auch für das Verschweißen von artfremden oder
schwer schweißbaren Stählen geeignet. Sehr gute mechanische Eigenschaften und
Korrosionsbeständigkeit.
E
Hilo sólido para la soldadura o recargues de aleaciones inconel 600 o incoloy 800. ETC 82 está
también indicado en los casos de soldaduras de aceros disimilares o dificilmente soldables.
Optimas características mecánicas y a la corrosión.
Suitable For
INCONEL 600, INCOLOY 800
All-weld metal
Chemical
Composition (%)
C
0.01 max
Mn
2.5-3.5
Si
0.5 max
S
0.015 max
P
0.03 max
Cu
0.5 max
Ni
67 min
Mo
Cr
18-22
As
Sb
Pb
V
Sn
Nb
Ti
0.75 max
Mg
Al
N
Nb Ta
2-3
F. N.
All-weld metal Mechanical Properties
Heat Treatment
As welded
Tensile Strength
2
N/mm
550 min
Yield Strength
2
N/mm
380 min
Shielding Gas
99% Ar + 1% O2 or 98% He + 2% Ar
Current Conditions
DC +
SOLID WIRES FOR WELDING NI-CR ALLOYS
Elongation 4d
(%)
Test
Temperature (°C)
KV (J)
-196°C
225
GMAW - GTAW
Applications and Caratteristics
ETC 625
Classification
AWS
A5.14: ER NiCrMo-3
EN
Wr.
Welding Positions
Approvals
12072: W 19 9 Nb
(N
Cl
if)
2.4831
GB
Austentic solid wire, for use in cryogenic welding and 9% Ni steel welding, thanks to the good
resistance to high temperatures it can be used for any parts which will undergo heat
treatments. Good resistance to intercrystalline corrosion.
I
Filo pieno a struttura austenitica, può essere utilizzato per saldature criogeniche e acciai al
9% Ni, grazie alla sua buona tenuta alle alte temperature può essere utilizzato su tutte le
installazioni soggette a trattamento termico. Buona resistenza alla corrosione intercristallina.
D
Austenitischer Massivdrahtelektrode, der für kryogenisches Schweißen und Verschweißen
von Stählen mit 9% Ni verwendet werden kann. Dank seiner Hochwärmefestigkeit ist er bei
sämtlichen Installationen einzusetzen, die wärmebehandelt werden müssen. Gute
Korrosionsbeständigkeit der Zwischenkörnung.
E
Hilo sólido con estrucutra austenítica que puede ser usado para soldadura criogénica de
aceros al 9% Ni, gracias a su buena capacidad a la alta temperatura puede ser utilizado sobre
todas las instalaciones sometidas a tratamiento térmico. Buena resistencia a la corrosión
intercristalina.
Suitable For
All-weld metal
Chemical
Composition (%)
C
0.1 max
Mn
0.5 max
Si
0.5 max
S
0.012 max
P
0.02 max
Cu
0.5 max
Ni
58Mo
8-10
Cr
20-23
As
Sb
Pb
V
Sn
Nb
4
Ti
0.4 max
Mg
Al
0.4 max
N
Nb Ta 3.15-2.15
F. N.
All-weld metal Mechanical Properties
Heat Treatment
As Welded
Tensile Strength
2
N/mm
750 min
Yield Strength
2
N/mm
440 min
Shielding Gas
Ar + 2-3%CO2 - Ar + 1-3% O2 – Ar + He
Current Conditions
DC +
SOLID WIRES FOR WELDING NI-CR ALLOYS
Elongation 4d
(%)
Test
Temperature (°C)
KV (J)
35 min
-196°C
55 min
226
GMAW - GTAW
Applications and Caratteristics
ETC Al
Classification
AWS
A5.10: ER 1100
Wr.
Welding Positions
Approvals
3.0259
GB
Solid wire that deposits 99,5% pure Al. Suitable to weld Al and pure Al alloys. Good
mechanical properties and magnetic permeability. Excellent chemical corrosion resistance.
I
Filo pieno che deposita alluminio al 99,55. Adatto per la saldatura di leghe d'alluminio e
alluminio puro. Buone caratteristiche meccaniche e buona permeabilità magnetica. Ottima
resistenza alla corrosione chimica.
D
Massivdrahtelektrode mit einem Schweißgut von 99,55 Al. Geeignet für das Verschweißen
von Aluminiumlegierungen und Reinaluminium. Gute mechanische Eigenschaften und gute
magnetische Durchlässigkeit. Hohe Beständigkeit gegen chemische Korrosion.
E
Hilo sólido con depósito 99,5% de Al puro. Indicado para la soldadura de aleaciones de
aluminio puro. Buenas características mecánicas y buena permeabilidad magnética. Optima
resistencia a la corrosisión química.
Suitable For
Al 99.0 - Al 99.5 - Al 99.7- E-Al
All-weld metal
Chemical
Composition (%)
C
0.05
Mn
0.3
Si
0.3
S
P
Cu
0.2
Ni
Mo
Cr
As
Sb
Pb
V
Sn
Nb
Ti
0.05
Mg
Al
remaining
N
Nb Ta
F. N.
All-weld metal Mechanical Properties
Heat Treatment
As Welded
Tensile Strength
2
N/mm
180 - 230
Shielding Gas
Ar
Current Conditions
DC +
SOLID WIRES FOR WELDING ALUMINUM
Yield Strength
2
N/mm
150 - 200
Elongation 4d
(%)
Test
Temperature (°C)
KV (J)
19 min
227
GMAW - GTAW
Applications and Caratteristics
ETC Al Mg 4,5Mn
Classification
AWS
A5.10: ER 5183
Wr.
Welding Positions
Approvals
DB
3.0259
GB
Solid wire that deposits a 4,5% Mg alloy. Good mechanical properties.
I
Filo pieno che deposita una lega con 4,5% di Mg. Ottime caratteristiche meccaniche.
D
Massivdrahtelektrode mit einem Schweißgut von 4,5% Mg. Gute mechanische Eigenschaften.
E
Hilo sólido que deposita una aleación con 4,5Mg. Optimas características mecánicas.
Suitable For
Al Mg 3, Al Mg 5, Al Mg Mn, Al Zn Mg 1;
G Al M Si G Al M Si G AlM
All-weld metal
Chemical
Composition (%)
C
Mn
0.8
Si
0.25 max
S
P
Cu
0.1 max
Ni
Mo
Cr
0.1
As
Sb
Pb
V
Sn
Nb
Ti
0.15 max
Mg
4.5
Al
remaining
N
Nb Ta
F. N.
All-weld metal Mechanical Properties
Heat Treatment
As Welded
Tensile Strength
2
N/mm
240
Shielding Gas
Ar
Current Conditions
DC +
SOLID WIRES FOR WELDING ALUMINUM
Yield Strength
2
N/mm
110 min
Elongation 4d
(%)
Test
Temperature (°C)
KV (J)
17
228
GMAW - GTAW
Applications and Caratteristics
ETC Al Mg 5
Classification
AWS
A5.10: ER 5356
Approvals
DB
3.3556
LRS
RINA
Applications and Caratteristics
GB
Solid wire that deposits a 5% Mg alloy. Good mechanical properties.
I
Filo pieno che deposita una lega con 5% di Magnesio. Ottime caratteristiche meccaniche.
D
Massivdrahtelektrode mit einem Schweißgut von 5% Magnesium. Gute mechanische
Eigenschaften.
E
Hilo sólido que deposita una aleación con 5% Mg. Optimas características mecánicas.
Suitable For
Al Mg 3, Al Mg 5, Al Mg Mn, Al Zn Mg 1;
G Al M Si G Al M Si G AlM
All-weld metal
Chemical
Composition (%)
C
Mn
0.1
Si
0.2
S
P
Cu
0.1
Ni
Mo
Cr
0.1
As
Sb
Pb
V
Sn
Nb
Ti
0.1
Mg
5
Al
remaining
N
Nb Ta
F. N.
All-weld metal Mechanical Properties
Heat Treatment
As Welded
Tensile Strength
2
N/mm
240
Shielding Gas
Ar
Current Conditions
DC +
SOLID WIRES FOR WELDING ALUMINUM
Yield Strength
2
N/mm
110 min
Elongation 4d
(%)
Test
Temperature (°C)
KV (J)
17
229
GMAW - GTAW
Wr.
Welding Positions
ETC Al Si 5
Classification
AWS
A5.10: ER 4043
Wr.
Welding Positions
Approvals
3.2245
GB
Solid wire that deposits a 5% Si alloy. Excellent welding characteristics and good mechanical
properties.
I
Filo pieno che deposita una lega con 5% di Si. Ottima saldabilità e buone caratteristiche
meccaniche.
D
Massivdrahtelektrode mit einem Gehalt mit 5% Si. Gute Schweißbarkeit und gute
mechanische Eigenschaften.
E
Hilo sólido que deposita una aleación con 5% de Si. Optima soldabilidad y buenas
carácterísticas mecáncias.
Suitable For
Al Si5, Al Mg Si0.5, Al Mg Si 0.8;
Al M Si Al Z M Al C M
All-weld metal
Chemical
Composition (%)
C
Mn
0.05
Si
5
S
P
Cu
0.3
Ni
Mo
Cr
As
Sb
Pb
V
Sn
Nb
Ti
0.2
Mg
0.05
Al
remaining
N
Nb Ta
F. N.
All-weld metal Mechanical Properties
Heat Treatment
As Welded
Tensile Strength
2
N/mm
120 min
Shielding Gas
Ar
Current Conditions
DC +
SOLID WIRES FOR WELDING ALUMINUM
Yield Strength
2
N/mm
40 min
Elongation 4d
(%)
Test
Temperature (°C)
KV (J)
8 min
230
GMAW - GTAW
Applications and Caratteristics
ETC 350
Classification
Welding Positions
Approvals
GB
Solid wire for hardfacing suitable to restore surfaces to be subjected to abrasive wear.
320-380 Hb is obtained in all weld metal conditions. In some cases the use of a buffer layer is
suggested.
I
Fili pieni per riporti antiusura indicati per pristinare superfici che devono essere sottoposte ad
abrasioni. Le caratteristiche di durezza si ottengono in condizioni di solo materiale d'apporto.
Si consiglia in alcuni casi uno strato cuscinetto.
D
Massivdrahtelektrode für das verschleißfeste Auftragschweißen zur Regenerierung von
abrasionsbeständigen Oberflächen. Das Schweißgut nimmt eine hohe Härte an, und der
Auflegierungseffekt hängt stark von den gewählten Schweißdaten ab. In einigen Fällen
werden Zwischenschichten empfohlen.
E
Hilo sólido para recargue antidesgaste indicado para recargar superficies que deben ser
expuestas a la abrasión. Las características de dureza se obtienen en condiciones de material
de aporte puro. Se aconseja en algunos casos el uso de capa tampón.
Suitable For
All-weld metal
Chemical
Composition (%)
C
0.15
Mn
1.1
Si
0.8
S
P
Cu
Ni
Mo
1
Cr
6
As
Sb
Pb
V
Sn
Nb
Ti
Mg
Al
N
Nb Ta
F. N.
All-weld metal Mechanical Properties
Heat Treatment
Tensile Strength
2
N/mm
Yield Strength
2
N/mm
Elongation 4d
(%)
Test
Temperature (°C)
KV (J)
As Welded
Shielding Gas
Mix of 80% Ar 20% CO2
Current Conditions
DC +
SOLID WIRES FOR HARDFACING
231
GMAW - GTAW
Applications and Caratteristics
ETC 650
Classification
Welding Positions
Approvals
GB
Solid wire for hardfacing suitable to restore surfaces to be subjected to abrasive wear.
570-660 Hb is obtained in all weld metal conditions. In some cases the use of a buffer layer is
suggested.
I
Fili pieni per riporti antiusura indicati per ripristinare superfici che devono essere sottoposte
ad abrasione. Le caratteristiche di durezza si ottengono in condizioni di solo materiale
d'apporto. Si consiglia in alcuni casi uno strato cuscinetto.
D
Massivdrahtelektrode für das verschleißfeste Auftragschweißen zur Regeneration von
abrasionsbeständigen Oberflächen. Das Schweißgut nimmt eine hohe Härte an, und der
Auflegierungseffekt hängt stark von den gewählten Schweißdaten ab. In einigen Fällen
werden Zwischenschichten empfohlen.
E
Hilo sólido para recargue antidesgaste indicado para el plaqueado superficial que debe ser
expuesto a la abrasión. Las características de dureza se obtienen cuando se consigue un
aporte de material puro.
Suitable For
All-weld metal
Chemical
Composition (%)
C
0.35
Mn
0.4
Si
1.1
S
P
Cu
Ni
Mo
1.4
Cr
5.2
As
Sb
Pb
V
0.4
Sn
Nb
Ti
Mg
Al
N
Nb Ta
F. N.
All-weld metal Mechanical Properties
Heat Treatment
Tensile Strength
2
N/mm
Yield Strength
2
N/mm
Elongation 4d
(%)
Test
Temperature (°C)
KV (J)
As Welded
Shielding Gas
Mix of 80% Ar 20% CO2
Current Conditions
DC +
SOLID WIRES FOR HARDFACING
232
GMAW - GTAW
Applications and Caratteristics
TIPO/SPOOL
D 200 /
Plastic
K 200 /
Basket
D 300 /
Plastic
R
LW
R
LW
R
FILI PIENI PER LA SALDATURA DI ACCIAI NON LEGATI
5 Kg x 3
15 Kg
ETC SG1
5 Kg x 3
15 Kg
ETC SG2
5 Kg x 3
15 Kg
ETC SG3
5 Kg x 3
15 Kg
ETC 6000
5 Kg x 3
15 Kg
ETC 6000 CF
5 Kg x 3
15 Kg
ETC 6000 E
5 Kg x 3
15 Kg
ETC 6010
5 Kg x 3
15 Kg
ETC 6010 TP
FILI PIENI PER LA SALDATURA DI ACCIAI COR-TEN
ETC Cu
FILI PIENI PER LA SALDATURA DI ACCIAI AD ELEVATO LIMITE ELASTICO
ETC 116
ETC 116S
ETC 120
FILI PIENI PER LA SALDATURA DI ACCIAI LEGATI E DEBOLMENTE LEGATI
ETC 1 Ni
ETC 2 Ni
ETC KV2
ETC KV3
ETC KV4
ETC KV5
ETC KV7
FILI PIENI PER LA SALDATURA DI ACCIAI INOSSIDABILI
ETC 307
5kg x 3
ETC 308L
ETC 308H
ETC 308L Si
ETC 309L
ETC 309L Si
ETC 309L Mo
ETC 310
ETC 311 CuL
ETC 312
ETC 316L
ETC 316L N
ETC 316L Si
ETC 316H
ETC 318 Si
ETC 22 9 3 L
ETC 347
ETC 410L
ETC 410 NiMo
ETC 420
ETC 430
FILI PIENI PER LA SALDATURA DI LEGHE Nichel E Cu-Ni
ETC NiCu 70-30
ETC CuNi 70-30
ETC Ni90
SOLID WIRES - STANDARD PACKING
K 300 /
Basket
BS 300 /
Basket 52
R
DAYTONA
SYSTEM
LW
R
LW
LW
15 Kg
16 Kg
16 Kg
16 Kg
250 Kg
15 Kg
16 Kg
16 Kg
16 Kg
250 Kg
15 Kg
16 Kg
16 Kg
16 Kg
250 Kg
15 Kg
16 Kg
16 Kg
16 Kg
250 Kg
15 Kg
16 Kg
16 Kg
16 Kg
250 Kg
15 Kg
16 Kg
16 Kg
16 Kg
250 Kg
15 Kg
16 Kg
16 Kg
16 Kg
250 Kg
15 Kg
16 Kg
16 Kg
16 Kg
250 Kg
16 Kg
16 Kg
16 Kg
16 Kg
15 Kg
15 Kg
15 Kg
15 Kg
15 Kg
15 Kg
15 Kg
15 Kg
15 Kg
200 kg
15 Kg
15 Kg
15 Kg
15 Kg
15 Kg
15 Kg
15 Kg
15 Kg
15 Kg
15 Kg
15 Kg
15 Kg
15 Kg
15 Kg
15 Kg
15 Kg
15 Kg
15 Kg
15 Kg
16 kg
16 kg
16 kg
233
TIPO/SPOOL
D 200 /
Plastic
R
LW
R
ETC NiCu 90-10
FILI PIENI PER LA SALDATURA DI LEGHE Ni-Cr
ETC 82
ETC 625
FILI PIENI PER LA SALDATURA DI ALLUMINIO
2 kg x 3
ETC Al
2 kg x 3
ETC Al Mg 5
2 kg x 3
ETC Al Si 5
2 kg x 3
ETC Al Mg4.5Mn
FILI PIENI PER RIPORTI ANTIUSURA
ETC 350
ETC 650
SOLID WIRES - STANDARD PACKING
K 200 /
Basket
LW
D 300 /
Plastic
R
LW
K 300 /
Basket
R
LW
BS 300 /
Basket 52
R
LW
DAYTONA
SYSTEM
16 kg
15 kg
15 kg
6 kg
7 kg
6 kg
7 kg
6 kg
7 kg
6 kg
7 kg
15 kg
15 kg
234
GB
ETC TIG RODS
Gas Tungsten Arc Welding, also known as TIG Welding, Argon - Arc Welding and Tungsten Arc Welding, is an electric arc welding
process which fuses together the parts to be welded by heating them with an arc between a non consumable tungsten electrode
and the work. Filler may or may not be used. Shielding is obtained from an inert gas or an inert gas mixture. The process is normally
applied manually and is capable of welding steels and nonferrous metal in all positions. The process is commonly used on thin
metals and for the root and hot pass on tubing and pipe. ETC Elettrotermochimica has been working in this field for many years
and has a full range of TIG rods suitable to weld Carbon, low alloy and stainless steels, Nickel alloys, CuNi and NiCu alloys and
Aluminium.
I
ETC BARRETTE TIG
Il procedimento di saldatura Gas Tungsten Arc Welding, conosciuto anche come saldatura TIG, saldatura Argon o saldatura
Tungsten Arc, è un procedimento che sfrutta il calore provocato dall'arco elettrico per fondere assieme due materiali conduttori.
L'arco elettrico scocca tra un elettrodo in tungsteno ed il materiale base. La saldatura può essere fatta con o senza materiale
d'apporto. Il gas di protezione è dato da una miscela di gas inerti. E un procedimento di saldatura semi-automatico e consente di
saldare in tutte le posizioni materiali ferrosi e non ferrosi. Principalmente utilizzato per la saldatura in prima passata dove è
necessaria la massima garanzia in termini di penetrazione. La ETC Elettrotermochimica è da anni presente in questo settore con
una completa gamma di barrette per la saldatura di acciai al carbonio, debolmente legati, inox, leghe al nichel, cupro nichel, nichel
- cupro ed alluminio.
D
ETC WIG-SCHWEISSTABE
Das Schweißverfahren "Gas Tungsten Arc Welding", auch als TIG-WIG, Argon oder Tungsten Arc-Verfahren bekannt, nutzt die vom
elektrischen Lichtbogen erzeugte Wärme, um zwei Leitsubstanzen zu verschmelzen. Der elektrische Lichtbogen zündet zwischen
der Tungsten-Elektrode (Wolfram-Elektrode) und dem Grundmaterial. Das Verschweißen kann mit oder ohne Zusatzwerkstoff
erfolgen. Das Schutzgas besteht aus einer Edelgasmischung. Es ist ein halbautomatisches Schweißverfahren und kann in allen
Positionen eisenhaltiges und nicht eisenhaltiges Material schweißen. Es wird hauptsächlich für den ersten Schweißauftrag
benutzt, wo gute Durchdringlichkeit garantiert werden muß.
Die ETC Elettrotermochimica ist seit Jahren auf diesem Gebiet tätig. Sie hat eine große Auswahl von Stabelektroden für das
Verschweißen von Kohlenstoffstahl, schwach legierten und rostfreien Baustählen, sowie für Nickel-, Cupro-Nickel-, NickelKupfer und Aluminium-Legierungen entwickelt.
E
ETC VARILLAS TIG
El procedimiento de soldadura Gas Tungsten Arc Welding (GTAW), denominado también soldadura TIG, soldadura Argón, o
soldadura Tungsten Arc, es un proceso en el que un arco eléctrico funde las partes a ser soldadas mediante un electrodo de
tungsteno (no consumible). La soldadura puede realizarse con o sin aporte de material. El gas protector del arco suele ser una
mezcla de gases inertes. Es un proceso de soldadura manual y posibilita la soldadura en todas las posiciones de materiales
férreos o no. Principalmente es utilizado para soldadura en primera pasada, donde se necesitan las máximas garantías en
términos de penetración. ETC Elettrotermochimica está presente desde años en este sector con una amplia gama de varillas para
la soldadura de aceros al carbono, débilmente aleados, inoxidables, aleaciones de níquel, níquel–cobre y aluminio.
GTAW
235
ETC TIG SG1
Classification
AWS
A5.18: ER 70S-3
EN
Welding Positions
Approvals
CONTROLAS
1668: W 42 5 W 2Si
DNV
Applications and Caratteristics
GB
TIG rod suitable to weld mild and carbon steels; ETC TIG SG1 is generally used in root pass
and to support the welding when no back pass is possible. Excellent mechanical and
toughness properties when in low temperature conditions.
* THE TYPE ETC SG1 FF TO 1KG, FOR APPLICATIONS IN “COLD WIRE”, IS AVAILABLE ON
REQUEST
I
Barretta TIG per la saldatura di acciai dolci e al carbonio impiegata nelle prime passate e a
fondo cianfrino come passata di supporto o nei casi dove sia impossibile la ripresa a rovescio.
Ottime caratteristiche meccaniche e di tenacità a bassa temperatura.
* SU RICHIESTA È DISPONIBILE LA VERSIONE ETC SG1 FF DA KG1, PER APPLICAZIONI A
“FILO FREDDO”.
D
WIG-Schweißstab für das Verschweißen von Gußeisen und Kohlenstoffstahl. Geeignet für
den ersten Auftrag und für Wurzelnähte als Stütznaht, wo ein Schweißen in Lage- und
Gegenlage nicht möglich ist. Sehr gute mechanische Eigenschaften und hohe Festigkeit bei
niedrigen Temperaturen.
* AUF ANFRAGE STEHT DIE AUSFÜHRUNG ETC SG1 FF DER ELEKTRODE KG1, FÜR DAS
KALTZÜNDEN ZUR VERFÜGUNG.
E
Varilla TIG para soldadura de acero dulce y al carbono empleada en la primera pasada como
penetración o pasada de soporte. Optimas características mecánicas y de tenacidad a baja
temperatura.
* BAJO PEDIDO SE ENCUENTRA DISPONIBLE LA VERSION TIG SG1 FF DE 1 KG, PARA
APLICACIONES EN " HILO FRIO".
All-weld metal
Chemical
Composition (%)
C
0.08
Mn
1.25
Si
0.6
S
0.025 max
P
0.025 max
Cu
0.35 max
Ni
0.1 max
Mo
0.1 max
Cr
0.15 max
As
Sb
Pb
V
Sn
Nb
Ti
Mg
Al
N
Nb Ta
-
Suitable For
TIG RODS
F. N.
All-weld metal Mechanical Properties
Heat Treatment
As Welded
Tensile Strength
2
N/mm
500-640
Shielding Gas
Ar
Current Conditions
DC -
Standard Packing
Tube 5 Kg
* Spool 1 Kg
Yield Strength
2
N/mm
420 min
TIG RODS FOR WELDING NON-ALLOY STEELS
Elongation 4d
(%)
Test
Temperature (°C)
KV (J)
22 min
-50° C
47 min
236
ETC TIG SG2
Classification
AWS
A5.18: ER 70S-6
EN
Welding Positions
Approvals
1668: W 42 5 W3Si1
Applications and Caratteristics
GB
TIG rod suitable to weld mild and carbon steels; ETC TIG SG2 is generally used in root pass
and to support the welding when no back pass is possible. Excellent mechanical and
toughness properties when in low temperature conditions.
I
Barretta TIG per la saldatura di acciai dolci e al carbonio impiegata nelle prime passate e a
fondo cianfrino come passata di supporto o nei casi dove sia impossibile la ripresa a rovescio.
Ottime caratteristiche meccaniche e di tenacità a bassa temperatura.
D
WIG-Schweißstab für das Verschweißen von Gußeisen und Kohlenstoffstahl. Geeignet für
den ersten Auftrag und für Wurzelnähte als Stütznaht, wo ein Schweißen in Lage- und
Gegenlage nicht möglich ist. Sehr gute mechanische Eigenschaften und hohe Festigkeit bei
niedrigen Temperaturen.
E
Varilla TIG para soldadura de acero dulce y al carbono empleada en la primera pasada como
penetración o pasada de soporte. Optimas características mecánicas y de tenacidad a baja
temperatura.
Suitable For
All-weld metal
Chemical
Composition (%)
C
0.06-0.1
Mn
1.35-1.5
Si
0.8 max
S
0.025 max
P
0.025 max
Cu
0.35 max
Ni
Mo
Cr
As
Sb
Pb
V
Sn
Nb
Ti
Mg
Al
N
Nb Ta
-
TIG RODS
F. N.
All-weld metal Mechanical Properties
Heat Treatment
As Welded
Shielding Gas
Tensile Strength
2
N/mm
520-640
Yield Strength
2
N/mm
420 min
Elongation 4d
(%)
Test
Temperature (°C)
KV (J)
22 min
-50°C
47 min
Ar
Current Conditions
Standard Packing
Tube 5 Kg
TIG RODS FOR WELDING NON-ALLOY STEELS
237
ETC TIG 1 Ni
Classification
AWS
A5.28: ER 80S-Ni1
EN
Welding Positions
Approvals
1668: W3 Ni1
Applications and Caratteristics
GB
TIG rod suitable for low alloy 1% Ni and fine grain steels for low temperature applications.
I
Barretta TIG per la saldatura di acciai debolmente legati al 1% Ni e a grana fine per
applicazione a bassa temperatura.
D
WIG-Schweißstab für das Verschweißen von leicht legierten Baustählen (1% Ni) und
Feinkornbaustählen sowie Schweißen bei niedrigen Temperaturen.
E
Varilla TIG para soldadura de aceros debilmente aleados al 1% Ni y de grano fino para
aplicaciones a baja temperatura.
Suitable For
ASTM
A
A 333-67
All-weld metal
Chemical
Composition (%)
C
0.08
Mn
1-1.6
Si
0.6
S
0.025 max
P
0.025 max
Cu
Ni
0.8-1.3
Mo
0.15
Cr
As
Sb
Pb
V
Sn
Nb
Ti
Mg
Al
N
Nb Ta
-
TIG RODS
F. N.
All-weld metal Mechanical Properties
Heat Treatment
As Welded
Tensile Strength
2
N/mm
640 - 740
Shielding Gas
Ar
Current Conditions
DC –
Standard Packing
Tube 5 Kg
Yield Strength
2
N/mm
540 - 640
Elongation 4d
(%)
TIG RODS FOR WELDING ALLOY AND LOW-ALLOY STEELS
Test
Temperature (°C)
KV (J)
24
238
ETC TIG 2 Ni
Classification
AWS
A5.28: ER 80S-Ni2
EN
Welding Positions
Approvals
1668: W2 Ni2
Applications and Caratteristics
GB
TIG rod suitable to weld low alloy steels 2% Ni and low temperature applications. Excellent
mechanical properties both in as-welded and stress relieved conditions.
I
Barretta TIG per la saldatura di acciai debolmente legati al 2% Ni e per applicazioni a bassa
temperatura. Ottime caratteristiche meccaniche sia in condizione as-welded che dopo
trattamento termico di distensione.
D
WIG-Schweißstab für das Verschweißen von niedriglegierten Baustählen (2% Ni) und für
Schweißen bei niedrigen Temperaturen. Gute mechanische Eigenschaften im geschweißten
und spannungsarmglühem Zustand.
E
Varilla TIG para soldadura de aceros debilmente aleados al 2% Ni y para aplicaciones a baja
temperatura. Optimas características mecánicas, tanto en condiciones sin tratamiento
térmico, como después tratamiento térmico de distensionado.
Suitable For
14 Ni 6, 10 Ni 14, 16 Ni 14, TT SE 35 N
E SE E
All-weld metal
Chemical
Composition (%)
C
0.08
Mn
1.4 max
Si
0.5
S
0.02 max
P
0.02 max
Cu
Ni
2.1-2.7
Mo
Cr
As
Sb
Pb
V
Sn
Nb
Ti
Mg
Al
N
Nb Ta
-
TIG RODS
F. N.
All-weld metal Mechanical Properties
Heat Treatment
PWHT 620°C x 1h
Tensile Strength
2
N/mm
620 - 720
Shielding Gas
Ar
Current Conditions
DC –
Standard Packing
Tube 5 kg
Yield Strength
2
N/mm
510 - 610
Elongation 4d
(%)
TIG RODS FOR WELDING ALLOY AND LOW-ALLOY STEELS
Test
Temperature (°C)
KV (J)
24 min
239
ETC TIG KV2
Classification
AWS
A5.28: ER 80S-D2
Welding Positions
Approvals
CONTROLAS
TUV
Applications and Caratteristics
GB
TIG rod suitable to weld 0,5 Mo steels and high resistant steels. Cold cracking-free weld
deposit.
*THE TYPE ETC KV2 FF TO 1KG, FOR APPLICATIONS IN COLD WIRE, IS AVAILABLE ON
REQUEST.
I
Barretta per la saldatura di acciai debolmente legati con 0,5 Mo e per acciai con elevata
resistenza. Il metallo depositato presenta una notevole insensibilità alle cricche e alla
fessurazione da solidificazione.
*SU RICHIESTA È DISPONIBILE LA VERSIONE ETC KV2 FF DA KG1, PER APPLICAZIONI A
FILO FREDDO.
D
WIG-Schweißstab für das Verschweißen von niedriglegierten Baustählen mit 0,5 Mo und
hochfesten Baustählen. Das Schweißgut ist rißfest und unempfindlich gegen Rißbildung auch
wahrend der Verfestigung.
*AUF ANFRAGE STEHT AUCH DIE VERSION ETC KV2 FF DER ELEKTRODE KG, FÜR DAS
KALTZÜNDEN, ZUR VERFÜGUNG.
E
Varilla TIG para soldadura de aceros debilmente aleados con 0,05% Mo y para aceros con
elevada resistencia. El metal depositado presenta una notable insensibilidad a la rotura y a la
fisuración por solidificación.
* BAJO PEDIDO ES DISPONIBLE LA VERSION ETC TIG KV2 FF DE UN 1 KG PARA
APLICACIONES CON " HILO FRIO".
Suitable For
ASTM A 335-76, A 369-76
C M
All-weld metal
Chemical
Composition (%)
C
0.07-0.12
Mn
1.6-2.1
Si
0.5-0.8
S
0.025 max
P
0.025 max
Cu
0.5 max
Ni
0.15 max
Mo
0.4-0.6
Cr
0.15 max
As
Sb
Pb
V
0.03 max
Sn
Nb
Ti
Mg
Al
0.02 max
N
Nb Ta
-
TIG RODS
F. N.
All-weld metal Mechanical Properties
Heat Treatment
PWHT 620°C x 1h
Tensile Strength
2
N/mm
550 min
Shielding Gas
Ar
Current Conditions
DC -
Standard Packing
Tube 5 kg
* Spool 1 Kg
Yield Strength
2
N/mm
470 min
Elongation 4d
(%)
Test
Temperature (°C)
KV (J)
17 min
-29°C
27 min
TIG RODS FOR WELDING ALLOY AND LOW-ALLOY STEELS
240
ETC TIG KV3
Classification
AWS
A5.28: ER 90S-B3
EN
Welding Positions
Approvals
12070: W CrMo 2Si
Applications and Caratteristics
GB
TIG rod suitable to weld low alloy 2,25% Cr steels or 10 Cr Mo 910-G5 or 10 Cr Mo 910 steels.
Excellent mechanical properties and notch-free weld deposit. Good x-ray quality.
*THE TYPE ETC KV3 FF TO 1KG, FOR APPLICATIONS IN “COLD WIRE”, IS AVAILABLE ON
REQUEST.
I
Barretta adatta per la saldatura di acciai con 2,25% Cr. Indicata anche per la saldatura degli
acciai debolmente legati con 2,25% Cr – 1,0% Mo. Ottime caratteristiche meccaniche e
deposito e grande insensibilità alle fessurazioni.
*SU RICHIESTA È DISPONIBILE LA VERSIONE ETC KV3 FF DA KG1, PER APPLICAZIONI A
“FILO FREDDO”.
D
WIG-Schweißstab für das Verschweißen von Baustählen mit 2.25% Cr. Geeignet für das
Verschweißen von niedriglegierten Baustählen mit 2,25% Cr – 1,0% Mo. Sehr gute
mechanische Eigenschaften; Schweißgut unempfindlich gegen Rißbildung.
*AUF ANFRAGE STEHT AUCH DIE VERSION ETC KV3 FF DER ELEKTRODE KG1, FÜR DAS
KALTZÜNDEN, ZUR VERFÜGUNG.
E
Varilla TIG indicada para la soldadura de aceros con 2,25% Cr. Puede ser utilizada igualmente
para soldadura de aceros debilmente aleados con 2,25% Cr - 1,0 % Mo. Optimas
características mecánicas del depósito y gran insensibilidad a la fisuración.
* BAJO PEDIDO ES DISPONIBLE LA VERSION ETC TIG KV3 FF DE UN 1 KG, PARA
APLICACIONES CON " HILO FRIO".
Suitable For
ASTM A 199-76, ASTM A 200-75, ASTM A 369-76
C M
G
C M
All-weld metal
Chemical
Composition (%)
C
0.08
Mn
0.5
Si
0.6
S
0.02 max
P
0.02 max
Cu
0.35 max
Ni
Mo
1.1
Cr
2.5
As
Sb
Pb
V
Sn
Nb
Ti
Mg
Al
N
Nb Ta
-
TIG RODS
F. N.
All-weld metal Mechanical Properties
Heat Treatment
PWHT 600°C x 1h
Tensile Strength
2
N/mm
570 - 680
Shielding Gas
Ar
Current Conditions
DC -
Standard Packing
Tube 5 kg
* Spool 1 Kg
Yield Strength
2
N/mm
470 - 550
Elongation 4d
(%)
Test
Temperature (°C)
KV (J)
17 min
-29°C
70
TIG RODS FOR WELDING ALLOY AND LOW-ALLOY STEELS
241
ETC TIG KV4
Classification
AWS
A5.28: ER 80S-B6
EN
Welding Positions
Approvals
12070 W CrMo 5Si
Applications and Caratteristics
GB
TIG rod suitable to weld creep resistant 5% Cr 0,5% Mo steels. Suitable for chemical and
ammonia synthesis applications. Pre- heating and interpass 250-300°C are suggested.
I
Barretta TIG per la saldatura di acciai resistenti allo scorrimento a caldo con 5% Cr 0,5% Mo.
Impiegato nell'industria chimica e nei processi di sintesi dell'ammoniaca. Si consiglia
preriscaldo ed interpass di 250-300°C.
D
WIG-Schweißstab für das Verschweißen von warmfesten Baustählen mit 5% Cr und 0,5%
Mo. Sie findet Einsatz in der chemischen Industrie und bei der Ammoniak-Synthese. Ein
Vorwärmen und Interpass bei 250-300 °C wird empfohlen.
E
Varilla TIG para la soldadura de aceros resistentes a la fluencia con 5% Cr 0,5% Mo. Empleada
en la industria química y en los procesos de síntesis del amoníaco. Se aconseja
precalentamiento e interpasadas entre 250 - 300ºC.
Suitable For
ASTM A 199-76, ASTM A 200-75, ASTM A 213-76d, ASTM A 335-76
ASTM A
ASTM A
All-weld metal
Chemical
Composition (%)
C
0.07
Mn
0.5
Si
0.5-0.6
S
0.025 max
P
0.025 max
Cu
0.3 max
Ni
0.6 max
Mo
0.6
Cr
5.7
As
Sb
Pb
V
Sn
Nb
Ti
Mg
Al
N
Nb Ta
-
TIG RODS
F. N.
All-weld metal Mechanical Properties
Heat Treatment
PWHT 840°C x 2h
Tensile Strength
2
N/mm
630 - 730
Shielding Gas
Ar
Current Conditions
DC –
Standard Packing
Tube 5 kg
Yield Strength
2
N/mm
480 - 560
Elongation 4d
(%)
Test
Temperature (°C)
KV (J)
19 min
-29°C
60
TIG RODS FOR WELDING ALLOY AND LOW-ALLOY STEELS
242
ETC TIG KV5
Classification
AWS
A5.28: ER 80S-B2
EN
Welding Positions
Approvals
12070: W CrMo 1Si
Applications and Caratteristics
GB
TIG rod suitable to weld 1,25% Cr 0,5% Mo steels. Excellent mechanical properties. It can also
be used to weld 0,9% Cr 0,5% Mo steels. Cold cracking-free weld deposit.
* THE TYPE ETC KV5 FF TO 1KG, FOR APPLICATIONS IN “COLD WIRE”, IS AVAILABLE ON
REQUEST.
I
Barretta TIG per la saldatura di acciai con 1,25% Cr e 0,5% Mo. Ottime caratteristiche
meccaniche. Può essere impiegato per la saldatura dell'acciaio con 0,9% Cr e 0,5% Mo. Il
deposito è insensibile al fenomeno delle fessurazioni.
* SU RICHIESTA È DISPONIBILE LA VERSIONE ETC KV5 FF DA KG1, PER APPLICAZIONI A
“FILO FREDDO”.
D
WIG-Schweißstab für das Verschweißen von Baustählen mit 1,25% Cr und 0,5% Mo. Sehr
gute mechanische Eigenschaften. Kann auch für das Verschweißen von Baustählen mit 0,9%
Cr und 0,5% Mo verwendet werden. Das Schweißgut ist unempfindlich gegen Rissbildung.
* AUF ANFRAGE STEHT AUCH DIE VERSION ETC KV5 FF DER ELEKTRODE KG1, FÜR DAS
KALTZÜNDEN, ZUR VERFÜGUNG.
E
Varilla TIG para la soldadura de aceros con 1,25% Cr y 0,5% Mo. Optimas características
mecánicas. Puede ser empleado para la soldadura del acero con 0,9% Cr y 0,5% Mo. El
depósito es insensible al fenónmeno de la fisuración.
* BAJO PEDIDO ES DISPONIBLE LA VERSION ETC TIG KV5 FF DE 1 KG, PARA
APLICACIONES CON " HILO FRIO".
Suitable For
ASTM A 199-76, ASTM A 200-75, ASTM A 213-76d, ASTM A 335-76
ACTM A
ACTM A
All-weld metal
Chemical
Composition (%)
C
0.09
Mn
0.6
Si
0.6
S
0.025 max
P
0.025 max
Cu
0.3 max
Ni
0.2 max
Mo
0.5
Cr
1.3
As
Sb
Pb
V
Sn
Nb
Ti
Mg
Al
N
Nb Ta
-
TIG RODS
F. N.
All-weld metal Mechanical Properties
Heat Treatment
PWHT 620°C x 1h
Tensile Strength
2
N/mm
560 - 670
Shielding Gas
Ar
Current Conditions
DC –
Standard Packing
Tube 5kg
Yield Strength
2
N/mm
470 - 540
Elongation 4d
(%)
Test
Temperature (°C)
KV (J)
20 min
-29°C
70
TIG RODS FOR WELDING ALLOY AND LOW-ALLOY STEELS
243
ETC TIG KV7
Classification
AWS
A5.9: ER 80S-B8
EN
Welding Positions
Approvals
12070: W CrMo 9
Applications and Caratteristics
GB
Tig rod suitable to weld 9.0% Cr 1% Mo steels. Excellent mechanical proprieties. Cold
cracking-free weld deposit.
I
Barretta TIG per la saldatura di materiali tipo 9.0% Cr 1% Mo. Buone le caratteristiche
meccaniche.
D
WIG Schweißstab für das Verschweißen von Baustählen mit 9,0% Cr und 1% Mo. Gute
mechanische Eigenschaften.
E
Varilla TIG para la soldadura de materiales tipo 9,0 % Cr 1% Mo. Buenas características
mecánicas.
Suitable For
All-weld metal
Chemical
Composition (%)
C
0.04-0.1
Mn
0.7
Si
0.5
S
0.025 max
P
0.025 max
Cu
0.35 max
Ni
0.2 max
Mo
0.85-1.2
Cr
8-10.5
As
Sb
Pb
V
Sn
Nb
Ti
Mg
Al
N
Nb Ta
-
TIG RODS
F. N.
All-weld metal Mechanical Properties
Heat Treatment
PWHT 750°C x 1h
Tensile Strength
2
N/mm
530 min
Shielding Gas
Ar
Current Conditions
DC –
Standard Packing
Tube 5 kg
Yield Strength
2
N/mm
450 min
Elongation 4d
(%)
Test
Temperature (°C)
KV (J)
20 min
-29°C
60° C
TIG RODS FOR WELDING ALLOY AND LOW-ALLOY STEELS
244
ETC TIG KV7M
Classification
AWS
A5.28: ER 90S-B9
Welding Positions
Approvals
Applications and Caratteristics
GB
TIG rod for welding type P91 low-alloy steels. Excellent mechanical proprieties.
I
Barretta TIG per la saldatura di acciai debolmente legati tipo P91. Buone le caratteristiche
meccaniche.
D
WIG Schweißstab für das Verschweißen von leicht legierten Baustählen des typst P91. Gute
mechanische Eigenschaften.
E
Varilla TIG para la soldadura de aceros resistentes a la fluencia tipo P91. Buenas propiedades
mecánicas.
Suitable For
All-weld metal
Chemical
Composition (%)
C
0.1
Mn
1.25
Si
0.3
S
P
Cu
0.12
Ni
0.54
Mo
0.91
Cr
8.8
As
Sb
Pb
V
0.21
Sn
Nb
Ti
Mg
Al
N
Nb Ta
-
TIG RODS
F. N.
All-weld metal Mechanical Properties
Heat Treatment
PWHT 750°C x 1h
Tensile Strength
2
N/mm
482 min
Yield Strength
2
N/mm
645
Elongation 4d
(%)
Test
Temperature (°C)
KV (J)
21 min
-29°C
65
Shielding Gas
Current Conditions
Standard Packing
Tube 5 kg
TIG RODS FOR WELDING ALLOY AND LOW-ALLOY STEELS
245
ETC AL CROMO W 225
Classification
AWS
A5.28: ER 90S-B3
Welding Positions
Approvals
Applications and Caratteristics
GB
TIG welding rods suitable for welding of 2.25% Cr 1% Mo for step cooling applications.
ONLY REQUEST.
I
Barretta TIG per la saldatura di acciai 2.25% Cr 1% Mo per applicazioni in step cooling.
SU RICHIESTA.
D
WIG-Schweißstab für das Verschweißen von Stahl mit 2,25% Cr und 1% Mo für den Einsatz
nach Step cooling.
ZUR VERFUGUNG.
E
Varilla TIG para soldadura de aceros 2,25% Cr 1% Mo para aplicaciones con step cooling.
BAJO PEDIDO
Suitable For
All-weld metal
Chemical
Composition (%)
C
0.1-0.12
Mn
0.45-0.6
Si
0.08 max
S
0.003 max
P
0.004 max
Cu
0.05 max
Ni
0.13 max
Mo
0.95-1.1
Cr
2.45-2.65
As
0.01 max
Sb
0.01 max
Pb
0.002 max
V
0.02 max
Sn
0.005 max
Nb
0.01
Ti
0.004 max
Mg
Al
0.01 max
N
Nb Ta
-
TIG RODS
F. N.
All-weld metal Mechanical Properties
Heat Treatment
PWHT 690°C x 2h
Tensile Strength
2
N/mm
630
Shielding Gas
Ar
Current Conditions
DC –
Standard Packing
Tube 5 kg
Yield Strength
2
N/mm
530
Elongation 4d
(%)
Test
Temperature (°C)
KV (J)
22
-20°C
54 min
TIG RODS CHROME-MOLYBDENUM FOR APPLICATIONS AFTER STEP COOLING
246
ETC AL CROMO W 225 V
Classification
AWS
A5.28: ER 90S-G
Welding Positions
Approvals
Applications and Caratteristics
GB
TIG welding rods suitable for welding of 2.25% Cr V steels. Very low impurity deposit.
Particulary suitable for applications after step cooling. ONLY REQUEST.
I
Barretta TIG per la saldatura di acciai 2.25% Cr V. Deposito a bassissime impurezze. Adatto
per applicazioni dopo step cooling. SU RICHIESTA.
D
WIG-Schweißstab für das Verschweißen von Stahlmit 2,25% Cr V. Auftrag mit sehr geringer
Verunreinigung. Geeignet für einen Einsatz nach Step cooling. ZUR VERFUGUNG.
E
Varilla TIG para soldadura de aceros 2,25% Cr V.
Depósito con niveles bajísimos de impurezas. Desarrollado para aplicaciones con step
cooling.
BAJO PEDIDO.
Suitable For
All-weld metal
Chemical
Composition (%)
C
0.1-0.12
Mn
0.45-0.6
Si
0.08 max
S
0.003 max
P
0.004 max
Cu
0.05 max
Ni
0.13 max
Mo
0.95-1.1
Cr
2.45-2.65
As
0.01 max
Sb
0.003 max
Pb
0.002 max
V
0.25-0.3
Sn
0.005 max
Nb 0.018-0.023
Ti
0.04 max
Mg
Al
0.01 max
N
Nb Ta
-
TIG RODS
F. N.
All-weld metal Mechanical Properties
Heat Treatment
PWHT 705°C x 2h
Tensile Strength
2
N/mm
660
Shielding Gas
Ar
Current Conditions
DC –
Standard Packing
Tube 5 kg
Yield Strength
2
N/mm
500
Elongation 4d
(%)
Test
Temperature (°C)
KV (J)
20
29°C
54 J
TIG RODS CHROME-MOLYBDENUM FOR APPLICATIONS AFTER STEP COOLING
247
ETC AL CROMO W 300 V
Classification
AWS
A5.28: ER 90S-G
Welding Positions
Approvals
Applications and Caratteristics
GB
TIG welding rods for welding of 3% Cr V steels. Very low impurity deposit. Suitable for step
cooling applications. ONLY REQUEST.
I
Barretta TIG per la saldatura di acciai al 3% di Cr V. Deposito a bassissime impurezze. Adatto
per applicazioni in step cooling. SU RICHIESTA.
D
WIG-Schweißstab für das Verschweißen von Stahl mit 3% Cr V. Auftrag mit sehr geringer
Verunreinigung. Geeignet für einen Einsatz nach Step cooling. ZUR VERFUGUNG
E
Varilla TIG para soldadura de aceros 3,00% Cr V.
Depósito con niveles bajísimos de impurezas. Desarrollado para aplicaciones con step
cooling.
BAJO PEDIDO.
Suitable For
All-weld metal
Chemical
Composition (%)
C
0.1-0.12
Mn
0.45-0.6
Si
0.08 max
S
0.003 max
P
0.004 max
Cu
0.05 max
Ni
0.13 max
Mo
0.95-1.1
Cr
2.95-3.15
As
0.01 max
Sb
0.003 max
Pb
0.002 max
V
0.25-0.3
Sn
0.005 max
Nb 0.018-0.023
Ti
0.004 max
Mg
Al
0.01 max
N
Nb Ta
-
TIG RODS
F. N.
All-weld metal Mechanical Properties
Heat Treatment
PWHT 710°C x 8h
Tensile Strength
2
N/mm
550-750
Shielding Gas
Ar
Current Conditions
DC –
Standard Packing
Tube 5 kg
Yield Strength
2
N/mm
400
Elongation 4d
(%)
Test
Temperature (°C)
KV (J)
20 min
TIG RODS CHROME-MOLYBDENUM FOR APPLICATIONS AFTER STEP COOLING
248
ETC TIG 308H
Classification
AWS
A5.9: ER 308H
EN
Welding Positions
Approvals
12072: W 19 9 H
Applications and Caratteristics
GB
Stainless TIG rod like ER 308 H suitable to weld stainless austenitic steels like AISI 304H.
Excellent mechanical resistance.
I
Barretta TIG per la saldatura di acciai inox austenitici del tipo AISI 304H. Ottima resistenza
meccanica.
D
WIG-Schweißstab,rostfrei für das Verschweißen von austenitischen Baustählen, Typ AISI
304H. Sehr gute mechanische Beständigkeit.
E
Varilla TIG para la soldadura de acero inoxidable austenítico tipo AISI 304H. Optima
resistencia mecánica.
Suitable For
1.4543 - X 5 Cr Ni Nb 18 9
1.4550 - X 6 Cr Ni Nb 18 10
1.4301 - X 5 Cr Ni 18 10
1.4303 - X 5 Cr Ni 18 12
l.4306 - X 2 Cr Ni l9 11
l.454l - X 6 Cr Ni Ti l8 l0
All-weld metal
Chemical
Composition (%)
C
0.05
Mn
1.8
Si
0.4
S
P
Cu
0.4
Ni
9.5
Mo
0.2
Cr
20
As
Sb
Pb
V
Sn
Nb
Ti
Mg
Al
N
Nb Ta
-
TIG RODS
F. N.
All-weld metal Mechanical Properties
Heat Treatment
As Welded
Tensile Strength
2
N/mm
520 min
Shielding Gas
Ar
Current Conditions
DC –
Standard Packing
Tube 5 kg
Yield Strength
2
N/mm
350 min
TIG RODS FOR WELDING STAINLESS STEELS
Elongation 4d
(%)
Test
Temperature (°C)
KV (J)
35 min
249
ETC TIG 308L
Classification
AWS
A5.9: ER 308L
EN
Welding Positions
Approvals
MMI
12072: W 19 9L
TUV
Applications and Caratteristics
GB
Stainless TIG rod like ER 308L suitable to weld austenitic stainless steels like AISI 304 and 308.
Excellent corrosion resistance and good mechanical properties. Notch-free weld deposit.
I
Barretta TIG inox del tipo ER 308L indicata per la saldatura di acciai inox austenitici del tipo
AISI 304 e 308. Ottima reistenza meccanica e alla corrosione. Elevata resistenza alla
fessurazione.
D
WIG-Schweißstab, rostfrei, Typ 308L; geeignet für das Verschweißen von austenitischen,
rostfreien Stählen, Typ AISI 304 und 308. Sehr guter mechanischer Widerstand und
Korrosionsbeständigkeit. Hohe Rißunempfindlichkeit.
E
Varilla TIG del tipo ER 308L indicada para la soldadura de aceros inoxidables austeníticos del
tipo AISI 304 y 308.
Optima resistencia mecánica y a la corrosión. Elevada resistencia a la fisuración.
Suitable For
1.4301 - X 5 Cr Ni 18 10
1.4303 - X 5 Cr Ni 18 12
1.4543 - X 5 Cr Ni Nb 18 9 1.4550 - X 6 Cr Ni Nb 18 10
l.4306 - X 2 Cr Ni l9 11
l.454l - X 6 Cr Ni Ti l8 l0
All-weld metal
Chemical
Composition (%)
C
0.02
Mn
1.7
Si
0.4
S
0.015
P
0.015
Cu
0.1
Ni
10
Mo
0.2
Cr
20
As
Sb
Pb
V
Sn
Nb
Ti
Mg
Al
N
Nb Ta
-
TIG RODS
F. N.
All-weld metal Mechanical Properties
Heat Treatment
As Welded
Tensile Strength
2
N/mm
520 min
Shielding Gas
Ar
Current Conditions
DC –
Standard Packing
Tube 5 kg
Yield Strength
2
N/mm
350 min
TIG RODS FOR WELDING STAINLESS STEELS
Elongation 4d
(%)
Test
Temperature (°C)
KV (J)
35 min
250
ETC TIG 309L
Classification
Welding Positions
AWS
A5.9: ER 309L
EN
12072: W 23 12L
Approvals
Applications and Caratteristics
Stainless TIG rod like ER 309L to weld stainless austenitic steels like AISI 309. It is generally
used to weld dissimilar and hardly weldable steels. ETC 309L is also suitable for buffer layers.
Excellent high temperature oxidation resistance.
I
Barretta TIG per la saldatura di acciai inox austenitici tipo AISI 309. Per le sue particolari
caratteristiche chimico meccaniche viene impiegata per la saldatura anche di acciai dissimili
inox ferro per sottostrati di riporti. Buone caratteristiche meccaniche di resistenza
all'ossidazione a caldo.
D
WIG-Schweißstab, rostfrei, zum Verschweißen von austenitischem AISI 309-Edelstahl.
Aufgrund seiner besonderen chemisch- mechanischen Eigenschaften wird er auch zum
Verschweißen von Eisenstahl durch Auftragsunterschichten verwendet. Guter mechanischer
Widerstand bei Warmoxidierung.
E
Varilla TIG para la soldadura de acero inoxidables austenítico tipo AISI 309. Por sus
particulares características químicas y mecánicas se viene empleando para la soldadura de
aceros disimilares y para plaqueado. Buenas caractrerísticas mecánicas de resistencia a la
oxidación en caliente.
Suitable For
AISI 309, X 16 Cr Ni 2314, SUH 309, Dissimilar steels
All-weld metal
Chemical
Composition (%)
C
0.03 max
Mn
1.8
Si
0.5
S
P
Cu
0.4
Ni
13
Mo
0.75
Cr
24
As
Sb
Pb
V
Sn
Nb
Ti
Mg
Al
N
Nb Ta
-
TIG RODS
GB
F. N.
All-weld metal Mechanical Properties
Heat Treatment
As welded
Tensile Strength
2
N/mm
520 min
Shielding Gas
Ar
Current Conditions
DC –
Standard Packing
Tube 5 kg
Yield Strength
2
N/mm
350 min
TIG RODS FOR WELDING STAINLESS STEELS
Elongation 4d
(%)
Test
Temperature (°C)
KV (J)
30
251
ETC TIG 310
Classification
AWS
A5.9: ER 310
Wr.
Welding Positions
Approvals
1.4842
Applications and Caratteristics
GB
Stainless TIG rod like ER 310 with 25% Cr and 20% Ni. Suitable for welding steels having the
same chemical compositions or dissimilar steels. The deposit is totally austenitic. Excellent
high temperature corrosion resistance.
I
Barretta TIG per la saldatura di acciai inox Completamente austenitici del tipo AISI 310 o
similari. Il deposito completamente austenitico conferisce grandi qualità di resistenza alla
corrosione ad alte temperature, può essere impiegata anche per la saldatura o placcatura di
acciai dissimili o al carbonio.
D
WIG-Schweißstab, rostfrei, für das Verschweißen von voll austenitischen und rostfreien
Baustählen des Typs AISI 310 oder artverwandte Baustähle. Das voll austenitische
Schweißgut garantiert einen großen Korrosionswiderstand bei hohen Temperaturen. Sie
kann auch für das Verschweißen oder die Plattierung von artfremden Baustählen oder
Kohlenstoffstahl eingesetzt werden.
E
Varilla TIG para la soldadura de acero inoxidable completamente austenítico del tipo AISI 310
o similares. El depósito confiere una gran calidad de resistencia a la corrosión a altas
temperaturas, puede ser empleada tanto para la soldadura, como para el plaqueado de
aceros disimilares o al carbono.
Suitable For
AISI 310, X 22 Cr Ni 2520
All-weld metal
Chemical
Composition (%)
C
0.12
Mn
1.8
Si
0.45
S
P
Cu
0.3
Ni
20.8
Mo
0.3
Cr
26
As
Sb
Pb
V
Sn
Nb
Ti
Mg
Al
N
Nb Ta
-
TIG RODS
F. N.
All-weld metal Mechanical Properties
Heat Treatment
Tensile Strength
2
N/mm
550
Shielding Gas
Ar
Current Conditions
DC –
Standard Packing
Tube 5 kg
Yield Strength
2
N/mm
400
TIG RODS FOR WELDING STAINLESS STEELS
Elongation 4d
(%)
Test
Temperature (°C)
KV (J)
30 min
252
ETC TIG 311 CuL
Classification
AWS
A5.9: ER 385 L
Welding Positions
Approvals
Applications and Caratteristics
GB
TIG wire for welding of stainless steels type AISI 904L; low carbon content. Very good
resistance to intergranular and pitting corrosion.
I
Bacchetta TIG per la saldatura di acciai tipo AISI 904L altamente legati, con basso contenuto
di carbonio. Ottima resistenza alla corrosione in miscele solforose e cloridriche. Buona
resistenza alla corrosione intergranulare.
D
WIG-Schweißstab Rostfreie Massivdrahtelektrode zum Verschweißen von hochlegiertem
Stahl des Typs AISI 904L mit niedrigem Kohlenstoffgehalt. Optimale Korrosionsbeständigkeit in
Schwefeldioxid- und Salzsäure- Mischungen. Gute Korrosionsbeständigkeit der
Zwischenkörnung.
E
Varilla TIG para soldadura de aceros tipo AISI 904L altamente aleado, con bajo contenido de
carbono. Optima resistencia a la corrosión en ambientes sulfurosos y clorhídricos. Buena
resistencia a la corrosión intergranular.
Suitable For
AISI 904L.
All-weld metal
Chemical
Composition (%)
C
0.025 max
Mn
1.9
Si
0.4
S
0.02 max
P
0.02 max
Cu
1.5
Ni
25
Mo
4.6
Cr
20
As
Sb
Pb
V
Sn
Nb
Ti
Mg
Al
N
0.1-0.15
Nb Ta
-
TIG RODS
F. N.
All-weld metal Mechanical Properties
Heat Treatment
As Welded
Tensile Strength
2
N/mm
560 min
Yield Strength
2
N/mm
400 min
Shielding Gas
Mix of 98% Ar 2% O2 or 99% Ar 1% O2
Current Conditions
DC +
Standard Packing
Tube 5 kg
TIG RODS FOR WELDING STAINLESS STEELS
Elongation 4d
(%)
Test
Temperature (°C)
KV (J)
32 min
253
ETC TIG 312
Classification
AWS
A5.9: ER 312
Wr.
Welding Positions
Approvals
1.4337
Applications and Caratteristics
GB
Stainless TIG rod suitable for welding or surfacing hardly weldable steels. Suitable to weld
buffer layers of hard depositions. The excellent mechanical properties and the notch
resistance make this rod of general use.
I
Barretta TIG per la saldatura di acciai inox di eguale composizione chimica e di acciai
difficilmente saldabili quali acciai al C al Mn al Cr acciai da corazza e balistici. La notevole
elasticità del deposito e la grande resistenza alle fessurazioni rendono l'impiego di tale
bacchetta universale.
D
WIG-Schweißstab, rostfrei, für das Verschweißen von rostfreiem Stahl mit gleicher,
chemischer Zusammensetzung und schwer schweißbare Baustählen, wie C-, Mn- oder
Cr-Stahl, Panzerstahl oder ballistischer Stahl. Die hohe Dehnbarkeit und Rißunempfindlichkeit
des Schweißgutes machen diese Schweißsstab zum universellen Schweißzusatz.
E
Varilla TIG para la soldadura de aceros inoxidables de igual composición química y de aceros
dificilmente soldables, aceros al C, al Mn, al Cr y aceros de blindaje. La notable elasticidad del
depósito y la gran resistencia a la fisuración hace de esta varilla que sea de empleo universal.
Suitable For
AISI 312
All-weld metal
Chemical
Composition (%)
C
0.1
Mn
1.8
Si
0.4
S
P
Cu
0.2
Ni
9.2
Mo
0.2
Cr
30
As
Sb
Pb
V
Sn
Nb
Ti
Mg
Al
N
Nb Ta
-
TIG RODS
F. N.
All-weld metal Mechanical Properties
Heat Treatment
As Welded
Tensile Strength
2
N/mm
660
Shielding Gas
Ar
Current Conditions
DC –
Standard Packing
Tube 5 kg
Yield Strength
2
N/mm
450
TIG RODS FOR WELDING STAINLESS STEELS
Elongation 4d
(%)
Test
Temperature (°C)
KV (J)
22
254
ETC TIG 316L
Classification
AWS
A5.9: ER 316L
EN
12072: W 19 12 3L
Wr.
1.4430
Welding Positions
Approvals
MMI
TUV
Applications and Caratteristics
Stainless TIG rod like ER 316L with C £ 0.03%. Excellent mechanical and corrosion resistance,
suitable for welding or surfacing stainless steels having the same chemical analysis. Upon
request we can supply TIG 316H rods with max. C. 0.08%.
I
Barretta in acciaio inox del tipo AISI 316L indicato per la saldatura di acciai inox con analoga
composizione chimica. Buone caratteristiche di resistenza alla corrosione trova il suo
naturale campo di applicazione nell'industria chimica e petrolchimica. La barretta TIG 316H
con C max 0,08% è disponibile su richiesta.
D
WIG-Schweißstab, rostfrei; Geeignet für das Verschweißen von rostfreiem Stahl mit gleicher
chemischer Zusammensetzung. Hoher Korrosionswiderstand. Findet Einsatz in der
chemischen Industrie und der Mineralölindustrie. Auf Anfrage ist auch der TIG-Schweißstab
316H mit max C 0,08% erhältlich
E
Varilla TIG en acero inoxidable del tipo AISI 316L indicado para la soldadura de aceros
inoxidables con análoga composición química. Buenas características de resistencia a la
corrosión siendo su natural campo de aplicación la industria química y petroquímica. La
varilla ETC TIG 316H con C máx. 0,08% es disponible bajo pedido.
Suitable For
AISI 316 L, X 2 Cr Ni Mo 1712, X 2 Cr Ni Mo 1713
All-weld metal
Chemical
Composition (%)
C
0.02
Mn
1.4
Si
0.45
S
0.01
P
0.018
Cu
0.13
Ni
12.5
Mo
2.6
Cr
19
As
Sb
Pb
V
Sn
Nb
Ti
Mg
Al
N
Nb Ta
-
TIG RODS
GB
F. N.
All-weld metal Mechanical Properties
Heat Treatment
As Welded
Tensile Strength
2
N/mm
490
Shielding Gas
Ar
Current Conditions
DC –
Standard Packing
Tube 5 kg
Yield Strength
2
N/mm
350
TIG RODS FOR WELDING STAINLESS STEELS
Elongation 4d
(%)
Test
Temperature (°C)
KV (J)
30
255
ETC TIG 318 Si
Classification
AWS
A5.9: ER 318
Welding Positions
EN
12072: W 20 10 3
Wr.
1.4576
Approvals
Applications and Caratteristics
Stainless TIG rod suitable to weld stabilised austenitic steels like AISI 318. Nb improve
considerably; the weld deposit oxidation resistance.
I
Barretta in acciaio inox del tipo AISI 318. La presenza di stabilizzanti migliora la resistenza
all’ossidazione del deposito.
D
WIG-Schweißstab, rostfrei; Die Stabilisatoren verbessern den Oxydationswiderstand des
Schweißgutes.
E
Varilla TIG en acero inoxidable del tipo AISI 318. La presencia de estabilizantes mejora la
resistencia a la oxidación del depósito.
Suitable For
All-weld metal
Chemical
Composition (%)
C
0.04
Mn
1.5
Si
0.85
S
P
Cu
Ni
11.5
Mo
2.5
Cr
18.5
As
Sb
Pb
V
Sn
Nb
0.5
Ti
Mg
Al
N
Nb Ta
-
TIG RODS
GB
F. N.
All-weld metal Mechanical Properties
Heat Treatment
As welded
Tensile Strength
2
N/mm
550 min
Shielding Gas
Ar
Current Conditions
DC –
Standard Packing
Tube 5 kg
Yield Strength
2
N/mm
350 min
TIG RODS FOR WELDING STAINLESS STEELS
Elongation 4d
(%)
Test
Temperature (°C)
KV (J)
25 min
256
ETC TIG 347
Classification
AWS
A5.9: ER 347
Wr.
Welding Positions
Approvals
1.4551
Applications and Caratteristics
GB
Stainless TIG rod suitable to weld stabilised austenitic steels like AISI 321 and 347. Nb improve
considerably the weld deposit oxidation resistance.
I
Barretta TIG per la saldatura di acciai inox stabilizzati. La presenza dello stabilizzante migliora
le caratteristiche di resistenza alla corrosione a temperatura. Trova il suo campo d'impiego
nella saldatura di AISI 347 e 321 in prima passata o ripristini di placcatura.
D
WIG-Schweißstab, rostfrei, für das Verschweißen von stabilisierten Baustählen. Der
Stabilisator erhöht die Korrosionsbeständigkeit bei niedrigenTemperaturen. Findet Einsatz
beim Verschweißen von Baustählen des Typs AISI 347 und 321, für den ersten
Schweißauftrag oder bei der Regeneration von Plattierungen.
E
Varilla TIG para soldadura de aceros inoxidables estabilizados. La presencia de los
estabilizantes mejora las características de resistencia a la corrosión por temperatura. Su
campo de empleo se utiliza en la soldadura de AISI 347 y 321 como primera pasada o para
relleno.
Suitable For
AISI 347, X 6 Cr Ni Nb 1811, AISI 321
All-weld metal
Chemical
Composition (%)
C
0.05
Mn
1.6
Si
0.45
S
P
Cu
Ni
9.8
Mo
0.75
Cr
19.5
As
Sb
Pb
V
Sn
Nb
0.4
Ti
Mg
Al
N
Nb Ta
0.4
TIG RODS
F. N.
All-weld metal Mechanical Properties
Heat Treatment
As Welded
Tensile Strength
2
N/mm
520
Shielding Gas
Ar
Current Conditions
DC –
Standard Packing
Tube 5 kg
Yield Strength
2
N/mm
400
TIG RODS FOR WELDING STAINLESS STEELS
Elongation 4d
(%)
Test
Temperature (°C)
KV (J)
30
257
ETC TIG 410L
Classification
AWS
A5.9: ER 410
Welding Positions
Approvals
Applications and Caratteristics
GB
TIG rod with high carbon content for welding 12% Cr steels (AISI 410).
I
Barretta TIG per la saldatura di acciaio con 12%Cr tipo AISI 410.
D
Rostfreie Massivdrahtelektrode für das Verschweißen von Stählen mit 12% Cr (AISI 410).
E
Varilla TIG para la soldadura de aceros con 12% Cr tipo AISI 410.
Suitable For
All-weld metal
Chemical
Composition (%)
C
0.03
Mn
0.4
Si
0.3
S
P
Cu
0.2
Ni
0.3
Mo
0.2
Cr
13.5
As
Sb
Pb
V
Sn
Nb
Ti
Mg
Al
N
Nb Ta
-
TIG RODS
F. N.
All-weld metal Mechanical Properties
Heat Treatment
PWHT 750°C x 1h
Tensile Strength
2
N/mm
400 min
Shielding Gas
Ar
Current Conditions
DC-
Standard Packing
Tube 5 kg
Yield Strength
2
N/mm
450 min
TIG RODS FOR WELDING STAINLESS STEELS
Elongation 4d
(%)
Test
Temperature (°C)
KV (J)
20
258
ETC TIG 22 9 3L
Classification
AWS
A5.9: ER 2209
EN
12072: W 22 9 3NL
Wr.
1.4462
Welding Positions
Approvals
Applications and Caratteristics
TIG rod suitable to weld two-phase Duplex. The excellent corrosion resistance and the weld
metal mechanical properties depend on welding procedures. Temperature up to 280°C.
I
Barretta TIG per la saldatura di acciai bifasici tipo Duplex. La ottima resistenza alla corrosione
e le caratteristiche meccaniche del deposito dipendono molto dalla tecnica di saldatura.
Temperatura di esercizio fino a 280°C.
D
WIG-Schweißstab für das Verschweißen von Zweiphasen-Stahl, Typ Duplex. Eine gute
Korrosionsbeständigkeit und gute mechanische Eigenschaften des Auftrages hängen
vorallem von der Schweißtechnik ab. Betriebstemperatur bis 280°C.
E
Varilla TIG para soldadura de aceros bimetálicos típo Duplex. La óptima resistencia a la
corrosión y a las características mecánicas del depósito dependen mucho de la técnica de
soldadura. Temperatura de ejercicio hasta 280ºC.
Suitable For
Duplex 1.4462
All-weld metal
Chemical
Composition (%)
C
0.02
Mn
1.6
Si
0.8
S
0.02
P
0.03
Cu
Ni
8.2
Mo
3.2
Cr
23
As
Sb
Pb
V
Sn
Nb
Ti
Mg
Al
N
0.15
Nb Ta
-
TIG RODS
GB
F. N.
All-weld metal Mechanical Properties
Heat Treatment
As Welded
Tensile Strength
2
N/mm
800
Shielding Gas
Ar
Current Conditions
DC –
Standard Packing
Tube 5 kg
Yield Strength
2
N/mm
600
TIG RODS FOR WELDING STAINLESS STEELS
Elongation 4d
(%)
26
Test
Temperature (°C)
KV (J)
85
259
ETC TIG CuNi 70-30
Classification
AWS
A5.7: ER CuNi
Welding Positions
Approvals
Applications and Caratteristics
GB
Solid wire suitable to weld alloys with equal chemical analysis. Good appearance amd
excellent weld deposit properties. Excellent corrosion resistance in saline solutions.
I
Barretta GTAW indicata per la saldatura di leghe con uguale composizione chimica. Buona
estetica ed ottime caratteristiche del deposito. Ottima resistenza alla corrosione agli agenti
chimici e marini.
D
WIG-Schweißstab für das Verschweißen von Legierungen mit gleicher chemischer
Zusammensetzung. Schönes Nahtergebnis und gute Eigenschaften des Auftrages. Hoher
Korrosionswiderstand gegen chemische und salzhaltige Substanzen.
E
Varilla TIG para la soldadura de aleaciones con igual composición química. Buena estética y
óptima resistencia a la corrosión en presencia de ambientes salinos y agentes químicos.
Aplicación típica en desalinizadoras.
Suitable For
All-weld metal
Chemical
Composition (%)
C
0.05
Mn
1
Si
0.25
S
P
Cu
65
Ni
30
Mo
Cr
As
Sb
Pb
V
Sn
Nb
Ti
0.3
Mg
Al
N
Nb Ta
-
TIG RODS
F. N.
All-weld metal Mechanical Properties
Heat Treatment
As Welded
Tensile Strength
2
N/mm
345 min
Shielding Gas
Ar
Current Conditions
DC -
Standard Packing
Tube 5 kg
Yield Strength
2
N/mm
TIG RODS FOR WELDING NICKEL AND CU-NI ALLOYS
Elongation 4d
(%)
Test
Temperature (°C)
KV (J)
20
260
ETC TIG NiCu 70-30
Classification
AWS
A5.14: ERNiCu 7
AWS
A5.14: ER NiCu 7
Wr.
2.4377
Welding Positions
Approvals
Applications and Caratteristics
TIG rod suitable to weld alloys with equal chemical analysis. Good appearance and excellent
corrosion resistance in saline solutions. Suitable for desalination plant construction for
MONEL type alloy.
I
Barrette per la saldatura GTAW di leghe con uguale composizione chimica. Buona estetica e
ottima resistenza alla corrosione in presenza di ambienti salini. Applicazione tipo dissalatori
per leghe tipo MONEL.
D
WIG-Schweißstab für das Verschweißen von Legierungen mit gleicher chemischer
Zusammensetzung. Schönes Nahtergebnis und hoher Korrosionswiderstand in salzhaltiger
Umgebung. Findet z.B. Einsatz in Entsalzungsanlagen.
E
Varilla TIG para la soldadura de aleaciones con igual composición química. Buena estética y
óptima resistencia a la corrosión en presencia de ambientes salinos. Aplicación típica en
desalinizadoras (MONEL).
Suitable For
All-weld metal
Chemical
Composition (%)
C
0.1
Mn
4
Si
1.25
S
P
Cu
Ni
69
Mo
Cr
As
Sb
Pb
V
Sn
Nb
Ti
1.5
Mg
Al
N
Nb Ta
-
TIG RODS
GB
F. N.
All-weld metal Mechanical Properties
Heat Treatment
As welded
Tensile Strength
2
N/mm
480 min
Yield Strength
2
N/mm
480
Shielding Gas
Ar
Current Conditions
DC –
Standard Packing
Tube 5 kg
TIG RODS FOR WELDING NICKEL AND CU-NI ALLOYS
Elongation 4d
(%)
Test
Temperature (°C)
KV (J)
30
30
261
ETC TIG 82
Classification
AWS
A5.14: ER NiCr 3
Wr.
Welding Positions
Approvals
2.4806
Applications and Caratteristics
GB
TIG rod for inconel 600 or incoloy 800 alloys welding. ETC 82 is also suitable to weld dissimilar
or hardly weldable steels. Excellent mechanical properties and corrosion resistancc.
I
Barretta per la saldatura GTAW di leghe inconel 600 o incoloy 800. La barretta ETC TIG 82 è
anche indicata nel caso di saldature di acciai difficilmente saldabili e dissimili. Ottima
resistenza meccanica ed alla corrosione.
D
WIG-Schweißstab für das Verschweißen von Legierungen Inconel 600 oder Incoloy 800. Der
Schweißstab ETC TIG 82 ist auch für schwer schweißbare und artfremde Stahlsorten
geeignet. Hoher mechanischer Widerstand und Korrosisonsbeständigkeit.
E
Varilla TIG para soldadura de aleaciones inconel 600 o incoloy 800. Indicada en el caso de
soldadura de aceros dificilmente soldables y disimilares. Optima resistencia mecánica y a la
corrosión.
Suitable For
INCONEL 600, INCOLOY 800
All-weld metal
Chemical
Composition (%)
C
0.01 max
Mn
2.5-3.5
Si
0.5 max
S
0.015 max
P
0.03 max
Cu
0.5 max
Ni
67 min
Mo
Cr
18-22
As
Sb
Pb
V
Sn
Nb
Ti
0.75 max
Mg
Al
N
Nb Ta
2-3
TIG RODS
F. N.
All-weld metal Mechanical Properties
Heat Treatment
As Welded
Tensile Strength
2
N/mm
550 min
Shielding Gas
Ar
Current Conditions
DC –
Standard Packing
Tube 5 kg
TIG RODS FOR WELDING NI-CR ALLOYS
Yield Strength
2
N/mm
Elongation 4d
(%)
Test
Temperature (°C)
KV (J)
262
ETC TIG 625
Classification
AWS
A5.14: ER NiCrMo-3
EN
Wr.
Welding Positions
Approvals
12072: W 19 9 Nb
(N
Cl
if)
2.4831
Applications and Caratteristics
Austentic TIG wire, for use in cryogenic welding and 9% Ni steel welding, thanks to the good
resistance to high temperatures it can be used for any parts which will undergo heat
treatments. Good resistance to intercrystalline corrosion.
I
Barretta TIG a struttura austenitica, impiego per saldature criogeniche e acciai al 9% Ni,
grazie alla sua buona tenuta alle alte temperature può essere utilizzato su tutte le installazioni
soggette a trattamento termico. Buona resistenza alla corrosione intercristallina.
D
Austenitischer WIG-Schweißstab, der für kryogenisches Schweißen und Verschweißen von
Stählen mit 9% Ni verwendet werden kann. Dank seiner Hochwärmefestigkeit ist er bei
sämtlichen Installationen einzusetzen, die wärmebehandelt werden müssen. Gute
Korrosionsbeständigkeit der Zwischenkörnung.
E
Varilla TIG de estructura austenítica empleada para la soldadura criogénica de aceros al 9%
Ni. Gracias a su buen comportamiento a las altas temperaturas puede ser utilizada en todas
las instalaciones sujetas a tratamiento térmico. Buena resistencia a la corrosión
intercristalina.
Suitable For
All-weld metal
Chemical
Composition (%)
C
0.1 max
Mn
0.5 max
Si
0.5 max
S
0.012 max
P
0.02 max
Cu
0.5 max
Ni
58 min
Mo
8-10
Cr
20-23
As
Sb
Pb
V
Sn
Nb
Ti
0.4 max
Mg
Al
0.4 max
N
Nb Ta 3.15-4.15
TIG RODS
GB
F. N.
All-weld metal Mechanical Properties
Heat Treatment
As Welded
Tensile Strength
2
N/mm
750 min
Yield Strength
2
N/mm
440 min
Shielding Gas
Ar + 2-3%CO2 - Ar + 1-3% O2 – Ar + He
Current Conditions
DC +
Standard Packing
Tube 5 kg
TIG RODS FOR WELDING NI-CR ALLOYS
Elongation 4d
(%)
Test
Temperature (°C)
KV (J)
35 min
-196°C
55 min
263
ETC TIG Al
Classification
AWS
A5.10: ER 1100
Wr.
Welding Positions
Approvals
3.0259
Applications and Caratteristics
GB
TIG rod that deposits 99,5% pure Al. Suitable to weld Al and pure Al alloys. Good mechanical
properties and magnetic permeability. Excellent chemical corrosion resistance.
I
Barretta che deposita alluminio puro al 99,5%. Adatto per la saldatura con procedimento TIG
alluminio al 99,5-99,8%. Buone caratteristiche di saldabilità e permeabilità magnetica. Ottima
resistenza alla corrosione.
D
WIG-Schweißstab mit 99,5% Gehalt Reinaluminium. Schweißstab geeignet für das
WIG-Verfahren mit Aluminium 99,5-99,8%. Gute Schweißeigenschaften und magnetische
Durchlässigkeit. Hohe Korrosionsbeständigkeit.
E
Varilla TIG que deposita aluminio puro al 99,5%. Desarrollada para la soldura con
procedimiento TIG de alumino al 99,5-99,8%. Buenas características de sodabilidad y
pearmibilidad magnética. Optima resistencia a la corrosión.
Suitable For
P-ALP 99 UNi 3567, P-ALP 99,5 UNi 4507, P-ALP 99.8 UNi 4509
All-weld metal
Chemical
Composition (%)
C
Mn
0.04
Si
0.3
S
P
Cu
0.05
Ni
Mo
Cr
As
Sb
Pb
V
Sn
Nb
Ti
0.05
Mg
Al
remaining
N
Nb Ta
-
TIG RODS
F. N.
All-weld metal Mechanical Properties
Heat Treatment
As welded
Tensile Strength
2
N/mm
65 min
Shielding Gas
Ar
Current Conditions
DC-
Standard Packing
Tube 5 kg
TIG RODS FOR WELDING ALUMINUM
Yield Strength
2
N/mm
20 min
Elongation 4d
(%)
Test
Temperature (°C)
KV (J)
35 min
264
ETC TIG Al Mg5
Classification
AWS
A5.10: ER 5356
Wr.
Welding Positions
Approvals
3.3556
Applications and Caratteristics
GB
TIG rod that deposits a 5% Mg alloy. Suitable to weld alloys like Peraluman 3,5 and 5 and
Anticorodal 11.
I
Barretta che deposita una lega di alluminio al 5% di Magnesio. Indicato per la saldatura di
leghe tipo Peraluman ed Anticoral. Ottime caratteristiche meccaniche.
D
WIG-Schweißstab mit 5% Magnesiumgehalt. Geeignet für das Verschweißen von
Legierungen des Typs Peraluman und Anticoral. Gute mechanische Eigenschaften.
E
Varilla TIG que deposita una aleación de aluminio al 5% Mg. Indicado para la soldadura de
aleaciones tipo Peraluman y Anticoral. Optimas características mecánicas.
Suitable For
P-Al Mg 1,2 UNi 3568, P-Al Mg 2,5 UNi 3574, P-Al Mg 3,5 UNi 3575,
P Al M
UNi
P Al M UNi
All-weld metal
Chemical
Composition (%)
C
Mn
0.1
Si
0.2
S
P
Cu
0.15
Ni
Mo
Cr
As
Sb
Pb
V
Sn
Nb
Ti
0.1
Mg
5
Al
remaining
N
Nb Ta
-
TIG RODS
F. N.
All-weld metal Mechanical Properties
Heat Treatment
As welded
Tensile Strength
2
N/mm
240
Shielding Gas
Ar
Current Conditions
AC
Standard Packing
Tube 5 kg
TIG RODS FOR WELDING ALUMINUM
Yield Strength
2
N/mm
110 min
Elongation 4d
(%)
Test
Temperature (°C)
KV (J)
17
265
ETC TIG Al Si5
Classification
AWS
A5.10: ER 4043
Wr.
Welding Positions
Approvals
3.2245
Applications and Caratteristics
GB
TIG rod that deposits a 5% Si aluminum alloy. Suitable for welding Anticorodal 163 and 11
alloys.
I
Barretta TIG che deposita una lega di alluminio al 5%Si. E' adatto per la saldatura di leghe
Anticorodal 163 e 11.
D
WIG -Schweissstab mit Auftrag einer Aluminium Legierung mit 5% Si Gehalt. Geeignet für
das Verschweissen von Legierungen des Typs Anticorodal 163 und 11.
E
Varilla TIG que deposita una aleación de aluminio al 5% Si. Adaptada para la soldadura de
aleaciones ANTICORODAL 163 y 11.
Suitable For
All-weld metal
Chemical
Composition (%)
C
Mn
0.05 max
Si
5 max
S
P
Cu
0.3
Ni
Mo
Cr
As
Sb
Pb
V
Sn
Nb
Ti
0.2
Mg
0.05
Al
remaining
N
Nb Ta
-
TIG RODS
F. N.
All-weld metal Mechanical Properties
Heat Treatment
As Welded
Tensile Strength
2
N/mm
255
Shielding Gas
Ar
Current Conditions
AC
Standard Packing
Tube 5 kg
TIG RODS FOR WELDING ALUMINUM
Yield Strength
2
N/mm
110 min
Elongation 4d
(%)
Test
Temperature (°C)
KV (J)
18
266
ETC TIG Al Mg4.5 Mn
Classification
AWS
A5.10: ER 5183
Wr.
Welding Positions
Approvals
3.3548
Applications and Caratteristics
GB
TIG wire that deposits a 4,5% Mg alloy. Good mechanical properties.
I
Barretta TIG che deposita una lega con 4,5 %Mg. Ottime caratteristiche meccaniche.
D
WIG-Schweißstab mit einem Schweißgut von 4,5% Mg. Gute mechanische Eigenschaften.
E
Varilla TIG que deposita una aleación con 4,5% Mg. Optimas características mecánicas.
Suitable For
Al Mg 3, Al Mg 5, Al Mg Mn, Al Zn Mg 1;
G Al M Si G Al M Si G AlM
All-weld metal
Chemical
Composition (%)
C
Mn
0.8
Si
0.25 max
S
P
Cu
Ni
Mo
Cr
0.1
As
Sb
Pb
V
Sn
Nb
Ti
0.1
Mg
4.5
Al
remaining
N
Nb Ta
-
TIG RODS
F. N.
All-weld metal Mechanical Properties
Heat Treatment
As welded
Tensile Strength
2
N/mm
240
Shielding Gas
Ar
Current Conditions
DC-
Standard Packing
Tube 5 kg
TIG RODS FOR WELDING ALUMINUM
Yield Strength
2
N/mm
110 min
Elongation 4d
(%)
Test
Temperature (°C)
KV (J)
17
267
Flux Cored Wires
Fili Animati
Bandelekttrode
Hilos Tubulares
GB
ETC TUBOLAR FLUX CORED WIRES
The flux cored wires, manufactured by ETC Elettrotermochimica, are obtained with a particular patented process and therefore
they distinguish themselves from all the other flux cored wires. The wire section is tubular. The wire is originated from the bending
and the following welding of a metallic strip, then filled up with flux and drawn. In this way the wire is waterproof. The last
operation is the coppering. The waterproof wire inhibits completely the pick-up of humidity from the surrounding area so that the
welded metal will have an extremely low content of diffusible hydrogen: 1-3 ml/100 gr. The coppering confers a good protection to
the wire against oxidation and assures firmly a perfect electric contact between the feeding pipe and the wire: this leads to a
longer life of the feeding pipe and a reduction of losses.
I
ETC FILI ANIMATI TUBOLARI
I fili animati prodotti da ETC Elettrotermochimica sono ottenuti con un particolare procedimento brevettato e per questo si
distinguono da tutti gli altri fili animati. La sezione del filo è tubolare. Il filo viene originato dalla piegatura e successiva saldatura
di un nastro metallico, poi viene riempito di flusso e quindi trafilato. In questo modo è costituita la tenuta stagna del filo. L'ultima
operazione è quella di ramatura. La tenuta stagna del filo inibisce completamente l'ingresso dell'umidità da parte dell'ambiente
esterno: il metallo depositato si presenterà così con un contenuto di idrogeno diffusibile estremamente basso: 1-3 ml/100 gr. La
ramatura conferisce al filo un'ottima protezione contro l'ossidazione e garantisce costantemente un perfetto contatto elettrico tra
tubetto portacorrente e filo stesso: ciò porta ad una durata maggiore del tubetto porta corrente e ad una diminuzione delle perdite.
D
ETC FÜLLDRAHT
Der Fülldraht der ETC-Elettrotermochimica wird durch ein patentiertes Verfahren hergestellt und unterscheidet sich dadurch von
anderen Fülldrahtsorten.
Er entsteht durch Biegung und anschließendes Verschweißen eines Metallbandes. Dieses geschweißte Rohr wird mit
Schweißpulver ausgefüllt und gezogen. Durch dieses Verfahren wird absolute Dichte des Drahtes erreicht. Als letzter Vorgang
erfolgt die Verkupferung.
Durch die absolute Dichte des Drahtes wird eine spätere Feuchtigkeitsaufnahme verhindert; das Schweißgut enthält daher einen
sehr niedrigen Gehalt an diffusiblem Wasserstoff: 1-3 ml/100 gr. Die Verkupferung schützt den Draht vor Oxydation und garantiert
einen konstanten elektrischen Kontakt zwischen Lichtbogen und Draht. Dies führt zu einer längeren Lebensdauer des
Kontaktrohres und reduziert Spritzer.
E
ETC HILOS TUBULARES
Los hilos tubulares producidos por ETC Elettrotermochimica se consiguen a partir de un peculiar procedimiento patentado que los
distingue respecto de otros hilos tubulares. La sección del hilo es tubular, consiguiéndolo mediante el plegado y soldadura
continua de una pletina metálica, que es rellenada con flux y posteriormente trefilada hasta el diámetro deseado. De este modo
se obtiene un hilo estanco que posteriormente pasa a la fase final de cobrizado. La total estanqueidad del hilo inhibe
completamente el paso de la humedad del ambiente externo, por lo tanto, el material depositado, presentará unos niveles de
hidrógeno difusible extremadamente bajos: 1-3 ml/100 gr. El cobreado le confiere al hilo una óptima protección contra la oxidación
y garantiza un constante y perfecto contacto eléctrico entre el tubo portacorriente de la antorcha y el propio hilo: esto aporta una
mayor duración del tubo portacorrientes y una disminución de las pérdidas.
FCAW
271
ETC 6103
EN
Welding Positions
Approvals
ABS
758 : T 42 3 M M1 H5
BV
CONTROLAS
Applications and Caratteristics
GB
I
D
E
DNV
Metal cored flux cored wire with excellent welding properties with short and spray arc.
Almost spatter free in the spray-arc range. Good restricting characteristic even with cold
wire and, consequently suitable for robotic applications. Characteristic features are: good
edge wetting, finely rippled welds, notch-free weld transition, little oxide formation on the
weld surface - multipass welding possible without cleaning between runs. Because of the
easily controllable weld profile, this wire is well suited for gap bridging and positional welding.
Weld with wire pointing towards the weld pool.
LRS
RINA
TUV
All-weld metal
Chemical
Composition (%)
C
0.08
Mn
1.3
Si
0.6
S
0.02 max
P
0.02 max
Cu
Ni
Mo
Cr
As
Sb
Pb
V
Sn
Nb
Ti
Mg
Al
N
Nb Ta
-
Ottima saldabilità sia in short arc che in spray arc. Cordone senza spruzzi e con maglia
regolare. Il deposito senza scoria rende ideale il filo animato metal cored ETC 6103 in
applicazioni automatiche ed in isole robotizzate. E' possibile eseguire più cordoni di saldatura
senza dover eliminare la scoria tra una passata e l'altra. Ottima qualità radiografica anche in
fondo cianfrino. Buone caratteristiche meccaniche fino a -30°C.
Metallpulver-Fülldraht. Gute Schweißbarkeit in Kurz- und Sprühlichtbogen. Geringer
Spritzverlust und gleichmäßiges Nahtbild. Durch seinen schlackefreien Auftrag ist der
Fülldraht ETC6103 besonders für das automatische Schweißen oder das Schweißen mit
Robotertechnik geeignet. Es können mehrere Schweißabläufe hintereinander, ohne
Entfernung von Schlacke, ausgeführt werden. Gute Roentgenqualität auch bei Wurzelnähten.
Gute mechanische Eigenschaften bis minus 30°C.
Optima soldabilidad tanto en arco corto como en arco spray. Cordón exento de proyecciones
y aspecto uniforme. El depósito sin escoria da un rendimiento ideal a este hilo tubular con
polvo de hierro, ETC 6103, para el uso en aplicaciones automáticas o de robótica. Es posible
depositar más cordones de soldadura sin tener que eliminar la escoria entre una pasada y
otra. Optima calidad raiográfica incluso en pasada de raiz. Buenas características mecánicas
hasta -30ºC.
Suitable For
St 33, St 37-2, St 44-2, St 52-3,
H I, H II, 17 Mn 4,
F. N.
St E 290.7 TM to St E 480.7 TM, X 42 to X 70
All-weld metal Mechanical Properties
Heat Treatment
As Welded
Tensile Strength
2
N/mm
580
Yield Strength
2
N/mm
420 min
Shielding Gas
Mix of 80% Ar 20% CO2
Current Conditions
DC +
Elongation 4d
(%)
Test
Temperature (°C)
KV (J)
24 min
-30°C
60 min
Diffusible H2 (ml/100g)
TUBULAR FLUX CORED WIRES FOR WELDING NON-ALLOY STEELS
3
272
FCAW
Classification
AWS
A5.18: E 70C-6MH4
ETC 6104
EN
Welding Positions
Approvals
DNV
758 : T 46 2 M M1 H5
GL
LRS
Applications and Caratteristics
GB
Metal cored flux cored wire with excellent welding properties with short and spray arc.
Almost spatter free in the spray-arc range. Good restricting characteristic even with cold
wire and, consequently suitable for robotic applications. Characteristic features are: good
edge wetting, finely rippled welds, notch-free weld transition, little oxide formation on the
weld surface - multipass welding possible without cleaning between runs. Because of the
easily controllable weld profile, this wire is well suited for gap bridging and positional welding.
Weld with wire pointing towards the weld pool. Good wetting also on oxided points.
I
Ottima saldabilità sia in short arc che in spray arc. Cordone senza spruzzi e con maglia
regolare. Il deposito senza scoria rende ideale il filo animato metal cored ETC 6104 in
applicazioni automatiche ed in isole robotizzate. E' possibile eseguire più cordoni di saldatura
senza dover eliminare la scoria tra una passata e l'altra. Ottima qualità radiografica anche in
fondo cianfrino. Ottima bagnabilità anche su giunti con presenza di ossidi superficiali.
D
Metallpulver-Fülldraht. Gute Schweißbarkeit in Kurz- und Sprühlichtbogen. Geringer
Spritzverlust und gleichmäßiges Nahtbild. Durch seinen schlackefreien Auftrag ist der
Fülldraht ETC 6104 besonders für das automatische Schweißen oder das Schweißen mit
Robotertechnik geeignet. Es können mehrere Schweißabläufe hintereinander, ohne
Entfernung von Schlacke, ausgeführt werden. Gute Roentgenqualität auch bei Wurzelnähten.
E
Optima soldabilidad tanto en arco corto como en arco spray. Cordón exento de proyecciones
y aspecto uniforme. El depósito sin escoria da un rendimiento ideal a este hilo tubular con
polvo de hierro, ETC 6104, para el uso en aplicciones automáticas o de robótica. Es posible
depositar más cordones de soldadura sin tener que eliminar la escoria entre una pasada y
otra. Optima soldabilidad incluso sobre juntas con presencia de òxidos superficiales.
Suitable For
TUV
All-weld metal
Chemical
Composition (%)
C
0.08
Mn
1.1-1.6
Si
0.55-0.85
S
0.02 max
P
0.02 max
Cu
Ni
Mo
Cr
As
Sb
Pb
V
Sn
Nb
Ti
Mg
Al
N
Nb Ta
-
St 33, St 37-2, St 44-2, St 52-3
F. N.
Fine-grain structural steels St E 255 to St E 460
H I, H II, 17 Mn4
All-weld metal Mechanical Properties
Yield Strength
2
N/mm
390
Elongation 4d
(%)
Test
Temperature (°C)
KV (J)
PWHT 620°C x 1h
Tensile Strength
2
N/mm
510
27
-20°C
50 min
As Welded
540
430
24
-20°C
60 min
Heat Treatment
Shielding Gas
Mix of 80% Ar 20% CO2
Current Conditions
DC +
Diffusible H2 (ml/100g)
TUBULAR FLUX CORED WIRES FOR WELDING NON-ALLOY STEELS
3
273
FCAW
Classification
AWS
A5.18: E 70C-6MH4
ETC 6105
AWS
A5.18: E 70C-6MH4
EN
758 : T 46 4 M M 1 H5
Welding Positions
Approvals
ABS
BV
CONTROLAS
DNV
Applications and Caratteristics
GB
LRS
Metal cored flux cored wire with excellent welding properties with short and spray arc.
Almost spatter free in the spray-arc range. Good restricting characteristic even with cold
wire and, consequently suitable for robotic applications. Characteristic features are: good
edge wetting, finely reppled welds, notch-free weld transition, little oxide formation on the
weld surface - multipass welding possible without cleaning between runs. Because of the
easily controllable weld profile, this wire is well suited for gap bridging and positional welding.
Weld with wire pointing towards the weld pool.
I
Ottima saldabilità sia in short arc che in spray arc. Cordone senza spruzzi e con maglia
regolare. Il deposito senza scoria rende ideale il filo animato metal cored ETC 6105 in
applicazioni automatiche ed in isole robotizzate. E' possibile eseguire più cordoni di saldatura
senza dover eliminare la scoria tra una passata e l'altra. Ottima qualità radiografica anche in
fondo cianfrino. Buone caratteristiche meccaniche fino a -40°C.
D
Metallpulver-Fülldraht. Sehr gute Schweißbarkeit im Kurz- und Sprühlichtbogen.Spritzfreier
Auftrag. Ebenmäßige Schweißnaht. Durch den schlackenfreien Auftrag wird dieses Fülldraht
ETC 6105 ideal für automatische Anlagen und Robotertechnik. Es können mehrere
Schweißaufträge hintereinander ohne Schlackenentfernung vorgenommen werden. Sehr
gute Roentgenqualität auch bei Wurzelnähten. Gute mechanische Eigenschaften bis minus
40° C.
E
Optima soldabilidad tanto en arco corto como en arco spray. Cordón exento de proyecciones
y aspecto uniforme. El depósito sin escoria da un rendimiento ideal a este hilo tubular con
polvo de hierro ETC 6105 para el uso en aplicciones automáticas o de robótica. Es posible
depositar mas cordones de soldadura sin tener que eliminar la escoria entre una pasada y
otra. Optima calidad raiográfica incluso en pasada de raiz. Buenas características mecánicas
hasta -40ºC.
Suitable For
RINA
TUV
All-weld metal
Chemical
Composition (%)
C
0.07
Mn
1.5
Si
0.45
S
0.025
P
0.025
Cu
Ni
Mo
Cr
As
Sb
Pb
V
Sn
Nb
Ti
Mg
Al
N
Nb Ta
-
St 33, St 37-2, St 44-2, St 52-3,
H I H II
M
FCAW
Classification
AWS
A5.20: E71T-1MJH4
F. N.
All-weld metal Mechanical Properties
Yield Strength
2
N/mm
400
Elongation 4d
(%)
PWHT 620°C x 1h
Tensile Strength
2
N/mm
520-620
As Welded
530 -650
460
Heat Treatment
Shielding Gas
Mix of 80% Ar 20% CO2
Current Conditions
DC +
Test
Temperature (°C)
KV (J)
27
-40°C
100
24
-40°C
60
Diffusible H2 (ml/100g)
TUBULAR FLUX CORED WIRES FOR WELDING NON-ALLOY STEELS
3
274
ETC 6111
Classification
AWS
A5.20: E 71T-1 MH4
EN
758: T 42 2 PM 1 H5
EN
758: T 42 0 PC 1 H5
Welding Positions
Approvals
ABS
LRS
GB
Rutil flux cored wire, excellent bead appearence, easy slag removal, stable, pratically
spatter-free arc. For structures subject to low temperature: down to - 20°C, welded under
Ar/CO2 shielding mix.
I
Filo animato tubolare a caratteristica rutile. Deposita un cordone di ottimo aspetto e con
scoria facilmente eliminabile. Arco elettrico stabile in qualsiasi condizione di impiego ed
esente da proiezioni di spruzzi. Indicato per la saldatura sia in miscela che in CO2. Utilizzato
per acciai al C-Mn ed a grana fine.
D
Rutil- Fülldraht. Bildet eine schöne Schweißnaht mit leicht zu entfernender Schlacke.
Spritzfreier, stabiler Lichtbogen unter allen Arbeitsbedingungen. Für das Schweißen unter
CO2 -Atmosphäre oder Mischung geeignet. Eingesetzt für das Verschweißen von C-Mn
Feinkornbaustahl.
E
Hilo tubular con características de rutilo. Deposita un cordón de óptimo aspecto y con escoria
facilmente eliminable. Arco eléctrico muy estable en cualquier condición de empleo y exento
de proyecciones. Indicado para soldadura con protección tanto de mezcla como CO2.
Utilizado para soldaduras de aceros al C - Mn y de grano fino.
Suitable For
All-weld metal
Chemical
Composition (%)
C
0.05
Mn
1.4
Si
0.6
S
0.03 max
P
0.03 max
Cu
Ni
Mo
Cr
As
Sb
Pb
V
Sn
Nb
Ti
Mg
Al
N
Nb Ta
-
Carbon steel
H I H II
M
F. N.
All-weld metal Mechanical Properties
Yield Strength
2
N/mm
430 min
Elongation 4d
(%)
Test
Temperature (°C)
As Welded Mix
Tensile Strength
2
N/mm
510 - 560
24 min
-20°C
50 min
As Welded CO2
500 - 550
420 min
26 min
0°C
70 min
Heat Treatment
Shielding Gas
Mix of 80% Ar 20% CO2 or only CO2
Current Conditions
DC +
Diffusible H2 (ml/100g)
TUBULAR FLUX CORED WIRES FOR WELDING NON-ALLOY STEELS
KV (J)
3
275
FCAW
Applications and Caratteristics
ETC 6112
EN
Welding Positions
Approvals
ABS
758: T 46 2 PC1H5
GL
LRS
Applications and Caratteristics
GB
The easily controllable weld pool means that excellent welding properties are obtained in all
position when high currents are used, thus increasing the deposition rate. Also suited to
welding in the transverse position e.g. vertical storage tanks. Little formation of spatter, good
slag detachability, fine bead appearance and excellent x-ray quality.
I
Filo animato rutile con scoria a rapida solidificazione. Indicato per la saldatura in tutte le
posizioni anche nel caso vengano impiegate elevate correnti di saldatura. Indicato per la
saldatura di serbatoi di stoccaggio. Minima formazione di spruzzi, scoria facilmente
eliminabile. Ottima qualità radiografica.
D
Rutil- Fülldraht mit schneller Schlackenverfestigung. Geeignet für alle Positionen, auch im Fall
von erhöhter Stromzufuhr. Geeignet für das Verschweißen von Lagerbehältern. In vertikaler
Position mit einem Durchmesser von 1,2 ist Fallnahtschweißen möglich. Geringe
Spritzverluste; leicht zu entfernende Schlacke. Gute Roentgenqualität.
E
Hilo tubular rutilo con escoria de rápida solidificación. Indicado para soldadura en todas las
posiciones donde se puede emplear elevada corriente de soldadura. Utilizado en la soldadura
de tanques. Mínima formación de proyecciones, escoria facilmente eliminable, óptima
calidad radiográfica.
Suitable For
All-weld metal
Chemical
Composition (%)
C
0.05 max
Mn
1.25
Si
0.55
S
0.03 max
P
0.03 max
Cu
Ni
Mo
Cr
As
Sb
Pb
V
Sn
Nb
Ti
Mg
Al
N
Nb Ta
-
X 42 to X 70
Carbon Steel
H EII 480.7
MTM
St E 290.7 TMHtoI St
F. N.
All-weld metal Mechanical Properties
Heat Treatment
As Welded
Tensile Strength
2
N/mm
530 - 600
Shielding Gas
Only CO2
Current Conditions
DC +
Yield Strength
2
N/mm
460 min
Elongation 4d
(%)
Test
Temperature (°C)
KV (J)
23 min
-20°C
47 min
Diffusible H2 (ml/100g)
TUBULAR FLUX CORED WIRES FOR WELDING NON-ALLOY STEELS
3
276
FCAW
Classification
AWS
A5.20: E 71T-1 H5
ETC 6114
EN
Welding Positions
Approvals
ABS
758: T 46 2 PM 1 H5
BV
CONTROLAS
Applications and Caratteristics
GB
DNV
Easily controllable weld profile, excellent welding properties in all positions. This allows
all-position welding with high currents, consequently giving a high deposition rate. Partly and
fully mechanised circumferential pipe welding is a particular strengh of this wire. When
carrying out orbital welding the best results are to be achieved in the 6 o’clock position with
wire dia. 1.2-1.4 mm. Low spatter losses, good slag detatchability, fine bead appearance,
porosity-free welds, notch-free interface.
I
Filo animato rutile con scoria a rapida solidificazione. Indicato per la saldatura in tutte le
posizioni anche nel caso vengano impiegate elevate correnti di saldatura. Indicato per la
saldatura di serbatoi di stoccaggio. Minima formazione di spruzzi, scoria facilmente
eliminabile. Ottima qualità radiografica.
D
Rutil- Fülldraht, geeignet für das Schweißen unter Mischgas-Atmosphäre. Erlaubt auch den
Einsatz bei erhöhter Stromzufuhr. In diesem Fall garantiert das ETC Massivdraht 6114 erhöhte
Schweißgeschwindigkeit. Geeignet für das Verschweißen von Pipeline in Verbindung mit
Orbital-Automation. Stabiler und spritzfreier Lichtbogen.
E
Hilo tubular rutilo con escoria de rápida solidificación. Indicado para soldadura en todas las
posiciones donde se puede emplear elevada corriente de soldadura. Utilizado en la soldadura
de tanques. Mínima formación de proyecciones, escoria facilmente eliminable, óptima
calidad radiográfica.
Suitable For
GL
LRS
TUV
All-weld metal
Chemical
Composition (%)
C
0.05
Mn
1.2
Si
0.5
S
0.03 max
P
0.03 max
Cu
Ni
Mo
Cr
As
Sb
Pb
V
Sn
Nb
Ti
Mg
Al
N
Nb Ta
-
X 42 to X 70
Fine-grain structural steels St E 255 to St E 460
H I, H II, 17 Mn 4,
F. N.
All-weld metal Mechanical Properties
Heat Treatment
As Welded
Tensile Strength
2
N/mm
530
Yield Strength
2
N/mm
460 min
Shielding Gas
Mix of 80% Ar 20% CO2
Current Conditions
DC +
Elongation 4d
(%)
Test
Temperature (°C)
KV (J)
23 min
-20°C
50 min
Diffusible H2 (ml/100g)
TUBULAR FLUX CORED WIRES FOR WELDING NON-ALLOY STEELS
3
277
FCAW
Classification
AWS
A5.20: E 71T-1MJH4
ETC 6114 CF
Classification
AWS
A5.20: E 71T-1 MH4
EN
Welding Positions
Approvals
758: T 46 2 PM 1 H5
GB
Copper free flux cored wire, for welding in single or multipass technique. Ideal for shipbuilding
application, storage tanks and general applications. Shielding gas Mix.
I
Filo animato tubolare non ramato per saldatura in multipass di strutture metalliche. Indicato
per carpenteria, caldareria e cantieristica navale. Utilizzo in miscela.
D
Nicht kupferplattierter Fülldraht zum Verschweissen von Metallbauteilen in mehrfacher Lage.
Geeignet für Stahlbau und Schiffbau. Anwendung unter Formiergas.
E
Hilo tubular no cobreado para soldadura con multipasadas de estructuras metálicas. Indicado
para carpintería, calderería y construcción naval. Gas de protección mezcla.
Suitable For
All-weld metal
Chemical
Composition (%)
C
0.04-0.08
Mn
1.2-1.7
Si
0.35-0.7
S
0.02 max
P
0.02 max
Cu
Ni
Mo
Cr
As
Sb
Pb
V
Sn
Nb
Ti
Mg
Al
N
Nb Ta
-
St e 290.7 TM to St E 480.7 TM
X 42 to x 70
St 33, St 37-2, St 44-2, St 52-3
H I H II
M
F. N.
All-weld metal Mechanical Properties
Heat Treatment
As Welded
Tensile Strength
2
N/mm
550 - 680
Yield Strength
2
N/mm
460 min
Shielding Gas
Mix of 80% Ar 20% CO2
Current Conditions
DC +
Elongation 4d
(%)
Test
Temperature (°C)
KV (J)
23 min
-20°C
70 min
Diffusible H2 (ml/100g)
TUBULAR FLUX CORED WIRES FOR WELDING NON-ALLOY STEELS
3
278
FCAW
Applications and Caratteristics
ETC 6114E
EN
Welding Positions
Approvals
ABS
758: T 46 2 PM 1 H5
BV
CONTROLAS
Applications and Caratteristics
GB
DNV
Easily controllable weld profile, excellent welding properties in all positions. This allows
all-position welding with high currents, consequently giving a high deposition rate. Partly and
fully mechanised circumferential pipe welding is a particular strengh of this wire. When
carrying out orbital welding the best results are to be achieved in the 6 o’clock position with
wire dia. 1.2-1.4 mm. Low spatter losses, good slag detatchability, fine bead appearance,
porosity-free welds, notch-free interface.
I
Filo animato rutile con scoria a rapida solidificazione. Indicato per la saldatura in tutte le
posizioni anche nel caso vengano impiegate elevate correnti di saldatura. Indicato per la
saldatura di serbatoi di stoccaggio. Minima formazione di spruzzi, scoria facilmente
eliminabile. Ottima qualità radiografica.
D
Rutil- Fülldraht, geeignet für das Schweißen unter Mischgas-Atmosphäre. Erlaubt auch den
Einsatz bei erhöhter Stromzufuhr. In diesem Fall garantiert das ETC Massivdraht 6114E
erhöhte Schweißgeschwindigkeit. Geeignet für das Verschweißen von Pipeline in Verbindung
mit Orbital-Automation. Stabiler und spritzfreier Lichtbogen.
E
Hilo tubular rutilo con escoria de rápida solidificación. Indicado para la soldadura en todas las
posicioens donde se puede utilizar elevada corriente de soldadura. Utilizado en la soldadura
de tanques y equipos. Mínima formación de proyecciones, escoria facilmente eliminable y
óptima calidad radiográfica.
Suitable For
GL
LRS
TUV
All-weld metal
Chemical
Composition (%)
C
0.05
Mn
1.2
Si
0.5 max
S
0.03 max
P
0.03 max
Cu
Ni
Mo
Cr
As
Sb
Pb
V
Sn
Nb
Ti
Mg
Al
N
Nb Ta
-
St 33, St 37-2, St 44-2, St 52-3
H I H II
M
F. N.
All-weld metal Mechanical Properties
Yield Strength
2
N/mm
460 min
Elongation 4d
(%)
PWHT 580°C x 2 h
Tensile Strength
2
N/mm
530 - 670
22 min
-20°C
47 min
As Welded
500 - 630
450 min
23 min
-20°C
47 min
Heat Treatment
Shielding Gas
Mix of 80% Ar 20% CO2
Current Conditions
DC +
Test
Temperature (°C)
Diffusible H2 (ml/100g)
TUBULAR FLUX CORED WIRES FOR WELDING NON-ALLOY STEELS
KV (J)
3
279
FCAW
Classification
AWS
A5.20: E 71T1 MH4
ETC 6119
EN
Welding Positions
Approvals
ABS
758: T 46 2 P C 1 H5
BV
DNV
Applications and Caratteristics
GB
GL
Rutile seamless copper coated cored wire, for welding metal constructions in single or
multipass technique. Excellent welding properties in all positions. This allows all-position
welding with high currents, consequently giving a high deposition rate. Particularly designed
for shipbuilding application, especially for vertical up welding, even without waving the torch
in order to obtain small size beads. Shielding gas: CO2.
I
Filo animato tubolare ramato per saldatura in passata singola o multipass di strutture
metalliche. Permette di realizzare alte velocità di deposito, con arco stabile, assenza di
spruzzi, facile rimozione della scoria. Particolarmente indicato per impieghi in cantieristica
navale soprattutto nella saldatura in posizione verticale discendente. Impiego sotto protezione
gassosa di CO2.
D
Kupferplattierter Fülldraht zum Verschweißen von Metallbauteilen in einfacher oder
mehrfacher Lage. Hohe Auftragsgeschwindigkeiten bei stabilem Bogen, spritzfrei, einfach zu
entfernende Schlacke. Besonders geeignet für den Einsatz im Schiffbau, vor allem beim
vertikalen Abwärtsschweißen. Anwendung unter CO2-Schutzgas.
E
Hilo tubular para la soldadura de una sola pasada o multipasadas en estrucutras metálicas.
Permite realizar una alta velocidad de depósito con arco estable exento de proyecciones, fácil
eliminación de la escoria. Particularmente indicado para su empleo en astilleros, sobre todo
en soldadura en vertical descendente. Protección gaseosa de CO2.
Suitable For
LRS
All-weld metal
Chemical
Composition (%)
C
0.05
Mn
1.45
Si
0.5
S
0.02 max
P
0.02 max
Cu
Ni
Mo
Cr
As
Sb
Pb
V
Sn
Nb
Ti
Mg
Al
N
Nb Ta
-
H I, H II, 17 Mn 4,
X 42 to X 70
St E 290.7 TM to St E 480.7 TM
F. N.
All-weld metal Mechanical Properties
Heat Treatment
As Welded
Tensile Strength
2
N/mm
530 - 650
Shielding Gas
CO2
Current Conditions
DC +
Yield Strength
2
N/mm
460 min
Elongation 4d
(%)
Test
Temperature (°C)
KV (J)
22 min
-20°C
70 min
Diffusible H2 (ml/100g)
TUBULAR FLUX CORED WIRES FOR WELDING NON-ALLOY STEELS
3
280
FCAW
Classification
AWS
A5.20: E 71T-1H4
ETC 6123
EN
Welding Positions
Approvals
ABS
758: T46 Ni PC1H5
GL
LRS
Applications and Caratteristics
GB
Rutile copper coated flux cored wire, for welding in all position of carbon and low alloy steels
with approximately 1%Ni. Designed for CO2 shielding gas especially for vertical up welding,
even without weaving the torch in order to obtain small sized beads. Low spatters, easy slag
removal and good bead aspect.
I
Filo animato tubolare rutile per la saldatura in tutte le posizioni di acciai al carbonio e basso
legati con circa 1% Ni. Da utilizzare sotto protezione gassosa in CO2 pura, in particolare per
saldature in posizione verticale ascendente, consentendo la realizzazione di cordoni di piccolo
calibro. Pochi spruzzi, facile distacco della scoria, ottima estetica del cordone e totale
assenza di porosità.
D
E
Suitable For
RINA
All-weld metal
Chemical
Composition (%)
C
0.04-0.07
Mn
1.1-1.5
Si
0.3-0.7
S
0.015 max
P
0.015 max
Cu
Ni
0.8-1
Mo
Cr
As
Sb
Pb
V
Sn
Nb
Ti
Mg
Al
N
Nb Ta
F. N.
All-weld metal Mechanical Properties
Heat Treatment
As Welded
Tensile Strength
2
N/mm
550-650
Shielding Gas
CO2
Current Conditions
DC +
Yield Strength
2
N/mm
470 min
Elongation 4d
(%)
Test
Temperature (°C)
KV (J)
24 min
-40°C
60 min
Diffusible H2 (ml/100g)
TUBULAR FLUX CORED WIRES FOR WELDING NON-ALLOY STEELS
<= 3
281
FCAW
Classification
AWS
A 5.29. E 81 T1-1Ni
ETC 6130
Classification
AWS
A5.20: E 70-T5 JH4
Welding Positions
Approvals
ABS
EN
758: T 42 4 BM 3 H5
LRS
EN
758: T 42 4 BC 3 H5
TUV
GB
Basic flux cored wire. The properties obtained with this wire are to be compared to those
obtained with low hydrogen coated electrodes. Suitable for crack resistant and tough welds.
Quiet and smooth running with low spatter loss. Easy deslagging. Fine bead apperance.
Excellent x-ray quality. Low convexity bead profile, therefore suitable for fillet welds.
I
Filo animato a caratteristica basica. Le caratteristiche del deposito ottenute con questo filo si
possono assimilare alle caratteristiche ottenute con elettrodi rivestiti basici. È quindi indicato
per saldature fortemente sollecitate e per acciai ad elevato contenuto di carbonio
equivalente. Bassissimo contenuto di H2 nel deposito, ottima qualità radiografica e facile
rimozione della scoria.
D
Basisches Fülldraht. Die Eigenschaften des Auftrages entsprechen dem Schweißgut einer
Elektrode mit basischer Ummantelung. Es ist daher für Schweißnähte mit besonderer
Belastung und Stählen mit hohem, äquivalenten Kohlenstoffgehalt geeignet. Sehr niedriger
H-Gehalt im Auftrag; gute Roentgenqualität und leicht zu entfernende Schlacke.
E
Hilo tubular básico. Las características del depósito de este hilo son similares a las obtenidas
con electrodos de revestimiento básico. Está indicado para soldaduras con fuertes
solicitaciones y para aceros de elevado contenido de C equivalente. Bajísimo contenido de H2
en el depósito, óptima calidad radiográfica y fácil eliminación de la escoria.
Suitable For
All-weld metal
Chemical
Composition (%)
C
0.05
Mn
1.4
Si
0.4
S
0.025 max
P
0.025 max
Cu
Ni
Mo
Cr
As
Sb
Pb
V
Sn
Nb
Ti
Mg
Al
N
Nb Ta
-
Pipe steels U St 37.0, St 37.0, St 34.0, St 44.4, St 52.0, St 52.4, St 35.8
S
S
E
S E
E to St SE 355
E
S E
i l di
Fine grain structural
steels
St S
E 255
W
S
E
W
S
E
Non-alloyed structural steel St 33, St 37, St 44, St 52-3, St 50, St 60, St 70
B il
l
H I H II
M
M
F. N.
All-weld metal Mechanical Properties
Yield Strength
2
N/mm
430 min
Elongation 4d
(%)
PWHT 580°C x 2h
Tensile Strength
2
N/mm
490 - 560
26
-40°C
32 min
As Welded
500 - 590
420 min
26
-40°C
27 min
Heat Treatment
Shielding Gas
Mix of 80% Ar 20% CO2 or only CO2
Current Conditions
DC +
Test
Temperature (°C)
Diffusible H2 (ml/100g)
TUBULAR FLUX CORED WIRES FOR WELDING NON-ALLOY STEELS
KV (J)
3
282
FCAW
Applications and Caratteristics
ETC 6131
EN
Welding Positions
Approvals
ABS
758: T 42 4 M1H5
BV
CONTROLAS
Applications and Caratteristics
GB
DNV
Basic flux cored wire. The properties obtained with this wire are to be compared to those
obtained with low hydrogen coated electrodes. Suitable for crack resistant and tough welds.
Quiet and smooth running with low spatter loss. Easy deslagging. Fine bead appearance.
Excellent x-ray quality. Low convexity bead profile therefore suitable for fillet welds. Good
weldability, vertical- up position.
I
Filo animato a caratteristica basica. Le caratteristiche del deposito ottenute con questo filo si
possono assimilare alle caratteristiche ottenute con elettrodi rivestiti basici. E' quindi indicato
per saldature fortemente sollecitate e per acciai ad elevato contenuto di carbonio
equivalente. Bassissimo contenuto di H2 nel deposito, ottima qualità radiografica e facile
rimozione della scoria. Ottima saldabilità anche in posizione verticale ascendente.
D
Basisches Fülldraht. Die Eigenschaften des Auftrages entsprechen dem Schweißgut einer
Elektrode mit basischer Ummantelung. Es ist daher für Schweißnähte mit besonderer
Belastung und Stählen mit hohem, äquivalentem Kohlenstoffgehalt geeignet. Sehr niedriger
H-Gehalt im Auftrag; gute Roentgenqualität und leicht zu entfernende Schlacke. Gute
Schweißbarkeit auch beim Fallnahtschweißen.
E
Hilo tubular básico. Las características del depósito obtenidas con este hilo son similares a las
obtenidas con electrodos de revestimiento básico. Está indicado para soldaduras con fuertes
solicitaciones y para aceros de elevado contenido de C equivalente. Bajísimo contenido de H2
en el depósito, óptima calidad radiográfica y fácil eliminación de la escoria. Adaptado para la
soldadura en todas las posiciones.
Suitable For
St 45.8, St E 210.7, St E 240.7, St E 290.7, St E 320.7, St E 360.7
l S E
Fi St E 255
i to St E 355
l
Fine grain structurals steels
GL
LRS
TUV
All-weld metal
Chemical
Composition (%)
C
0.08
Mn
0.9-1.4
Si
0.3-0.45
S
0.03 max
P
0.03 max
Cu
Ni
0.15 max
Mo
0.15 max
Cr
As
Sb
Pb
V
Sn
Nb
Ti
Mg
Al
N
Nb Ta
-
S E
W St E 255 to W St E 355 T St E 255 to T St E 355
F. N.
All-weld metal Mechanical Properties
Yield Strength
2
N/mm
410 min
Elongation 4d
(%)
PWHT 580°C x 2h
Tensile Strength
2
N/mm
500 - 600
25 min
-40°C
65 min
As Welded
510 - 560
420 min
24 min
-40°C
80 min
Heat Treatment
Shielding Gas
Mix of 80% Ar 20% CO2
Current Conditions
DC -
Test
Temperature (°C)
Diffusible H2 (ml/100g)
TUBULAR FLUX CORED WIRES FOR WELDING NON-ALLOY STEELS
KV (J)
3
283
FCAW
Classification
AWS
A5.20: E 71T-5MJH4
ETC 6149B
Classification
AWS
A5.29: E80T5-G
Welding Positions
Approvals
EN
GB
Basic flux cored wire, suitable for welding weather proof and fine-grain stuctural steels. Low
spatter loss. Easy slag removal, regular bead appearance.
I
Filo animato basico per la saldatura di acciai resistenti alla corrosione atmosferica. Ottima
penetrazione ed eccellenti caratteristiche del metallo depositato. Buona rimozione della
scoria, cordone di bell'aspetto.
D
Basisches Fülldraht für das Verschweißen von witterungsbeständigen Baustählen. Gutes
Durchdringen und optimale Schweißeigenschaften des Auftrages. Leicht zu entfernende
Schlacke und schönes Nahtergebnis.
E
Hilo tubular básico para soldadura de aceros resistentes a la corrosión atmosférica.
Excelente penetración y buenas características del metal depositado. Fácil eliminación de la
escoria y buen aspecto del cordón.
Suitable For
All-weld metal
Chemical
Composition (%)
C
0.05
Mn
1.4
Si
0.35
S
0.03 max
P
0.03 max
Cu
0.5 max
Ni
1.2
Mo
Cr
As
Sb
Pb
V
Sn
Nb
Ti
Mg
Al
N
Nb Ta
-
T St E 420, T St E 460
ES E
E S steels
E
Weatherproof
WT St 37 Wt St 52, e.g.
A Patinax
A 37, RBH
A 35
Hoesch Resista,
C Ni ll d fi
i
S
l
lS E
S E
F. N.
All-weld metal Mechanical Properties
Heat Treatment
As Welded
Tensile Strength
2
N/mm
550 - 600
Yield Strength
2
N/mm
470 min
Shielding Gas
Mix of 80% Ar 20% CO2 or only CO2
Current Conditions
DC +
Elongation 4d
(%)
Test
Temperature (°C)
KV (J)
24 min
-60°C
50 min
Diffusible H2 (ml/100g)
TUBULAR FLUX CORED WIRES FOR WELDING COR-TEN STEELS
3
284
FCAW
758: T 46 6 1Ni BM3
H
Applications and Caratteristics
ETC 6149R
Classification
AWS
A5.29: E81T1-W
Welding Positions
Approvals
GB
Rutile flux cored wire, suitable for welding weatherproof steels. ETC 6149B is better suited for
thick work-pieces and for use under conditions of high restraint. Particularly suitable for fillet
welds. Fine bead appearance. Pore-free weld seams.
I
Versione rutile del filo animato ETC 6149B. Indicato per la saldatura di acciai resistenti alla
corrosione atmosferica, ottima saldabilità ed estetica del deposito.
D
Die Rutil-Ausführung des Fülldraht ETC 6149B. Für das Verschweißen von
witterungsbeständigen Baustählen. Optimale Schweißeigenschaften und schönes
Nahtergebnis.
E
Versión rutilo del hilo tubular ETC 6149B. Indicado para la soldadura de aceros resistentes a la
corrosión atmosférica, óptima soldabilidad y estética del depósito.
Suitable For
All-weld metal
Chemical
Composition (%)
C
0.04-0.05
Mn
1.2
Si
0.6
S
0.02 max
P
0.02 max
Cu
0.6 max
Ni
0.6
Mo
Cr
0.5
As
Sb
Pb
V
Sn
Nb
Ti
Mg
Al
N
Nb Ta
-
COR-TEN A, B, C
hR
P iWT St 37-3,
RBHWT St 52-3,
WeatherproofH steels
WT iSt 37-2,
A
A
A
S
F. N.
All-weld metal Mechanical Properties
Heat Treatment
As Welded
Tensile Strength
2
N/mm
570 - 690
Yield Strength
2
N/mm
470 min
Shielding Gas
Mix of 80% Ar 20% CO2
Current Conditions
DC +
Elongation 4d
(%)
Test
Temperature (°C)
KV (J)
20 min
-30°C
27 min
Diffusible H2 (ml/100g)
TUBULAR FLUX CORED WIRES FOR WELDING COR-TEN STEELS
3
285
FCAW
Applications and Caratteristics
ETC 6154
Classification
DIN
8555: MSG 6-60
Welding Positions
Approvals
GB
Medium-alloy basic type-cored wire for tough and abrasion resistant overlaying of
component parts subjected to high wear and tear. Weld metal is crack and pore-free and
resistant to load and impact conditions. Machining is possihle only by grinding. A buffer layer
(with ETC 6130) is required only on base materials which are difficult to weld.
I
Filo animato basico indicato per riporti resistenti all'abrasione. Deposito resistente alla
criccalura ed esente da porosità. La lavorazione meccanica è possibile solo mediante
molatura. Si consiglia: per riporti di spessore elevato una imburatura con filo animato ETC
6130, per materiali ad elevato contenuto di carbonio equivalente un filo austenitico.
D
Basisches Fülldraht für das abrasionsbeständige Auftragschweißen. Rißfester und
porenfreier Auftrag. Eine mechanische Bearbeitung kann nur durch Schleifen erfolgen. Für
dickes Auftragschweißen wird eine Vorbehandlung mit ETC 6130, und für Material mit einem
hohen Gehalt an äquivalentem Kohlenstoff, mit einem austenitischen Fülldraht empfohlen.
E
Hilo tubular básico indicado para recargues resistentes a la abrasión. Su mecanizado es
posible mediante amolado. Se aconseja para recargues de grandes espesores, donde es
recomendable dar una capa tampón con el hilo tubular ETC 6130. Para materiales de elevado
contenido de C equivalente es aconsejable utilizar como capa intermedia un hilo austenítico.
Suitable For
All-weld metal
Chemical
Composition (%)
C
0.5
Mn
1.5
Si
0.6
S
0.03 max
P
0.03 max
Cu
Ni
Mo
0.6
Cr
5.5
As
Sb
Pb
V
Sn
Nb
Ti
Mg
Al
N
Nb Ta
-
excavator parts, bucket teeth, grab teeth, worm conveyors,
b
h j
h
F. N.
All-weld metal Mechanical Properties
Heat Treatment
Tensile Strength
2
N/mm
Yield Strength
2
N/mm
Elongation 4d
(%)
Test
Temperature (°C)
KV (J)
Hard. In as-welded
d
Shielding Gas
Mix of 80% Ar 20% CO2 or only CO2
Current Conditions
DC +
TUBULAR FLUX CORED WIRES FOR HARDFACING
Diffusible H2 (ml/100g)
3
286
FCAW
Applications and Caratteristics
ETC 6121
Classification
AWS
A5.29: E 81 T1-Ni1
Welding Positions
Approvals
TUV
EN
GB
Rutile flux-cored wire with a rapidly solidifying slag Easily controllable weld pool, excellent
welding properties in all positions. This allows all-position welding with high currents,
consequently giving a high deposition rate. Partly and fully mechanised circumferential pipe
welding is a particular strength of this wire. When carrying out orbital welding the best results
are to be achieved in the 6 o'clock and 12 o'clock positions with wire Ø 1.2-1.4 mm. Low
spatter losses, good slag detachability, fine bead appearance, excellent x-ray quality.
I
Filo animato rutile a scoria di rapida solidificazione. Arco facilmente controllabile in tutte le
posizioni. Deposito di elevate caratteristiche meccaniche e di ottima resistenza a basse
temperature. Indicato per la saldatura di acciai a grana fine, tubazioni per impieghi in
off-shore.
D
Rutil- Fülldraht mit schneller Schlackenverfestigung. In allen Positionen leicht zu
kontrollierender Lichtbogen. Auftrag mit hohen mechanischen Eigenschaften und guter
Kerbschlagzähigkeit bei niedrigen Temperaturen. Geeignet für Feinkornbaustähle und das
Verschweißen von Rohren im Offshorebereich.
E
Hilo tubular rutilo con escoria de rápida solidificción. Arco de fácil control en todas las
posiciones. Depósito de elevadas características mecánicas y de óptima resistencia a baja
temperatura. Indicado para la soldadura de grano fino y tubería para empleo en off-shore.
All-weld metal
Chemical
Composition (%)
C
0.045
Mn
1.25
Si
0.5
S
0.015 max
P
0.015 max
Cu
Ni
0.9
Mo
Cr
As
Sb
Pb
V
Sn
Nb
Ti
Mg
Al
N
Nb Ta
-
Suitable For
St 37.0 to St 52.4
DIN 1628/1630
H I, H II, 17 Mn 4,
DIN 17 155
F. N.
All-weld metal Mechanical Properties
Heat Treatment
As Welded
Tensile Strength
2
N/mm
570 - 670
Yield Strength
2
N/mm
490
Shielding Gas
Mix of 80% Ar 20% CO2
Current Conditions
DC +
Elongation 4d
(%)
Test
Temperature (°C)
KV (J)
22 min
-40°C
47 min
Diffusible H2 (ml/100g)
TUBULAR FLUX CORED WIRES FOR WELDING LOW-ALLOY STEEL
3
287
FCAW
758: T 46 4 1 Ni P M
H
Applications and Caratteristics
ETC 6132
Classification
AWS
A5.29: E 110 T5-K4
Welding Positions
Approvals
ABS
DNV
GB
Basic flux cored wire, suitable for welding high strength fine-grain stuctural steels. Low
spatter, easy slag removal, regular bead appearance.
I
Filo animato basico indicato per la saldatura di acciai legati al Cr-Ni-Mo utilizzati per la
costruzione di macchine movimento terra, carri ponte e strutture dove vengono richieste
elevate caratteristiche maccaniche. Deposito esente da spruzzi e con scoria facilmente
eliminabile.
D
Basisches Fülldraht für das Verschweißen von Cr-Ni-Mo legierten Baustählen, Bauteilen für
Erdreichbewegungsmaschinen, von Kränen und Strukturen die hohe mechanische
Eigenschaften erfordern. Spritzfreier Auftrag und leicht zu entfernende Schlacke.
E
Hilo tubular básico idnicado para la soldadura de aceros aleados al Cr-Ni-Mo utilizados en la
construcción de maquinaria de movimientos de tierra, gruas y estructuras donde son
requeridas elevadas características mecánicas. Depósito exento de proyecciones con
escoria facilmente eliminable.
Suitable For
All-weld metal
Chemical
Composition (%)
C
0.05
Mn
1.5
Si
0.5
S
0.025 max
P
0.025 max
Cu
Ni
2.2
Mo
0.4
Cr
0.4
As
Sb
Pb
V
0.05 max
Sn
Nb
Ti
Mg
Al
N
Nb Ta
-
Creep resistant fine-grain structural steels e.g. N-A-XTRA 63, T 1, T 1 A, T 1 B
F. N.
All-weld metal Mechanical Properties
Heat Treatment
As Welded
Tensile Strength
2
N/mm
760 - 850
Yield Strength
2
N/mm
680 min
Shielding Gas
Mix of 80% Ar 20% CO2 or only CO2
Current Conditions
DC +
Elongation 4d
(%)
Test
Temperature (°C)
KV (J)
17 min
-51°C
30 min
Diffusible H2 (ml/100g)
TUBULAR FLUX CORED WIRES FOR WELDING LOW-ALLOY STEEL
3
288
FCAW
Applications and Caratteristics
ETC 6133
Classification
AWS
A5.29: E111 T5-G
Welding Positions
Approvals
GB
Basic seamless cored wire, copper coated, special Cr-Ni-Mo alloyed, for applications
requiring very high yeld points and impacts values at very low temperatures. Suitables for
steels like E 690 (A 517 FCR Creusot-Loire) and similars. Suitable in all positions welding. To be
used with Ar/CO2 mix shielding gas.
I
Filo animato tubolare ramato basico speciale legato al Cr-Ni-Mo,per applicazioni richiedenti
elevatissimi valori di limite elastico e di resilienza a bassa temperatura. Indicato per acciai
tipo E 690 (A 517 FCR Creusot-Loire) e simili. Utilizzabile in tutte le posizioni di saldatura. Usare
gas di protezione miscela Ar/CO2.
D
E
Suitable For
All-weld metal
Chemical
Composition (%)
C
0.07-0.1
Mn
1.4-1.8
Si
0.3-0.5
S
0.015 max
P
0.015 max
Cu
Ni
2-2.5
Mo
0.4-0.6
Cr
0.2-0.35
As
Sb
Pb
V
Sn
Nb
Ti
Mg
Al
N
Nb Ta
F. N.
All-weld metal Mechanical Properties
Heat Treatment
As Welded
Tensile Strength
2
N/mm
760-900
Yield Strength
2
N/mm
690
Shielding Gas
Mix of 82% Ar 18% CO2
Current Conditions
DC-
Elongation 4d
(%)
Test
Temperature (°C)
KV (J)
15 min
-60
47 min
Diffusible H2 (ml/100g)
TUBULAR FLUX CORED WIRES FOR WELDING LOW-ALLOY STEEL
3 ml / 100 g max
289
FCAW
Applications and Caratteristics
ETC 6602
Classification
AWS
A5.29: E 80T5-G
EN
Welding Positions
Approvals
758: T46 2 Mo BM 3 H5
Applications and Caratteristics
Medium-alloy highly basic type flux-cored wire. Suitable for welding creep resistant steel
with 0.5% Mo, boiler plates, pipe steels and fine-grain structural steels up to operating
temperatures of 500°C. Stable arc, low spatter loss, easy slag removal, regular bead
appearance. Pore-free weld seams.
I
Filo animato basico per la saldatura degli acciai 0,5% Mo. Trova il suo campo di impiego
nell'unione di acciai a grana fine con temperature di esercizio fino a 500°C. Ottima estetica e
alto tasso di deposito.
D
Basisches Fülldraht für das Verschweißen von Baustählen mit 0,5% Mo. Zum Verschweißen
von Feinkornbaustählen bei Betriebstemperaturen bis 500°C. Gutes Nahtergebnis und hohe
Schweißgutmenge.
E
Hilo tubular básico para la soldadura de aceros al 0,5% Mo. Se utiliza para uniones de acero
de grano fino con temperaturas de ejercicio hasta 500ºC. Optima estética y alta tasa de
depósito.
Suitable For
All-weld metal
Chemical
Composition (%)
C
0.05
Mn
1.4
Si
0.35
S
0.015
P
0.012
Cu
Ni
Mo
0.5
Cr
As
Sb
Pb
V
Sn
Nb
Ti
Mg
Al
N
Nb Ta
-
Fine-grain structural steels
Cast steels GS-52, GS-60, GS-20 Mn 5, GS-22 Mo 4, GS-22 Mo V 22, GS-24 Mn Mo
S E platesSand
E pipe steels 17 Mn 4, 19 Mn 5, 15 Mo 3, 16 Mo 5, St 45.8
Boiler
S E
S E
S E
i l di h h
h i l
FCAW
GB
F. N.
All-weld metal Mechanical Properties
Heat Treatment
PWHT 620°C x 1h
Tensile Strength
2
N/mm
550 - 650
Yield Strength
2
N/mm
470 min
Shielding Gas
Mix of 80% Ar 20% CO2
Current Conditions
DC +
Elongation 4d
(%)
Test
Temperature (°C)
KV (J)
22 min
-30°C
70 min
Diffusible H2 (ml/100g)
TUBULAR FLUX CORED WIRES FOR WELDING LOW-ALLOY STEEL
3
290
ETC 6603
Classification
AWS
A5.29: E 90T5-B3
Welding Positions
Approvals
EN
GB
Medium-alloy highly basic type flux-cored wire. Specially developed for MAG Welding of type
2,25 Cr - 1 Mo creep resistant steels. Weld metal will meet step cooling requirements, i.e.,
when correct welding parameters are used, adequate resistance to in-service
embrittlements is obtained. Field application: chemical plant, e.g. hydrocrackers, ammonia
syntheses, also for coal gasification. Pre-heating and interpass 200-250°C are suggested
I
Filo animato basico per la saldatura degli acciai debolmente legati al 2,25% Cr - 1% Mo.
Deposito altamente insensibile alla fessurazione a caldo. Eccellente qualità radiografica,
ottima saldabilità operativa ed elevati rendimenti. Il basso contenuto di impurezze conferisce
eccezionali caratteristiche di tenacità, a tal proposito si raccomanda di limitare l'apporto
termico a 12 KJ su cm. Consigliato preriscaldo ed interpass a temperatura di 200-250°C.
D
Basisches Fülldraht für leicht legierte Stahle mit 2,25% Cr - 1% Mo. Unempfindlich gegen
Warmrißbildung. Sehr gute Roentgenqualität, sehr gute Schweißausführbarkeit und hohe
Ausbringung. Durch hohen Reinheitsgrad wird optimale Festigkeit erreicht. Es wird
empfohlen, die Wärmezufuhr auf 12 KJ/cm zu beschränken. Vorwärmen und Interpass bei
200-250°C wird empfohlen.
E
Hilo tubular básico para soldadura de aceros debilmente aleados al 2,25% Cr - 1% Mo.
Depósito altamente insensible a la fisuración en caliente. Excelente calidad radiográfica,
óptima soldabilidad operativa y elevado rendimiento. Su bajo contenido de impurezas le
confiere unas excepecionales características de tenacidad, se recomienda limitar el aporte
térmico a 12 Kj/cm. Aconsejamos precalentamiento e interpasadas a temperatura entre
200-250ºC.
Suitable For
All-weld metal
Chemical
Composition (%)
C
0.09
Mn
1
Si
0.4
S
0.02 max
P
0.02 max
Cu
Ni
Mo
1
Cr
2.3
As
0.02 max
Sb
Pb
V
Sn
Nb
Ti
Mg
Al
N
Nb Ta
-
10 Cr Mo 9 10, 12 Cr Mo 9 10, A 387 Gr. 22 Cl. 1 and 2,
A
G F
A
G F
dF A
F. N.
All-weld metal Mechanical Properties
Heat Treatment
PWHT 690°C x 1h
Tensile Strength
2
N/mm
550 - 690
Yield Strength
2
N/mm
470 min
Shielding Gas
Mix of 80% Ar 20% CO2
Current Conditions
DC +
Elongation 4d
(%)
Test
Temperature (°C)
KV (J)
19 min
20°C
100 min
Diffusible H2 (ml/100g)
TUBULAR FLUX CORED WIRES FOR WELDING LOW-ALLOY STEEL
3
291
FCAW
12071: T CrMo 2 BM 3
H
Applications and Caratteristics
ETC 6605
Classification
AWS
A5.29: E 80T5-B2
Welding Positions
Approvals
EN
GB
Medium-alloy highly basic type flux-cored wire. Suitable for welding high temperature, creep
resistant 1.25% Cr - 0.5% Mo alloy boiler plates and pipe steels up to operating temperatures
of 550°C. Quiet and smooth running, low spatter loss. Easy slag removal. Regular bead
appearance, pore-free weld seams.
I
Filo animato basico per la saldatura degli acciai debolmente legati 1,25% Cr - 0,5% Mo.
Deposita una struttura resistente allo scorrimento a caldo particolarmente indicata per la
saldatura di recipienti a pressione e tubazioni che lavorano a temperature di 550°C. Arco
stabile, scoria facilmente asportabile, ottimo rendimento.
D
Basisches Fülldraht für niedrig-legierte Baustähle mit 1,25% Cr - 0,5% Mo. Der Auftrag ist
beständig gegen das Warmabgleiten. Besonders geeignet für das Verschweißen von
Druckbehältern und Rohrleitungen bei Betriebstemperaturen von 550°C. Stabiler Lichtbogen,
leicht zu entfernende Schlacke. Hohe Ausbringung.
E
Hilo tubular básico para la soldadura de aceros debilmente aleados 1,25% Cr - 0,5% Mo.
Deposita una estructura resistente a la fisuración en caliente, particularmente indicado para
la soldadura de recipientes a presión y tuberías que trabajan a temperaturas de 550ºC. Arco
estable, escoria facilmente eliminable y óptimo rendimiento.
Suitable For
All-weld metal
Chemical
Composition (%)
C
0.06
Mn
1
Si
0.35
S
0.03 max
P
0.03 max
Cu
Ni
Mo
0.5 max
Cr
1.2
As
Sb
Pb
V
Sn
Nb
Ti
Mg
Al
N
Nb Ta
-
Boiler plates and pipe steels 13 CrMo 44, 15 CrMo 3, 13 CrMo V 42, H IV L
C
l GS C M
GS C M
GS C M V
GS
F. N.
All-weld metal Mechanical Properties
Heat Treatment
PWHT 690°C x 1h
Tensile Strength
2
N/mm
550 - 650
Yield Strength
2
N/mm
470 min
Shielding Gas
Mix of 80% Ar 20% CO2
Current Conditions
DC +
Elongation 4d
(%)
Test
Temperature (°C)
KV (J)
20 min
20°C
120
Diffusible H2 (ml/100g)
TUBULAR FLUX CORED WIRES FOR WELDING LOW-ALLOY STEEL
3
292
FCAW
12071: T CrMo 1 BM 3
H
Applications and Caratteristics
GB
ETC STRIP FLUX CORED WIRES
The flux cored wire welding procedure in protective atmosphere is in its field one of the most technologically advanced methods
of welding.
The common request of increasing productivity together with a steady improvement of quality, causes the welding consumables
fabricators to carry out a constant research of new procedures.
With a view to increasing the properties of this method we have launched a new series of flux cored wires which have been
manufactured with a “strip” technologic and are suitable for claddings and shipyard and offshore applications.
The “strip” method allows a very good and balanced filling up, so that to have the possibility to obtain weld deposits with excellent
mechanical properties, easy operative all-position weldability and high deposition rates.
I
FILI ANIMATI ETC A PIATTINA
Il procedimento di saldatura mediante filo animato in atmosfera protettiva costituisce uno dei sistemi tecnologicamente più
avanzati nel campo della saldatura.
La richiesta generale circa la possibilità di realizzare un aumento della produttività unitamente al costante miglioramento della
qualità, fa si che anche i fabbricanti di prodotti per la saldatura siano costantemente impegnati nella ricerca di nuovi procedimenti.
Nell’intento di accrescere le caratteristiche del metodo in questione è stata messa a punto una nuova serie di fili animati prodotti
con tecnologia a piattina per la saldatura e ricarica di acciai non legati, debolmente legati, inox, riporti e per applicazioni in
cantieristica ed offshore.
Il metodo a piattina consente un ottimale e bilanciato riempimento dando la possibilità di ottenere depositi con eccezionali
caratteristiche meccaniche, unendo una facile saldabilità operativa in tutte le posizioni ed alti tassi di deposito.
D
ETC-STRIP-FÜLLDRAHTE
Der Einsatz von Massivdraht unter Schutzatmosphäre gilt als eines der technologisch modernsten Schweißverfahren. Mit dem
Massivdraht können im automatischen, aber auch im halb automatischen Verfahren, Bauteile aller Größen unter Optimierung der
Technologie und großer Wirtschaftlichkeit geschweißt werden.
Aus diesem Grund steht dieses Verfahren in der Maschinenbauindustrie an erster Stelle, bei ständig wachsender Nachfrage. Der
Wunsch nach Produktionserhöhung und gleichzeitig steigender Qualität, führt auch bei den Produzenten von Schweißzusätzen
zur Entwicklung ständig neuer Schweißverfahren.
Um die Schweißeigenschaften bei diesem Verfahren zu verbessern, wurde eine Reihe neuer Massivdrähte mit
Flachdrahttechnologie, für das Schweißen und Auftragschweißen von unlegiertem, schwach legiertem und rostfreien Baustählen
erstellt, sowie für das Schweißen und die Oberflächenverhärtung im Baustellen- und Offshore-Bereich. Die Flachdrahtmethode
gestattet ein optimales und gleichmäßiges Auffüllen mit einem Schweißgut von ausgezeichneten mechanischen Eigenschaften.
Optimale Schweißausführbarkeit und hohe Ausbringung zeichnen diese Methode aus.
E
ETC HILOS TUBULARES DE PLETINA
El procedimiento de soldadura mediante hilo tubular con atmósfera protectora constituye uno de los sistemas tecnológicamente
más avanzados en el campo de la soldadura.
La demanda general para aumentar la productividad unido a la constante mejora de la calidad, hace que también los fabricantes
de productos de soldadura estemos constantemente trabajando en el desarrollo de nuevos procedimientos.
En el intento de incrementar las características del método en cuestión, se ha puesto a punto una nueva serie de hilos tubulares
con tecnología de pletina, para la soldadura de aceros no aleados, débilmente aleados, inoxidables, recargues, y para
aplicaciones en astilleros y off-shore. Estos hilos permiten un excelente relleno de juntas con altas tasas de depósito y al mismo
tiempo unas extraordinarias características mecánicas del material depositado, dando una muy buena soldabilidad operativa en
todas las posiciones.
FCAW
293
ETC 6100
Classification
AWS
A5.20: E 71T-1 MJ
Approvals
ABS
758: T 42 3 M1 H5
BV
CONTROLAS
Applications and Caratteristics
GB
DNV
The easily controllable weld profile means that excellent welding properties are obtained in all
position. Also suited to welding in the transverse position e.g. vertical storage tanks, wire
diameter 1,2 mm suitable for vertical down welds. Little formation of spatter, good slag
detachability, fine bead appearance and porosity-free welds, notch-free weld interface.
I
Filo animato a piattina di tipo rutile con scoria a rapida solidificazione. Indicato per la
saldatura in tutte le posizioni verticale discendente inclusa. Indicato per la saldatura di
serbatoi di stoccaggio. Cantieristica navale, carpenteria in genere. Minima formazione di
spruzzi, scoria facilmente eliminabile. Ottima qualità radiografica.
D
Rutil- Fülldraht mit schnell erstarrender Schlacke. Geeignet für alle Schweißpositionen,
einschließlich das Fallnahtschweißen. Geeignet für das Verschweißen von Lagerbehältern.
Findet Einsatz im Schiffs- und Stahlbau. Geringe Spritzbildung, leicht zu entfernende Schlacke
und gute Roentgenqualität.
E
Hilo tubular rutilo de pletina con escoria de rápida solidificación. Indicado para la soldadura
en todas las posiciones, incluida la de vertical descendente. Utilizado en la soldadura de
tanques de almacenamiento, construcción naval e industria en general. Mínima formación de
proyecciones, escoria facilmente eliminable y óptima calidad radiográfica.
Suitable For
Shipbuilding steels A,B,D,E,AH 32 bis EH 36
i
l
l S E
X 42 to X 70 Fi
A 510 AP - E 355 - FE 410 to 510
S E
TM S E
S E
TM
LRS
RINA
TUV
All-weld metal
Chemical
Composition (%)
C
0.05
Mn
1.3
Si
0.55
S
-0.02
P
-0.02
Cu
Ni
Mo
Cr
As
Sb
Pb
V
Sn
Nb
Ti
Mg
Al
N
Nb Ta
-
FCAW
EN
Welding Positions
F. N.
All-weld metal Mechanical Properties
Yield Strength
2
N/mm
475
Elongation 4d
(%)
Test
Temperature (°C)
As Welded Mix
Tensile Strength
2
N/mm
545
28
- 20° C
90
As Welded CO2
545
475
28
0° C
100
Heat Treatment
Shielding Gas
Mix of 80% Ar 20% CO2 or only CO2
Current Conditions
DC +
Diffusible H2 (ml/100g)
STRIP FLUX CORED WIRES FOR WELDING NON-ALLOY AND LOW-ALLOY STEELS
KV (J)
<= 5
294
ETC 6100C
EN
Welding Positions
Approvals
DNV
758: T 42 2 PC 1 H5
MMI
RINA
Applications and Caratteristics
GB
The easily controllable weld profile means that excellent welding properties are obtained in all
position.Also suited to welding in the transverse position e.g. vertical storage tanks, wire
diameter 1,2 mm suitable for vertical down welds. Little formation of spatter, good slag
detachability, fine bead appearance and pore-free welds, notch-free weld interface.
Shielding gas CO2
I
Filo animato a piattina di tipo rutile con scoria a rapida solidificazione. Indicato per la
saldatura in tutte le posizioni verticale discendente inclusa. Indicato per la saldatura di
serbatoi di stoccaggio. Cantieristica navale, carpenteria in genere. Minima formazione di
spruzzi, scoria facilmente eliminabile. Ottima qualità radiografica.
Gas di protezione solo in CO2.
D
Rutil-Fülldraht mit schnellfestigender Schlacke. Eignet sich zum Schweißen in allen Lagen,
einschließlich abfallender Position. Für das Verschweißen von Lagertanks besonders
angezeigt. Schiffbau, Metallbau im allgemeinen. Geringe Spritzentwicklung, leicht zu
entfernende Schlacke. Optimales Röntgenverhalten. Schutzgas nur bei Kohlendioxid.
E
Hilo tubular rutilo de pletina con escoria de rápida solidificación. Indicado para la soldadura
en todas las posiciones incluida la vertical descenedente. Desarrollado para la soldadura de
tanques de almacenamiento, construcción naval e industria en general. Mínima formación de
proyecciones, escoria facilmente liminable y óptima calidad radiográfica.
Suitable For
Shipbuilding steels A,B,D,E,AH 32 bis EH 36
Fi - FE 410
i to 510 l
l S E
A 510 AP - E 355
S E
TM S E
TM X
S E
X
All-weld metal
Chemical
Composition (%)
C
0.05
Mn
1.2
Si
0.35
S
0.02 max
P
0.02 max
Cu
Ni
0.4 max
Mo
Cr
As
Sb
Pb
V
Sn
Nb
Ti
Mg
Al
N
Nb Ta
F. N.
All-weld metal Mechanical Properties
Heat Treatment
As Welded CO2
Tensile Strength
2
N/mm
550
Shielding Gas
CO2
Current Conditions
DC +
Yield Strength
2
N/mm
500
Elongation 4d
(%)
Test
Temperature (°C)
KV (J)
28 min
-20° C
70
Diffusible H2 (ml/100g)
STRIP FLUX CORED WIRES FOR WELDING NON-ALLOY AND LOW-ALLOY STEELS
<= 5
295
FCAW
Classification
AWS
A5.20: E 71T-1
ETC 6100E
Classification
AWS
A5.20: E 71T-1
EN
Welding Positions
Approvals
758: T 42 2 PC 1 H5
Applications and Caratteristics
Rutile flux-cored wire. It can be used in any position, easy scale removal, excellent finish to
the welding bead. It is suitable in small and medium metal work, and it can be used with either
thermit mixture or with CO2.
I
Filo animato a piattina versione rutilica. Impiegato in tutte le posizioni, facile rimozione della
scoria, ottima estetica del cordone di saldatura. Trova applicazione nella piccola e media
carpenteria, con utilizzo dello stesso sia in Miscela che in CO2.
D
Rutil-Fülldraht. In allen Positionen einzusetzen, leicht zu entfernende Schlacke, sehr gutes
Nahtergebnis. Anwendung im Klein– und mittleren Stahlbau unter Formiergas oder CO2.
E
Hilo tubular rutilo de pletina. Empleado en todas las posiciones con fácil eliminación de
escoria y óptima estética del cordón de soldadura. Especialmente indicado en pequeña y
mediana carpintería metálica, con utilización de gas mezcla o CO2.
Suitable For
Shipbuilding steels A,B,D,E,AH 32 bis EH 36
Fi - FE 410
i to 510 l
l S E
A 510 AP - E 355
S E
TM S E
TM
S E
RINA
All-weld metal
Chemical
Composition (%)
C
0.06 max
Mn
1.35
Si
0.5
S
0.02 max
P
0.02 max
Cu
Ni
Mo
Cr
As
Sb
Pb
V
Sn
Nb
Ti
Mg
Al
N
Nb Ta
F. N.
All-weld metal Mechanical Properties
Heat Treatment
As Welded CO2
Tensile Strength
2
N/mm
480 min
Shielding Gas
Only CO2
Current Conditions
DC +
Yield Strength
2
N/mm
420 min
Elongation 4d
(%)
Test
Temperature (°C)
KV (J)
20 min
-20° C
60
Diffusible H2 (ml/100g)
STRIP FLUX CORED WIRES FOR WELDING NON-ALLOY AND LOW-ALLOY STEELS
<= 5
296
FCAW
GB
ETC 6100Ni
Classification
AWS
Welding Positions
Approvals
A5.29: E 81T1-Ni1H8
EN
GB
Rutile stripflux cored wire with good slag detachability. Suitable for welding in all position, of
carbon steel at -50°C. Ideal for application in storage tanks, naval shipyards, and general
fabrication.
I
Filo animato a piattina di tipo rutile con scoria a rapida solidificazione. Indicato per la
saldatura in tutte le posizioni, su materiali in acciaio al carbonio per temperature a -50°C.
Ideale su applicazioni quali serbatoi di stoccaggio, cantieristica navale, carpenteria in genere.
Utizzo con gas di protezione CO2.
D
Rutil- Fülldraht mit schnell erstarrender Schlacke. Geeignet für alle Schweißpositionen,
einschließlich das Fallnahtschweißen. Geeignet für das Verschweißen von Lagerbehältern.
Findet Einsatz im Schiffs- und Stahlbau. Geringe Spritzerbildung, leicht zu entfernende
Schlacke und gute Roentgenqualität. Gute mechanische werte bei –50°C.
E
Hilo tubular rutilo de pletina con escoria de rápida solidificación. Indicado para soldadura en
todas posiciones, sobre materiales de acero al carbono para temperaturas a -50ºC. Ideal para
trabajos en tanques de almacenamiento, construcción naval e industria en general.
All-weld metal
Chemical
Composition (%)
C
0.06
Mn
0.9-1.25
Si
0.35
S
0.012 max
P
0.015 max
Cu
Ni
1.1
Mo
Cr
As
Sb
Pb
V
Sn
Nb
Ti
Mg
Al
N
Nb Ta
-
Suitable For
F. N.
All-weld metal Mechanical Properties
Heat Treatment
As Welded CO2
Tensile Strength
2
N/mm
590
Yield Strength
2
N/mm
540
Elongation 4d
(%)
Test
Temperature (°C)
KV (J)
23
-40° C
120
590
540
23
-50° C
60
Shielding Gas
only CO2
Current Conditions
DC +
Diffusible H2 (ml/100g)
STRIP FLUX CORED WIRES FOR WELDING NON-ALLOY AND LOW-ALLOY STEELS
8
297
FCAW
758: T 46 5 1 Ni PC
H
Applications and Caratteristics
ETC 6117
Classification
AWS
A5.20: E71T-1 M
EN
Welding Positions
Approvals
758: T 42 2 PM1 H5
GB
The easily controllable weld profile means that excellent welding properties are obtained in all
position. Also suited to welding in the transverse position e.g. vertical storage tanks, wire
diameter 1,2 mm suitable for vertical down welds. Little formation of spatter, good slag
detachability, fine bead appearance and porosity-free welds, notch-free weld interface.
I
Filo animato a piattina di tipo rutile con scoria a rapida scolidificazione. Indicato per la
saldatura in tutte le posizioni, verticale discendente inclusa. Indicato per la saldatura di
serbatoi di stoccaggio, cantieristica navale, carpenteria in genere. Minima formazione di
spruzzi, scoria facilmente eliminabile, ottima qualità radiografica.
D
Rutil- Fülldraht mit schnell erstarrender Schlacke. Geeignet für alle Schweißpositionen,
einschließlich das Fallnahtschweißen. Geeignet für das Verschweißen von Lagerbehältern.
Findet Einsatz im Schiffs- und Stahlbau. Geringe Spritzbildung, leicht zu entfernende Schlacke
und gute Roentgenqualität.
E
Hilo tubular rutilo de pletina con escoria de rápida solidificación. Indicado para la soldadura
en todas las posiciones, incluida la de vertical descendente. Utilizado en la soldadura de
tanques de almacenamiento, construcción naval e industria en general. Mínima formación de
proyecciones, escoria facilmente eliminable y óptima calidad radiográfica.
Suitable For
All-weld metal
Chemical
Composition (%)
C
0.05
Mn
1.3
Si
0.55
S
0.02 max
P
0.02 max
Cu
Ni
Mo
Cr
As
Sb
Pb
V
Sn
Nb
Ti
Mg
Al
N
Nb Ta
F. N.
All-weld metal Mechanical Properties
Heat Treatment
Tensile Strength
2
N/mm
545
Shielding Gas
82% Ar + 18% CO2
Current Conditions
DC+
Yield Strength
2
N/mm
475
Elongation 4d
(%)
Test
Temperature (°C)
KV (J)
28
-20°C
90
Diffusible H2 (ml/100g)
STRIP FLUX CORED WIRES FOR WELDING NON-ALLOY AND LOW-ALLOY STEELS
<=5
298
FCAW
Applications and Caratteristics
ETC 6121S
Welding Positions
Approvals
DNV
EN
758: T 46 5 1Ni PM
H
Applications and Caratteristics
RINA
GB
Strip proceeding flux cored wire with rutile properties. All-position excellent weldability.
Suitable for fine-grain structural steels for low temperature applications. Ideal for offshore
and naval shipyard fields.
I
Filo animato a piattina a caratteristica rutile. Ottima saldabilità in tutte le posizioni. Indicato
per la saldatura di acciai a grana fine per applicazioni a bassa temperatura. Ideale per
applicazioni offshore e cantieristica navale.
D
Rutil-Fülldraht. Gute Schweißbarkeit in allen Positionen. Hohe Auftragsmenge; geeignet für
das Verschweißen von Feinkornbaustählen bei niedrigen Temperaturen. Geeignet für den
Offshore-Bereich und Schiffswerften.
E
Hilo tubular rutilo de pletina. Optima soldabilidad en todas posiciones. Indicado para
soldadura de grano fino para aplicaciones a baja temperatura. Ideal en trabajos off-shore y
navales.
Suitable For
St E 210.7 to St E 415.7
DIN 17 172
St E 290.7 TM to St 480.7 TM
DIN 17 172
St 33, St 37-2, St 44-2, St 52-3
DIN 17 100
All-weld metal
Chemical
Composition (%)
C
0.07
Mn
1.4
Si
0.4
S
0.01 max
P
0.01 max
Cu
Ni
0.9
Mo
Cr
As
Sb
Pb
V
Sn
Nb
Ti
Mg
Al
N
45 max
Nb Ta
F. N.
All-weld metal Mechanical Properties
Heat Treatment
As Welded
Tensile Strength
2
N/mm
620
Yield Strength
2
N/mm
550
Shielding Gas
Mix of 80% Ar 20% CO2
Current Conditions
DC +
Elongation 4d
(%)
Test
Temperature (°C)
KV (J)
23 min
-50° C
80
Diffusible H2 (ml/100g)
STRIP FLUX CORED WIRES FOR WELDING NON-ALLOY AND LOW-ALLOY STEELS
<=4
299
FCAW
Classification
AWS
A5.29: E 81T1 Ni1 H4
ETC 6121SR
Classification
AWS
A5.29: E81 T1 Ni1 H4
Welding Positions
Approvals
EN
GB
Strip proceeding flux cored wire with rutile properties. All-position excellent weldability.
Suitable for fine-grain structural steels for low temperature applications. Ideal for offshore
and naval shipyard fields.
I
Filo animato a piattina a caratteristica rutile. Ottima saldabilità in tutte le posizioni. Indicato
per la saldatura di acciai a grana fine per applicazioni a bassa temperatura. Ideale per
applicazioni offshore e cantieristica navale.
D
Rutil-Fülldraht. Gute Schweißbarkeit in allen Positionen. Hohe Auftragsmenge; geeignet für
das Verschweißen von Feinkornbaustählen bei niedrigen Temperaturen. Geeignet für den
Offshore-Bereich und Schiffswerften.
E
Hilo tubular rutilo de pletina. Optima soldabilidad en todas posiciones. Indicado para
soldadura de grano fino para aplicaciones a baja temperatura. Ideal en trabajos off-shore y
navales.
Suitable For
St E 210.7 to St E 415.7
All-weld metal
Chemical
Composition (%)
C
0.05
Mn
1.25
Si
0.35
S
0.01 max
P
0.01 max
Cu
Ni
0.8
Mo
Cr
As
Sb
Pb
V
Sn
Nb
Ti
Mg
Al
N
Nb Ta
-
DIN 17 172
E St E 255 to E St E 460 DIN 17 102
St 33, St 37-2, St 44-2, St 52-3
DIN 17 100
F. N.
All-weld metal Mechanical Properties
Yield Strength
2
N/mm
420
Elongation 4d
(%)
Test
Temperature (°C)
PWHT 580°C x 2 h
Tensile Strength
2
N/mm
540
26
-60° C
35
As Welded
580
510
24
-60° C
70
Heat Treatment
Shielding Gas
Mix of 80% Ar 20% CO2
Current Conditions
DC +
Diffusible H2 (ml/100g)
STRIP FLUX CORED WIRES FOR WELDING NON-ALLOY AND LOW-ALLOY STEELS
KV (J)
4
300
FCAW
758: T 46 5 1 Ni PM 1
H
Applications and Caratteristics
ETC 6170
Classification
AWS
A5.29: E 101T1-G H4
Welding Positions
Approvals
GB
Rutile flux cored wire, low alloyed with Cr-Ni-Mo, especially suitable for welding high
strength fine-grain structural steels. Low spatter, easy slag removal, regular bead appearance
I
Filo animato rutile indicato per la saldatura di acciai legati al Cr-Ni-Mo utilizzati per la
costruzione di macchine movimento terra, carri ponte e strutture dove vengono richieste
elevate caratteristiche maccaniche. Deposito esente da spruzzi e con scoria facilmente
eliminabile.
D
Massiv-Flachdraht mit Rutileigenschaften für das Verschweißen von Cr-Ni-Mo legierten
Baustählen, Bauteilen für Erdreichbewegungsmaschinen, von Kränen und Strukturen die
hohe mechanische Eigenschaften erfordern. Spritzfreier Auftrag und leicht zu entfernende
Schlacke.
E
Hilo tubular rutilo indicado para la soldadura de aceros aleados al Cr-Ni-Mo, utilizado para la
construcción de máquinas de movimiento de tierras, puentes gruas y estructuras donde son
necesarias elevadas características mecánicas. Depósito exento de poryeccioens y fácil
eliinación de escoria.
Suitable For
All-weld metal
Chemical
Composition (%)
C
0.07
Mn
1.4
Si
0.4
S
0.015
P
0.015
Cu
0.01 max
Ni
2.5
Mo
0.01 max
Cr
0.03 max
As
Sb
Pb
V
Sn
Nb
Ti
Mg
Al
N
Nb Ta
-
H I, H II,17 Mn 4,DIN 17 155
X 42 to X 80 API-Norm
St E 290.7 TM to St 480.7 TM DIN 17 172
F. N.
All-weld metal Mechanical Properties
Heat Treatment
As Welded
Tensile Strength
2
N/mm
770
Yield Strength
2
N/mm
700
Shielding Gas
Mix of 80% Ar 20% CO2
Current Conditions
DC +
Elongation 4d
(%)
Test
Temperature (°C)
KV (J)
20
- 60°C
60
Diffusible H2 (ml/100g)
STRIP FLUX CORED WIRES FOR WELDING NON-ALLOY AND LOW-ALLOY STEELS
4
301
FCAW
Applications and Caratteristics
ETC 6200
EN
Welding Positions
Approvals
ABS
758: T 46 4 MM 1H5
BV
CONTROLAS
Applications and Caratteristics
GB
DB
Excellent welding properties with short and spray arc. Almost spatter free in the spray-arc
range. Metal cored flux wire with high deposition rate. Particularly suitable for robotic
applications. Characteristic feautures are: good edge wetting, finely rippled welds, notch-free
weld transition, little oxide formation on the weld surface - multipass welding possible without
cleaning between runs. Because of the easily controllable weld profile, this wire is well suited
for gap bridging and positional welding.
I
Filo animato a piattina del tipo Metal Cored con elevato tasso di deposito e ottima stabilità sia
in short arc che in spray arc. Cordone senza spruzzi e con maglia regolare. Il deposito senza
scoria rende ideale il filo animato ETC 6200 in applicazioni automatiche ed in isole robotizzate.
Ottima qualità radiografica anche in fondo cianfrino.
D
Metallpulver-Fülldraht mit hoher Auftragsmenge und guter Schweißbarkeit in Short Arc und
Spray Arc. Spritzfreier Auftrag und gleichmäßige Nahtzeichnung. Durch den schlackenfreien
Auftrag ist das ETC Draht 6200 für automatische Schweisßvorgänge oder Robotertechnik
geeignet. Es ist möglich, mehrere Schweißvorgänge ohne Schlackenabtragung auszuführen.
Gute Roentgenqualität auch bei Wurzelnähten.
E
Hilo tubular Metal Cored de pletina con elevada tasa de depósito y óptima estabilidad, tanto
en arco corto como en arco spray. Cordón exento de proyecciones y de aspecto regular. El
depósito sin escoria hace del hilo ETC 6200 un producto ideal para aplicaciones automáticas o
robotizadas. Optima calidad radiográfica inluso en pasada de raiz.
Suitable For
St 33, St 37-2, St 44-2, St52-3
H I, H II, 17 Mn 4
X 42 to X 70
DNV
LRS
RINA
TUV
All-weld metal
Chemical
Composition (%)
C
0.04
Mn
1.6
Si
0.5
S
-0.02
P
-0.02
Cu
Ni
Mo
Cr
As
Sb
Pb
V
Sn
Nb
Ti
Mg
Al
N
Nb Ta
-
FCAW
Classification
AWS
A5.18: E 70 C-6 M
F. N.
All-weld metal Mechanical Properties
Yield Strength
2
N/mm
450
Elongation 4d
(%)
Test
Temperature (°C)
KV (J)
PWHT 620°C x 2h
Tensile Strength
2
N/mm
540
24 min
-40°C
100
As Welded
580
480
24 min
-40°C
80
Heat Treatment
Shielding Gas
Mix of 80% Ar 20% CO2
Current Conditions
DC +
Diffusible H2 (ml/100g)
STRIP FLUX CORED WIRES FOR WELDING NON-ALLOY AND LOW-ALLOY STEELS
<=5
302
ETC 6202
Classification
AWS
A5.18: E 70 C-G
Welding Positions
Approvals
DNV
EN
GB
Metal cored flux wire with iron powder. No slag bead, suitable for multipass automatic
welding of heavy thickness. Suitable for fine-grain structural quenched and tempered steels.
High deposition rate in all positions.
Diffusible Hydrogen £ 5 ml/100 g. Main applications: offshore and naval shipyards.
I
Filo animato con polvere di ferro (Metal cored). Deposito senza scoria, ideale per la saldatura
in automatico in multipass di forti spessori. Utilizzabile su acciai a grana fine temprati e
rinvenuti, per applicazioni a bassa temperatura. Alto tasso di deposito in tutte le posizioni.
Idrogeno diffusibile £ 5 ml/100 g. Applicazioni principali: offshore e cantieristica navale.
D
Metallpulver-Fülldraht. Schlackefreier Auftrag. Besonders geeignet für automatisierte
Schweißverfahren in Multipass von dicken Werkstücken. Geeignet für das Verschweißen von
gehärteten und angelassenen Feinkornbaustählen und niedrigen Betriebstemperaturen. Hohe
Auftragsmenge in allen Positionen. Diffusibler Wasserstoff £5 ml/100 gr. Haupteinsatzbereich:
Offshore-Bereich und Schiffswerften.
E
Hilo tubular con polvo de hierro (Metal Cored). Depósito sin escoria ideal para soldadura en
automatismos y en multipasadas en juntas de grandes espesores. Utilizado sobre aceros de
grano fino templados y revenidos, para aplicacioens a baja temperatura. Alta tasa de depósito
en todas las posiciones. Hidrógeno difusible < 5 ml/100 gr. Aplicaciones principales: off-shore
y construcción naval.
All-weld metal
Chemical
Composition (%)
C
0.04
Mn
1.7
Si
0.5
S
-0.02
P
0.02 max
Cu
Ni
0.9
Mo
Cr
As
Sb
Pb
V
Sn
Nb
Ti
Mg
Al
N
Nb Ta
-
Suitable For
H I, H II,17 Mn 4,DIN 17 155
E St E 255 to E St E 460 DIN 17 102
F. N.
All-weld metal Mechanical Properties
Yield Strength
2
N/mm
450
Elongation 4d
(%)
Test
Temperature (°C)
KV (J)
PWHT 580°C x 2h
Tensile Strength
2
N/mm
560
27
-60°C
60
As Welded
600
530
27
-60°C
60
Heat Treatment
Shielding Gas
Mix of 80% Ar 20% CO2
Current Conditions
DC +
Diffusible H2 (ml/100g)
STRIP FLUX CORED WIRES FOR WELDING NON-ALLOY AND LOW-ALLOY STEELS
5
303
FCAW
758: T 46 6 Mn 1Ni MM
H
Applications and Caratteristics
ETC 6205
Classification
AWS
A5.18: E 70 C-6 M
EN
Welding Positions
Approvals
758: T 46 4 MM 1 H5
GB
Metal cored wire with high deposition rate. No slag bead, suitable for automatic welding on
carbon steel.
Excellent x-ray quality, this wire is well suited for gap bridging and positional welding. ETC
6205 is random packed on spools.
I
Filo animato metal cored, ad elevato tasso di deposito. L’assenza di scoria lo rende ideale per
impieghi in automatico su acciai al carbonio. Ottima qualità radiografica anche in fondo
cianfrino.
Il filo animato viene confezionato su bobine in random.
D
Metallpulver-Fülldraht mit hoher Auftragsleistung. Die Schlackenfreiheit macht ihn ideal für
den automatischen Einsatz auf Kohlenstoffstählen.
Optimale Röntgeneigenschaften auch unter Stemmeissel. Der Fülldraht wird auf
Random-Spulen geliefert.
E
Hilo tubular metal cored con elevada tasa de depósito. La ausencia de escoria lo hace ideal
para su empleo automático sobre aceros al C. Optima calidad radiográfica incluso en pasada
de raiz. Este hilo viene confeccionado con bobinado tipo random.
Suitable For
St 33, St 37-2, St 44-2, St52-3
H I, H II, 17Mn 4
X 42 to X 70
All-weld metal
Chemical
Composition (%)
C
0.04
Mn
1.6
Si
0.5
S
0.02 max
P
0.02 max
Cu
Ni
Mo
Cr
As
Sb
Pb
V
Sn
Nb
Ti
Mg
Al
N
Nb Ta
F. N.
All-weld metal Mechanical Properties
Yield Strength
2
N/mm
450
Elongation 4d
(%)
Test
Temperature (°C)
KV (J)
PWHT 620°C x 2h
Tensile Strength
2
N/mm
540
24
-40°C
100
As Welded
580
480
24
-40°C
80
Heat Treatment
Shielding Gas
Mix of 80% Ar 20% CO2
Current Conditions
DC +
Diffusible H2 (ml/100g)
STRIP FLUX CORED WIRES FOR WELDING NON-ALLOY AND LOW-ALLOY STEELS
<=5
304
FCAW
Applications and Caratteristics
ETC 6206
EN
Welding Positions
Approvals
BV
758: T 46 3 MM 1H 5
CONTROLAS
DNV
Applications and Caratteristics
GB
Strip proceding metal cored wire. High deposition rate and exellent arc weldability. No slag
bead, suitable for single and multipass automatic welding. Main applications: mechanical
constructions, earth movement machines.
Diffusible hydrogen 5 ml/100g. max.
I
Filo animato a piattina tipo metal cored, con elevato tasso di deposito e ottima stabilità d’arco.
Deposito senza scoria, ideale per la saldatura in automatico con una o più passate. Principali
applicazioni nelle costruzioni di tipo meccanico, macchine movimento terra, ecc..
Idrogeno diffusibile 5 ml/100g. max.
D
Metallpulver-Fülldraht mit hohem Schweißauftrag und sehr guter Lichtbogenstabilität.
Schlackenfreier Auftrag. Besonders geeignet für das automatische Schweißen von
Einzelnähten oder in Multipass. Wird vorwiegend im Maschinenbau und für Bauteile von
Maschinen für die Erdreichbewegung usw. eingesetzt.
Diffusibler Wasserstoff max. 5 ml/100 g.
E
Hilo tubular metal cored de pletina, con elevada tasa de depósito y óptima estabilidad de arco.
Depósito sin escoria, ideal para soldadura en automático, con una o más pasadas. Principales
aplicaciones en la construcción de tipo mecánico, máquinas de movimiento de tierras, etc.
Hidrógeno difusible 5 ml/100 gr. máx.
Suitable For
A 33 A 34-1 e 2
E 24-2, 3 e 4 E 28-2, 3 e 4
E 36-3, E 355 R
A 37 CP e AP
A52 CP e AP
A 50-1 e 2
LRS
All-weld metal
Chemical
Composition (%)
C
0.06
Mn
1.6
Si
0.6
S
-0.02
P
0.02 max
Cu
Ni
Mo
Cr
As
Sb
Pb
V
Sn
Nb
Ti
Mg
Al
N
Nb Ta
-
A 42 CP e AP
XC 10 a X 25
F. N.
All-weld metal Mechanical Properties
Heat Treatment
As Welded
Tensile Strength
2
N/mm
560
Yield Strength
2
N/mm
480
Shielding Gas
Mix of 80% Ar 20% CO2
Current Conditions
DC +
Elongation 4d
(%)
Test
Temperature (°C)
KV (J)
28
-30°C
60
Diffusible H2 (ml/100g)
STRIP FLUX CORED WIRES FOR WELDING NON-ALLOY AND LOW-ALLOY STEELS
5
305
FCAW
Classification
AWS
A5.18: E 70 C3 M
ETC 6212
Classification
AWS
A5.29: E 81 T5 B2
EN
Welding Positions
Approvals
12071: T CrMo 1 L
GB
Metal cored wire for chromium molybdenum steels resistant to creep. Main application in
sheet metal works, petroleum chemistry, chemistry, heat exchangers.
NOTE: AVAILABLE IN VACUUM PACK SYSTEM.
I
Filo animato a piattina tipo metal cored, utilizzato per acciai debolmente legati serie cromo
molibdeno in posizioni piano e piano frontale.
Settori di applicazione petrolchimico, chimico e costruzione di scambiatori di calore.
NOTA: FORNITO SU IMBALLO SOTTO VUOTO.
D
Metal cored Fülldraht zum Schweissen von Chrom-Molibdän legierten Stahl. Besonders
eingesetzt im chemischen und petrochemischen Bereich und in Wärmeaustauscher.
NOTE: IN VAKUUMVERPACKUNG GELIEFERT.
E
Hilo tubular "metal cored" con tecnologìa de pletina, utilizado para la soldadura de aceros
debilmente aleados de la seria Cr-Mo. Sectores tìpicos de aplicaciòn: petroquìmico, quìmico y
construccìon de intercambiadores de calor.
NOTA: ENVASADO AL VACIO (V.P.)
Suitable For
ASTM A 182 Gr11
ASTM A 387 Gr12
ASTM A 182 Gr12
All-weld metal
Chemical
Composition (%)
C
0.12 max
Mn
1.25 max
Si
0.8 max
S
0.03 max
P
0.03 max
Cu
Ni
Mo
0.4-0.65
Cr
1-1.5
As
Sb
Pb
V
Sn
Nb
Ti
Mg
Al
N
Nb Ta
F. N.
All-weld metal Mechanical Properties
Heat Treatment
PWHT 700°C x 1 h
Tensile Strength
2
N/mm
580
Yield Strength
2
N/mm
480
Shielding Gas
Mix of 82% Ar + 18% CO2
Current Conditions
DC +
Elongation 4d
(%)
Test
Temperature (°C)
KV (J)
23 min
-20° C
60
Diffusible H2 (ml/100g)
STRIP FLUX CORED WIRES FOR WELDING NON-ALLOY AND LOW-ALLOY STEELS
<=5
306
FCAW
Applications and Caratteristics
ETC 6225
Classification
AWS
A5.29: E 91 T5 B3
EN
Welding Positions
Approvals
12071: TCr Mo2
GB
Metal cored wire for chromium molybdenum steels resistant to creep. Main application in
sheet metal works, petroleum chemistry, chemistry, heat exchangers. Root pass with back
penetration.
NOTE: AVAILABLE IN VACUUM PACK SYSTEM.
I
Filo animato metal cored per la saldatura di acciai legati cromo molibdeno.
Principali applicazioni nei settori chimici, petrolchimici, scambiatori di calore.i, soprattutto
nelle prime passata.
NOTA: FORNITO SU IMBALLO SOTTO VUOTO.
D
Metal cored Fülldraht zum Verschweissen von Chrom-Molibdän legierten Stählen.
Besonders eingesetzt im chemischen und petrochemischen Bereich und in
Wärmeaustauscher. Geeignet für das Schweissen in allen Positionen, vor allem beim ersten
Schweissauftrag.
NOTE: IN VAKUUMVERPACKUNG GELIEFERT.
E
Hilo tubular metal cored, utilizado para la soldadura de aceros resistentes a la fluencia con
2.25% Cr 1.00 Mo. Desarrollado para la soldadura en todas las posiciones y muy indicado para
primera pasada de penetración.
Principales aplicaciones: químico, petroquímico e intercambiadores de calor.
NOTA: ENVASADO AL VACIO (V.P.)
Suitable For
ASTM A 387 Gr22
ASTM A 182 Gr22
All-weld metal
Chemical
Composition (%)
C
0.12 max
Mn
1.25 max
Si
0.8 max
S
0.03 max
P
0.03 max
Cu
Ni
Mo
0.9-1.2
Cr
2-2.5
As
Sb
Pb
V
Sn
Nb
Ti
Mg
Al
N
Nb Ta
F. N.
All-weld metal Mechanical Properties
Heat Treatment
PWHT 690°C x 1 h
Tensile Strength
2
N/mm
690
Yield Strength
2
N/mm
540
Shielding Gas
Mix of 82% Ar + 18% CO2
Current Conditions
DC +
Elongation 4d
(%)
Test
Temperature (°C)
KV (J)
19 min
-20°C
47
Diffusible H2 (ml/100g)
STRIP FLUX CORED WIRES FOR WELDING NON-ALLOY AND LOW-ALLOY STEELS
<=4
307
FCAW
Applications and Caratteristics
ETC 6291
Classification
AWS
A 5.28: ER90S-B9
(
l
ifi i
EN
12071: TZ MM 1-H5
Welding Positions
Approvals
)
GB
Metal cored wire for steel resistant to creep (9% Cr, 1%Mo, 0.25% V). Usable in all position.
Main application: petroleum chemistry, incinerators, energy production (boiler).
I
Filo animato a piattina metal cored. Utilizzato per la saldatura in posizione piano e piano
frontale degli acciai debolmente legati tipo 9%Cr - 1%Mo - 0.25V . Particolarmente indicato in
applicazioni quali chimico, petrolchimico, fonderie, ripristino di fusione.
NOTA: FORNITO SU IMBALLO SOTTO VUOTO.
D
Metal cored Strip-Fülldraht. Geeignet für das Schweissen in allen Positionen von leicht
legierten Stählen des Typs 9%Cr - 1%Mo - 0.25 . Findet Einsatz besonders im chemischen und
petrochemischen Bereich.
NOTE: IN VAKUUMVERPACKUNG GELIEFERT.
E
Hilo tubular metal cored de pletina. Utilizado para soldadura en todas posicioens de aceros
debilmente aleados, tipo 9% Cr - 1% Mo - 0,25% V. Particularmente indicado en aplicaciones
químicas, petroquímicas.
NOTA: ENVASADO AL VACIO V.P.
Suitable For
ASTM A 369 P91/ P22
All-weld metal
Chemical
Composition (%)
C
0.07-0.13
Mn
1.25 max
Si
0.15-0.3
S
0.01 max
P
0.01 max
Cu
0.2 max
Ni
1 max
Mo
0.8-1.1
Cr
8-9.5
As
Sb
Pb
V
0.15-0.25
Sn
Nb
0.1 max
Ti
Mg
Al
0.04 max
N
0.07 max
Nb Ta
F. N.
All-weld metal Mechanical Properties
Heat Treatment
PWHT 760°C x 2h
Tensile Strength
2
N/mm
710
Yield Strength
2
N/mm
540
Shielding Gas
Mix of 82% Ar + 18% CO2
Current Conditions
DC +
Elongation 4d
(%)
Test
Temperature (°C)
KV (J)
22 min
20°C
47 min
Diffusible H2 (ml/100g)
STRIP FLUX CORED WIRES FOR WELDING NON-ALLOY AND LOW-ALLOY STEELS
308
FCAW
Applications and Caratteristics
ETC 6400
EN
Welding Positions
Approvals
BV
758: T 42 5 BM 1H5
CONTROLAS
DNV
Applications and Caratteristics
GB
LRS
Strip proceeding low Hydrogen flux cored wire; exellent mechanical properties, high creep
resistance. Suitable for heavy thickness welding. Excellent low temperature impact value and
stess-relieved conditions.
Stable arc, spatter-free both in flat and vertical positions. Depost with a very low Hydrogen
content: £ 5 ml/100g.
I
Filo animato basico con tecnologia a piattina: ottime caratteristiche meccaniche, elevata
resistenza alle fessurazioni. Utilizzato per saldatura di strutture molto sollecitate o di elevato
spessore. Ottimi valori di resilienza a bassa temperatura sia allo stato come saldato che dopo
distensione. Arco stabile ed esente da spruzzi sia in posizione piana che verticale. Deposito a
basso contenuto di idrogeno diffusibile £ 5 ml/100g.
D
Basischer Fülldraht mit Striptechnologie. Gute mechanische Eigenschaften; hohe
Rißunempfindlichkeit. Geeignet für das Verschweißen von besonders dicken Werkstücken
oder stark belastete Strukturen. Gute Kerbschlagzähigkeit bei niedrigen Temperaturen in
unbehandelten und spannungsarmgeglühtem Zustand. Stabiler und spritzerfreier Lichtbogen
in flacher oder vertikaler Position. Auftrag mit sehr niedrigem, diffusiblem Wasserstoffgehalt £
5 ml/100gr.
E
Hilo tubular básico de pletina con óptimas características mecánicas y elevada resistencia a
la fisuración. Utilizado para la soldadura de estructuras con altas solicitaciones o de elevado
espesor. Optimos valores de resiliencia a baja temperatura tanto antes como después de
tratamiento de distensionado. Arco estable y exento de proyecciones, tanto en posición plana
como en vertical. Depósito con bajo contenido de hidrógeno difusible <5ml/100 gr.
Suitable For
RINA
All-weld metal
Chemical
Composition (%)
C
0.04-0.07
Mn
1.3-1.7
Si
0.45-0.7
S
0.025 max
P
0.025 max
Cu
Ni
Mo
Cr
As
Sb
Pb
V
Sn
Nb
Ti
Mg
Al
N
Nb Ta
-
Pipe steels U St 37.0, St 37.0, St 34.0, St 44.4, St 52.0, St 52.4, St 35.8
Boiler plates H I, H II, 17 Mn 4, 19 Mn 5
Non-alloyed structural steel St 33, St 37, St 44, St 52-3, St 50, St 60, St 70
F. N.
All-weld metal Mechanical Properties
Yield Strength
2
N/mm
440
Elongation 4d
(%)
Test
Temperature (°C)
KV (J)
PWHT 580°C x 2h
Tensile Strength
2
N/mm
545
27
-50°C
60
As Welded
560
450
25
-50°C
60
Heat Treatment
Shielding Gas
Mix of 80% Ar 20% CO2 or only CO2
Current Conditions
DC -
Diffusible H2 (ml/100g)
STRIP FLUX CORED WIRES FOR WELDING NON-ALLOY AND LOW-ALLOY STEELS
5
309
FCAW
Classification
AWS
A5.20: E 71T-5
ETC 6625
Classification
AWS
A5.11: E NiCrMo3
(
l
ifi i
Welding Positions
Approvals
)
GB
Cored rutile strip wire, used for welding cryogenic steels with 9% Ni, Inconel 625 alloys, other
different steels with a working temperature up to - 196°C. The bead is resistant to integranular
corrosion, pitting and oxidation at high tempeartures (max 1200°C)
I
Filo animato rutili a piattina, utilizzato per la saldatura di acciai criogenici al 9% N e leghe
Inconel 625. Grazie alla sua buona tenuta alle alte temperature può essere utilizzato su tutte le
istallazioni soggette a trattamento termico e per la minore imburratura di acciai dissimili.
Buona resisenza alla corrosione untercristallina.
D
E
Hilo tubolar rutilo con tecnologìa de pletina, utilizado para la soldadura de aceros criogénicos
al 9% Ni. Gracias a su buen comportamiento a altas temperaturas puede ser utilizado sobre
equipos o trabajos sujetos a tratamientos térmicos. Buena resistencia a la corrosiòn
intercristallina.
Suitable For
All-weld metal
Chemical
Composition (%)
C
0.01 max
Mn
1 max
Si
0.75 max
S
0.01
P
0.01
Cu
0.5 max
Ni
Mo
8-10
Cr
20-23
As
Sb
Pb
V
Sn
Nb
Ti
Mg
Al
N
Nb Ta 3.15-4.15
F. N.
All-weld metal Mechanical Properties
Heat Treatment
Tensile Strength
2
N/mm
Yield Strength
2
N/mm
Shielding Gas
Mix of 80% Ar 20% CO2
Current Conditions
DC +
Elongation 4d
(%)
Test
Temperature (°C)
KV (J)
Diffusible H2 (ml/100g)
STRIP FLUX CORED WIRES FOR WELDING NON-ALLOY AND LOW-ALLOY STEELS
310
FCAW
Applications and Caratteristics
ETC ZN
Classification
AWS
A5.18: E 70 C GS
EN
Welding Positions
Approvals
758: T 3 TZV 1H15
Applications and Caratteristics
Metal cored wire suitable for manual or automatic, single-pass welding of thin zinc-coated or
painted plates (0,8 to 4 mm). Main applications are in the car industry, shipyards, air
conditioning equipments. Low spatter and excellent bead appereance. Limited oxidation zone
around the bead.
I
Filo metal cored indicato per la saldatura in passata unica, manuale o automatica, di lamiere
zincate con spessore da 0,8 a 4,00 mm. Principali applicazioni nell’industria automobilistica,
cantieri navali impianti di condizionamento, strutture zincate in genere. Bagno con pochissimi
spruzzi, ottima estetica del cordone. Limitata zona di ossidazione su bordo cordone.
D
Fülldraht für das Schweißen im Einzelnahtverfahren von verzinkten Blechen mit Wandstärke
von 0,8 bis 4 mm im manuellen oder automatischen Schweißvorgang. Findet vorwiegend
Einsatz in der Autoindustrie, im Schiffsbaubereich beim Bau von Klimaanlagen und beim
allgemeinen Schweißen von verzinkten Bauteilen. Geringer Spritzverlust; schönes
Nahtergebnis. Begrenzter Oxydationsbereich an den Nahtkanten.
E
Hilo tubular metal cored indicado en soldadura de una única pasada, manual o automática de
chapas zincadas o galvanizadas en espesores entre 0,8 a 4,00 mm. Se aplica principalmente
en la industria automovilística, astilleros, maquinaria de refrigeración y estructuras zincadas
en general. Baño con poqíisimas proyecciones, óptima estética del cordón. La zona de
oxidación está limitada al borde del cordón.
Suitable For
All-weld metal
Chemical
Composition (%)
C
Mn
Si
S
P
Cu
Ni
Mo
Cr
As
Sb
Pb
V
Sn
Nb
Ti
Mg
Al
N
Nb Ta
FCAW
GB
F. N.
All-weld metal Mechanical Properties
Heat Treatment
Tensile Strength
2
N/mm
Yield Strength
2
N/mm
Elongation 4d
(%)
Shielding Gas
Mix of 99% Ar + 1% O2 or mix of 80% Ar + 20% CO2
Current Conditions
DC -
Test
Temperature (°C)
KV (J)
Diffusible H2 (ml/100g)
STRIP FLUX CORED WIRES FOR WELDING NON-ALLOY AND LOW-ALLOY STEELS
311
ETC 6293V
Classification
AWS
A5.22: E 2209 T-1/4
Welding Positions
Approvals
RINA
EN
GB
Rutile flux cored wire suitable to weld duplex austenitic-ferritic steels X 2 CrNiMoN 22 5
3/1.4462 e 1.4362 UNS S 31803. Good saldability in all the positions, also vertical-up position.
Excellent bead appereance.
I
Filo animato rutile utilizzato per la saldatura di acciai della serie duplex austeno-ferritici X2
CrNiMoN 22 5 3/1.4462 e 1.4362 UNS S 31803. Buona la saldabilità nella posizione verticale
ascendente, ottima l’estetica del cordone di saldatura.
D
Rutil-Fülldraht für das Verschweißen von austenisch-ferritischen Duplex-Stählen, z.B. X2
CrNiMoN 22 5 3/1.4462 und 1.4362, UNS S 31803. Gute Schweißbarkeit bei ansteigender
Vertikalnaht. Sehr gutes Nahtergebnis.
E
Hilo tubular rutilo utilizado para la soldadura de aceros de la serie dúplex
austenítico-ferríticoo X2 CrNiMoN 22 5 3/1.4462 y 1,4362 UNS S 31803. Buena soldabilidad en
posición vertical ascendente y óptima estetica del cordón de soldadura.
Suitable For
1.4552 G-X 5 Cr Ni Nb 18 9
All-weld metal
Chemical
Composition (%)
C
0.04 max
Mn
1.1
Si
0.5
S
0.025
P
0.012
Cu
Ni
7.5-9.5
Mo
2.5-3.5
Cr
21.5-23.5
As
Sb
Pb
V
Sn
Nb
Ti
Mg
Al
N
0.1-0.2
Nb Ta
F. N.
All-weld metal Mechanical Properties
Heat Treatment
As Welded
Tensile Strength
2
N/mm
700
Yield Strength
2
N/mm
585
Shielding Gas
Mix of 80% Ar + 20% CO2 or only CO2
Current Conditions
DC +
Elongation 4d
(%)
Test
Temperature (°C)
KV (J)
20 min
-20° C
45 min
Diffusible H2 (ml/100g)
STRIP FLUX CORED WIRES FOR WELDING STAINLESS STEELS
312
FCAW
12073: T 22 9 3 NL P
M
Applications and Caratteristics
ETC 6307L
Classification
AWS
A5.22: E 307LT1-1/4
Welding Positions
Approvals
GB
Stainless flux cored wire for welding of dissimilar steels, hardening and tempering steels and
12% Mn steels. Excellent bead appearance; particularly suitable for robotic applications.
I
Filo animato inox, per la saldatura di acciai dissimili, acciai da bonifica e al 12% Mn. Ottima
estetica del cordone di saldatura. Utilizzabile su impianti robotizzati.
D
Rostfreier Fülldraht für das Verschweißen von artfremden Baustählen, Vergütungsstählen
und Baustählen mit 12% Mn. Sehr gutes Nahtergebnis. Geeignet für den Einsatz bei
Roboter-Anlagen.
E
Hilo tubular inoxidable, para la soldadura de aceros disimilares, y aceros bonificados al 12%
Mn. Optima estética del cordón de soldadura. Utilizable sobre equipos robotizados.
Suitable For
1.4552 G-X 5 Cr Ni Nb 18 9
All-weld metal
Chemical
Composition (%)
C
0.03
Mn
6.5
Si
0.7
S
0.03
P
0.03 max
Cu
Ni
8
Mo
Cr
19
As
Sb
Pb
V
Sn
Nb
Ti
Mg
Al
N
Nb Ta
F. N.
All-weld metal Mechanical Properties
Heat Treatment
As Welded
Tensile Strength
2
N/mm
640
Yield Strength
2
N/mm
440
Shielding Gas
Mix of 80% Ar + 20% CO2 or only CO2
Current Conditions
DC +
Elongation 4d
(%)
Test
Temperature (°C)
KV (J)
35
-20° C
50
Diffusible H2 (ml/100g)
STRIP FLUX CORED WIRES FOR WELDING STAINLESS STEELS
313
FCAW
Applications and Caratteristics
ETC 6308H
Classification
AWS
A5.22: E308 HT1-4
Welding Positions
Approvals
GB
Cored stainless steel wire, for welding high carbon content stainless steel. It forms a bead of
austenitic Cr-Ni alloy. It is perfect for working at high temperatures, such as in the chemical
and petrocemical industries. Bead with ferrite F.N. 3-10 (WRC)
SUPPLIED IN VACUUM PACKING.
I
Filo animato inox, adatto per la saldatura di acciai ad alto Carbonio. Deposita una lega
austenitica Cr-Ni. Particolarmente indicato in applicazioni ad alte temperature, quali chimico,
petrolchimico.
Deposito con ferrite F.N. 3-10 (WRC)
Fornito su imballo Vacuum Packing.
D
E
Hilo tubolar inoxidable, indicado para la soldadura en aceros con alto contenido en Carbono.
Deposita una aleaciòn austenìtica Cr-Ni. Particularmenteindicado para aplicaciones a altas
temperaturas en industria quìmica, petroquìmica.
Suitable For
All-weld metal
Chemical
Composition (%)
C
0.04 max
Mn
1.6
Si
0.85
S
0.015 max
P
0.2 max
Cu
0.1 max
Ni
10
Mo
Cr
20
As
Sb
Pb
V
Sn
Nb
Ti
Mg
Al
N
Nb Ta
F. N.
All-weld metal Mechanical Properties
Heat Treatment
Tensile Strength
2
N/mm
550
Yield Strength
2
N/mm
350
Shielding Gas
Mix of 80% Ar 20% CO2 CO2
Current Conditions
DC +
Elongation 4d
(%)
Test
Temperature (°C)
35 min
-20°C
KV (J)
Diffusible H2 (ml/100g)
STRIP FLUX CORED WIRES FOR WELDING STAINLESS STEELS
314
FCAW
Applications and Caratteristics
ETC 6308L
Classification
AWS
A5.22: E 308LT1-1/4
EN
Welding Positions
Approvals
CONTROLAS
12073: T 19 9L P M1
TUV
Applications and Caratteristics
Austenitic CrNi-flux cored wire in extra low carbon (ELC) quality with rutile type slag base.
Suitable for MAG welding of unstabilised and stabilised 19/9 CrNi stainless steels. Resistant to
grain disintegration at operating temperatures up to 350°C, scale resistant at up to
approx.800°C. Exceptionally pleasant, almost spatter free welding properties are typical of ETC
6308L. Slag-detachability is excellent, even in fillets and tight angles. Particularly fine bead
appearance, flat notch-free weld interface. Low pickling costs as only slight discolouring of
welds due to annealing.
I
Filo animato che deposita una lega austenitica Cr Ni. lndicato per la saldatura di acciai inox
stabilizzati e non stabilizzati del tipo 19/9. Ottima resistenza alla corrosione intergranulare fino
a temperature di 350°C. Ottima estetica del deposito, scoria facilmente asportabile. Il deposito
non necessita di particolari trattamenti di decapaggio. ln caso, comunque, si consiglia di
applicare il prodotto specifico ETC INOXGEL.
D
Fülldraht mit austenitischem CrNi Legierung. Geeignet für das Verschweißen von
stabilisierten und nicht stabilisierten, rostfreiem Stahl des Typs 19/9. Korrosionsbeständigkeit
der Zwischenkörnung bis 350°C. Gutes Nahtergebnis; leicht zu entfernende Schlacke. Der
Auftrag bedarf keiner besonderen Abbeizbehandlung. Sollte ein Abbeizen notwendig werden,
so empfehlen wir ETC INOXGEL.
E
Hilo tubular que deposita una aleación austenítica al Cr Ni. Indicado para la soldadura de
aceros inoxidables estabilizados y no estabilizados del tipo 19/9. Optima resistencia a la
corrosión intergranular hasta temperaturas de 350ºC. Excelente estética del depósito, escoria
facilmente eliminble. El depósito no necesita de particulares tratamientos de decapado. En
cualquier caso, puede ser aconsejable el uso del decapante ETC INOXGEL.
Suitable For
Steel grades:
All-weld metal
Chemical
Composition (%)
C
0.03
Mn
1.4
Si
0.6
S
0.02
P
0.02
Cu
Ni
9.8
Mo
Cr
20
As
Sb
Pb
V
Sn
Nb
Ti
Mg
Al
N
Nb Ta
-
FCAW
GB
F. N.
1.4306 X 2 Cr Ni 19 11
1.4550 X 6 Cr Ni Nb 18 10
1.4301 X 5 Cr Ni 18 10
also:
1.4541 X 6 Cr Ni Ti 18 10
All-weld metal Mechanical Properties
Heat Treatment
As Welded
Tensile Strength
2
N/mm
550 - 620
Yield Strength
2
N/mm
350 min
Shielding Gas
Mix of 80% Ar + 20% CO2 or only CO2
Current Conditions
DC +
Elongation 4d
(%)
Test
Temperature (°C)
KV (J)
35 min
-196° C
45
Diffusible H2 (ml/100g)
STRIP FLUX CORED WIRES FOR WELDING STAINLESS STEELS
315
ETC 6308LF
Classification
AWS
A5.22: E 308LT0-1/4
EN
Welding Positions
Approvals
12073: T 19 9 LRM5
Applications and Caratteristics
This flux cored wire is excellent for welding in flat position. Resistant to grain disintegration at
operating temperatures up to 350°C. Slag-detachability is excellent, even in fillets and tight
angles. Particularly fine bead appearance, flat notch-free weld interface. Low pickling costs
as only slight discolouring of welds due to annealing.
I
Filo animato ottimo per la saldatura in posizione piana. lndicato per la saldatura di acciai inox
stabilizzati e non stabilizzati del tipo 19/9. Ottima resistenza alla corrosione intergranulare fino
a temperature di 350°C. Ottima estetica del deposito, scoria facilmente asportabile.
D
Massivdraht geeignet für das schweissen in flacher position. Fülldraht mit austenitischem
CrNi Legierung. Geeignet für das Verschweißen von stabilisierten und nicht stabilisierten,
rostfreiem Stahl des Typs 19/9. Korrosionsbeständigkeit der Zwischenkörnung bis 350°C.
Gutes Nahtergebnis; leicht zu entfernende Schlacke. Der Auftrag bedarf keiner besonderen
Abbeizbehandlung.
E
Hilo tubular para soldadura en plano principalmente, que deposita una aleación austenítica al
Cr- Ni. Indicado para la soldadura de aceros inoxidables estabilizados y no estabilizados del
tipo 19/9. Optima resistencia a la corrosión intergranular hasta temperaturas de 350ºC.
Excelente estética del depósito, escoria facilmente eliminble. El depósito no necesita de
particulares tratamientos de decapado. En cualquier caso puede ser aconsejable el uso del
decapante ETC INOXGEL.
Suitable For
1.4301 X 5 Cr Ni 18 10
also:
1.4541 X 6 Cr Ni Ti 18 10
Steel grades:
1.4306 X 2 Cr Ni 19 11
1.4550 X 6 Cr Ni Nb 18 10
All-weld metal
Chemical
Composition (%)
C
0.03
Mn
1.6
Si
0.65
S
P
Cu
Ni
10.5
Mo
Cr
19.5
As
Sb
Pb
V
Sn
Nb
Ti
Mg
Al
N
Nb Ta
-
FCAW
GB
F. N.
All-weld metal Mechanical Properties
Heat Treatment
As Welded
Tensile Strength
2
N/mm
550 - 620
Yield Strength
2
N/mm
350 min
Shielding Gas
Mix of 80% Ar + 20% CO2 or only CO2
Current Conditions
DC +
Elongation 4d
(%)
Test
Temperature (°C)
KV (J)
35 min
-20° C
30
Diffusible H2 (ml/100g)
STRIP FLUX CORED WIRES FOR WELDING STAINLESS STEELS
316
ETC 6309L
Classification
AWS
A5.22: E 309LT1-1/4
EN
Welding Positions
Approvals
CONTROLAS
12073: T23 12L P M1
TUV
Applications and Caratteristics
ETC 6309L is characterised by good, almost spatter-free welding properties. Finely rippled
welds, very good slag detachability. Flat notch-free welds with a clean surface. Special in all
positions.
I
Filo animato che deposita una struttura austeno-ferritica Cr Ni. Indicato per la saldatura di
acciai dissimili e per strati intermedi su riporti duri. Ottima stabilità d’arco e scoria facilmente
asportabile. Impiego in tutte le posizioni
D
Fülldraht mit ferritisch-austenitischen CrNi Auftrag. Geeignet für das Verschweißen von
artfremden Baustählen und für Zwischenlagen beim Auftragschweißen. Gute Stabilität und
leicht zu entfernende Schlacke
E
Hilo tubular que deposita una estrucutra austeno-ferrítica al Cr- Ni. Indicado para la
soldadura de aceros disimilares y para capas intermedias en plaqueados. Optima estabilidad
de arco y fácil eliminación de la escoria. Puede ser empleado en todas las posiciones.
Suitable For
1.4826 G-X 40 Cr Ni Si 22 9
1.4837 G-X 40 Cr Ni Si 25 12
1.4713 X 10 Cr A1 7
Dissimilar joints (e.g 1 4583 - H11). Heat resisting steels e.g. material nos.
All-weld metal
Chemical
Composition (%)
C
0.3
Mn
1.6
Si
0.6
S
P
Cu
Ni
12.6
Mo
Cr
24
As
Sb
Pb
V
Sn
Nb
Ti
Mg
Al
N
Nb Ta
-
FCAW
GB
F. N.
All-weld metal Mechanical Properties
Heat Treatment
As Welded
Tensile Strength
2
N/mm
610
Yield Strength
2
N/mm
460
Shielding Gas
Mix of 80% Ar + 20% CO2 or only CO2
Current Conditions
DC +
Elongation 4d
(%)
Test
Temperature (°C)
KV (J)
31
-60° C
30
Diffusible H2 (ml/100g)
STRIP FLUX CORED WIRES FOR WELDING STAINLESS STEELS
317
ETC 6309L Mo
Classification
AWS
A5.22: E 309LMo
T /
EN
12073: T23 12 2L R M5
Welding Positions
Approvals
RINA
Applications and Caratteristics
Stainless flux cored wire with austenitic-ferritic deposit. Suitable for dissimilar steels welding
and buffer layers cladding. Self-removable slag combined with a very smooth bead
appearance.
I
Filo animato che deposita una struttura austeno-ferritica. Indicato per la saldatura di acciai
eterogenei e sottostrati di placcature. Scoria facilmente asportabile con cordone di saldatura
dall’aspetto piano e perfettamente raccordato.
D
Fülldraht mit austenisch-ferritischem Schweißgut. Für das Verschweißen von artgleichen
Baustählen und für Zwischenlagen bei Plattierung. Leicht anzutragende Schlacke.
Einwandfreies Nahtergebnis bei kerbfreiem Nahtübergang.
E
Hilo tubular que deposita una estructura austeno-ferrítica. Indicado para soldadura de
aceros disimilares y capas intermedias en plaqueado. Escoria facilmente eliminable con un
cordón de soldadura de aspecto plano y perfectamente recortado.
Suitable For
Dissimilar joints (e.g 1 4583 - H11). Heat resisting steels e.g. material nos.
1.4742 X 10 Cr Al 18
1.4832 G-X 25 Cr Ni Si 20 14
1.4713 X 10 C r A1 7
All-weld metal
Chemical
Composition (%)
C
0.03
Mn
1.6
Si
0.7
S
P
Cu
Ni
13
Mo
2.6
Cr
24
As
Sb
Pb
V
Sn
Nb
Ti
Mg
Al
N
Nb Ta
-
FCAW
GB
F. N.
All-weld metal Mechanical Properties
Heat Treatment
As Welded
Tensile Strength
2
N/mm
710
Yield Strength
2
N/mm
530
Shielding Gas
Mix of 80% Ar + 20% CO2 or only CO2
Current Conditions
DC +
Elongation 4d
(%)
Test
Temperature (°C)
KV (J)
30 min
-40° C
30
Diffusible H2 (ml/100g)
STRIP FLUX CORED WIRES FOR WELDING STAINLESS STEELS
318
ETC 6309LF
Classification
AWS
A5.22: E 309LT0-1/4
EN
Welding Positions
Approvals
12073: T 23 12 LRM5
Applications and Caratteristics
This flux cored wire is excellent for welding in flat position. ETC 6309LF is characterised by
good, almost spatter-free welding properties. Finely rippled welds, very good slag
detachability. Flat notch-free welds with a clean surface.
I
Filo animato ottimo per la saldatura in posizione piana. ETC 6309LF deposita una struttura
austeno-ferritica Cr Ni. Indicato per la saldatura in posizione piana di acciai dissimili e per
strati intermedi su riporti duri. Ottima stabilità d’arco e scoria facilmente asportabile.
D
Massivdraht geeignet für das schweissen in flacher position. Fülldraht mit
ferritisch-austenitischen CrNi Auftrag. Geeignet für das Verschweißen von artfremden
Baustählen und für Zwischenlagen beim Auftragschweißen. Gute Stabilität und leicht zu
entfernende Schlacke.
E
Hilo tubular que deposita una estrucutra austeno-ferrítica al Cr- Ni. Indicado para la
soldadura de aceros disimilares y para capas intermedias en plaqueados. Optima estabilidad
de arco y fácil eliminación de la escoria. Indicado para soldadura en plano principalmente.
Suitable For
1.4724 X 10 Cr Al 13
1.4828 X 15 Cr Ni Si 20 12
1.4742 X 10 Cr Al 18
1.4832 G-X 25 Cr Ni Si 20 14
1.4713 X 10 Cr A1 7
All-weld metal
Chemical
Composition (%)
C
0.03
Mn
1.55
Si
0.7
S
P
Cu
Ni
13
Mo
Cr
24
As
Sb
Pb
V
Sn
Nb
Ti
Mg
Al
N
Nb Ta
-
FCAW
GB
F. N.
All-weld metal Mechanical Properties
Heat Treatment
As Welded
Tensile Strength
2
N/mm
610
Yield Strength
2
N/mm
460
Shielding Gas
Mix of 80% Ar + 20% CO2 or only CO2
Current Conditions
DC +
Elongation 4d
(%)
Test
Temperature (°C)
KV (J)
31
-60° C
35
Diffusible H2 (ml/100g)
STRIP FLUX CORED WIRES FOR WELDING STAINLESS STEELS
319
ETC 6316L
Classification
AWS
A5.22: E 316LT1-1/4
EN
Welding Positions
Approvals
12073: T19 12 3LP M1
Applications and Caratteristics
Austenitic CrNiMo-flux cored in extra low carbon (ELC) quality with rutile type slag base.
Suitable for MAG welding unstabilised and stabilised 19/12/3 CrNiMo stainless steels.
Resistant to grain corrosion at operating temperatures up to 400°C. Exceptionally pleasant,
almost spatter free welding properties are typical of ETC 6316L. Slag-detachability is excellent,
even in fillets and tight angles. Particularly fine bead appearance, flat, notch-free weld
interface.
I
Filo animato austenitico per la saldatura di acciai Cr Ni Mo. Indicato per la saldatura degli
acciai tipo 19/12/3 anche se stabilizzati. Resistente alla corrosione intergranulare fino a
temperature di 400°C. Ottima qualità radiografica e resistenza alla criccabilità. Deposito di
buona estetica ed arco stabile e senza spruzzi. ll deposito può essere decapato con prodotto
ETC INOXGEL.
D
Austenitischer Fülldraht für das Verschweißen von CrNiMo-Baustählen. Geeignet für das
Verschweißen von, auch stabilisierten Baustählen des Typs 19/12/3,. Korrosionsbeständigkeit
der Zwischenkörnung bis 400°C. Gute Roentgenqualität und hohe Rißunempfindlichkeit.
Schönes Nahtergebnis und spritzfreier stabiler Lichtbogen. Der Auftrag kann mit ETC
INOXGEL abgebeizt werden.
E
Hilo tubular austenítico para la sodadura de aceros Cr- Ni -Mo. Indicado en los aceros tipo
19/12/3 incluso estabilizados. Resistente a la corrosión intergranular hasta temperatura de
+400ºC. Optima calidad radiográfica y a la rotura. Depósito de buena estética y arco estable
sin proyecciones. El cordón de soldadura puede ser decapado con ETC INOXGEL.
Suitable For
1.4436 X 5 Cr Ni Mo 17 13 3
1.4583 X 10 Cr Ni Mo Nb 18 12
1.4406 X 2 Cr Ni Mo N 17 12 2
1.4580 X 10 Cr Ni Mo Nb 18 10
1.4404 X 2 Cr Ni Mo 17 13 2
1.4573 X 10 Cr Ni Mo Ti 18 12
All-weld metal
Chemical
Composition (%)
C
0.03
Mn
1.6
Si
0.6
S
P
Cu
Ni
12
Mo
2.6
Cr
19.5
As
Sb
Pb
V
Sn
Nb
Ti
Mg
Al
N
Nb Ta
-
FCAW
GB
F. N.
All-weld metal Mechanical Properties
Heat Treatment
As Welded
Tensile Strength
2
N/mm
580
Yield Strength
2
N/mm
450 min
Shielding Gas
Mix of 80% Ar + 20% CO2 or only CO2
Current Conditions
DC +
Elongation 4d
(%)
Test
Temperature (°C)
KV (J)
35 min
-110° C
32
Diffusible H2 (ml/100g)
STRIP FLUX CORED WIRES FOR WELDING STAINLESS STEELS
320
ETC 6316LF
Classification
AWS
A5.22: E 316LT0-1/4
EN
Welding Positions
Approvals
12073: T19 12 3LRM5
Applications and Caratteristics
This flux cored wire is excellent for welding in flat position. Resistant to grain corrosion at
operating temperatures up to 400°C. Exceptionally pleasant, almost spatter free welding
properties are typical of ETC 6316LF. Slag-detachability is excellent, even in fillets and tight
angles. Particularly fine bead appearance, flat, notch-free weld interface.
I
Filo animato ottimo per la saldatura in posizione piana. Resistente alla corrosione
intergranulare fino a temperature di 400°C. Ottima qualità radiografica e resistenza alla
criccabilità. Deposito di buona estetica ed arco stabile e senza spruzzi. ll deposito può essere
decapato con prodotto ETC INOXGEL.
D
Massivdraht geeignet für das schweissen in flacher position. Austenitisches Fülldraht für das
Verschweißen von CrNiMo-Baustählen. Geeignet für das Verschweißen von, auch
stabilisierten Baustählen des Typs 19/12/3,. Korrosionsbeständigkeit der Zwischenkörnung bis
400°C. Gute Roentgenqualität und hohe Rißunempfindlichkeit. Schönes Nahtergebnis und
spritzfreier stabiler Lichtbogen. Der Auftrag kann mit ETC INOXGEL abgebeizt werden.
E
Hilo tubular austenítico para sodadura en plano principalmente de aceros Cr- Ni - Mo.
Indicado en los aceros tipo 19/12/3 incluso estabilizados. Resistente a la corrosión
intergranular hasta temperatura de +400ºC. Optima calidad radiográfica y a la rotura. Depósito
de buena estética y arco estable sin proyecciones. El cordón de soldadura puede ser
decapado con ETC INOXGEL.
Suitable For
Steel grades:
1.4406 X 2 Cr Ni Mo N 17 12 2
1.4580 X 10 Cr Ni Mo Nb 18 10
1.4436 X 5 Cr Ni Mo 17 13 3
1.4583 X 10 Cr Ni Mo Nb 18 12
All-weld metal
Chemical
Composition (%)
C
0.03
Mn
1.6
Si
0.55
S
P
Cu
Ni
12
Mo
2.6
Cr
20
As
Sb
Pb
V
Sn
Nb
Ti
Mg
Al
N
Nb Ta
-
FCAW
GB
F. N.
All-weld metal Mechanical Properties
Heat Treatment
As Welded
Tensile Strength
2
N/mm
570
Yield Strength
2
N/mm
430
Shielding Gas
Mix of 80% Ar + 20% CO2 or only CO2
Current Conditions
DC +
Elongation 4d
(%)
Test
Temperature (°C)
KV (J)
35
-110
32
Diffusible H2 (ml/100g)
STRIP FLUX CORED WIRES FOR WELDING STAINLESS STEELS
321
ETC 6347
Classification
AWS
A5.22: E 347LT1-1/4
EN
Welding Positions
Approvals
12073: T 19 9 Nb PM1
GB
Stainless flux cored wire suitable to weld stabilised austenitic steels like AISI 321 and 347,
Nb+Ta improve the welld deposit oxidation resistance. Excellent x-ray quality and crack
resistance.
I
Filo animato austenitico per la saldatura degli acciai austenitici stabilizzati del tipo AISI 321 e
347.
La presenza dello stabilizzante migliora la resistenza all’ossidazione del deposito.Ottima
qualità radiografica e resistenza alla criccabilità.
D
Austenitischer Fülldraht zum Veschweißen von stabilisiertem Stahl des Typs AISI 321 und 347.
Der Stabilisator verbessert die Oxidationsfestigkeit des Auftrags. Optimales Röntgenverhalten
und Rißfestigkeit.
E
Hilo tubular austenítico para la soldadura de aceros estabilizados del tipo AISI 321 y 347. La
presencia del estabilizante mejora la resistencia a la oxidación del depósito. Optima calidad
radiográfica y resistente a la rotura.
Suitable For
Steel grades: AISI 347, X 6 CrNiNb 1811, AISI 321.
All-weld metal
Chemical
Composition (%)
C
0.03
Mn
1.6
Si
0.6
S
0.03 max
P
0.03 max
Cu
Ni
10
Mo
0.15
Cr
19
As
Sb
Pb
V
Sn
Nb
Ti
Mg
Al
N
Nb Ta
0.48
F. N.
All-weld metal Mechanical Properties
Heat Treatment
As Welded
Tensile Strength
2
N/mm
580
Yield Strength
2
N/mm
410
Shielding Gas
Mix of 80% Ar + 20% CO2 or only CO2
Current Conditions
DC +
Elongation 4d
(%)
Test
Temperature (°C)
KV (J)
35
20° C
60
Diffusible H2 (ml/100g)
STRIP FLUX CORED WIRES FOR WELDING STAINLESS STEELS
322
FCAW
Applications and Caratteristics
TIPO/SPOOL
D 200 /
K 200 /
D 300 /
K 300 /
BS 300 /
Plastic
Basket
Plastic
Basket
Basket 52
R
LW
R
LW
R
LW
R
LW
R
LW
FILI ANIMATI TUBOLARI PER LA SALDATURA DI ACCIAI NON LEGATI
5 kg x 3
5 kg x 3
16 Kg
16 Kg
ETC 6103
5 kg x 3
5 kg x 3
16 Kg
16 Kg
ETC 6104
5 kg x 3
5 kg x 3
16 Kg
16 Kg
ETC 6105
5 kg x 3
5 kg x 3
16 Kg
16 Kg
ETC 6111
5 kg x 3
5 kg x 3
16 Kg
16 Kg
ETC 6112
5 kg x 3
5 kg x 3
16 Kg
16 Kg
ETC 6114
5 kg x 3
5 kg x 3
16 Kg
16 Kg
ETC 6114 CF
5 kg x 3
5 kg x 3
16 Kg
16 Kg
ETC 6114E
5 kg x 3
5 kg x 3
16 Kg
16 Kg
ETC 6119
5 kg x 3
5 kg x 3
16 Kg
16 Kg
ETC 6130
5 kg x 3
5 kg x 3
16 Kg
16 Kg
ETC 6131
FILI ANIMATI TUBOLARI PER LA SALDATURA DI ACCIAI COR-TEN
5 kg x 3
5 kg x 3
16 Kg
16 Kg
ETC 6149B
5 kg x 3
5 kg x 3
16 Kg
16 Kg
ETC 6149R
FILI ANIMATI TUBOLARI PER RIPORTI ANTIUSURA
5 kg x 3
16 Kg
16 Kg
ETC 6154
FILI ANIMATI TUBOLARI PER LA SALDATURA DI ACCIAI DEBOLMENTE LEGATI
5 kg x 3
5 kg x 3
16 Kg
16 Kg
ETC 6121
5 kg x 3
16 Kg
ETC 6123
5 kg x 3
5 kg x 3
16 Kg
16 Kg
ETC 6132
5 kg x 3
16 Kg
ETC 6133
5 kg x 3
5 kg x 3
16 Kg
16 Kg
ETC 6602
5 kg x 3
5 kg x 3
16 Kg
16 Kg
ETC 6603
5 kg x 3
5 kg x 3
16 Kg
16 Kg
ETC 6605
FILI ANIMATI A PIATTINA PER LA SALDATURA DI ACCIAI NON LEGATI E DEBOLMENTE LEGATI
5 kgx3
16 kg
16 kg
ETC 6100
5 kgx3
16 kg
16 kg
ETC 6100C
4,5 kg x 3
16 kg
16 kg
ETC 6100E
5 kgx3
16 kg
ETC 6100Ni
4,5 kgx3
15 kg
16 kg
ETC 6117
5 kgx3
16 kg
16 kg
ETC 6121S
5 kgx3
16 kg
16 kg
ETC 6121SR
5 kgx3
16 kg
16 kg
ETC 6170
5 kgx3
16 kg
16 kg
ETC 6200
5 kgx3
16 kg
16 kg
ETC 6202
5 kgx3
16 kg
16 kg
ETC 6205
5 kgx3
16 kg
16 kg
ETC 6206
18 kg
ETC 6212
18 kg
ETC 6225
18 kg
ETC 6291
5 kgx3
16 kg
16 kg
ETC 6400
5 kgx3
16 kg
16 kg
ETC ZN
FILI ANIMATI A PIATTINA PER LA SALDATURA DI NICHEL E SUE LEGHE
16 kg
ETC 6625
FILI ANIMATI A PIATTINA PER LA SALDATURA DI ACCIAI INOSSIDABILI
5 kgx3
15 kg
ETC 6293V
5 kgx3
15 kg
ETC 6307L
FLUX CORED WIRES - STANDARD PACKING
DAYTONA
SYSTEM
200 kg
200 kg
200 kg
200 kg
200 kg
200 kg
200 kg
200 kg
200 kg
200 kg
200 kg
200 kg
200 kg
200 kg
200 kg
200 kg
200 kg
200 kg
200 kg
200 kg
200 kg
200 kg
200 kg
200 kg
200 kg
200 kg
200 kg
200 kg
200 kg
200 kg
200 kg
200 kg
200 kg
323
TIPO/SPOOL
D 200 /
Plastic
R
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K 200 /
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R
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D 300 /
Plastic
R
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ETC 6308L
ETC 6308LF
ETC 6308H
ETC 6309L
ETC 6309L Mo
ETC 6309LF
ETC 6316L
ETC 6316LF
ETC 6347
5 kgx3
15 kg
5 kgx3
15 kg
K 300 /
Basket
R
LW
BS 300 /
Basket 52
R
LW
DAYTONA
SYSTEM
200 kg
200 kg
15 kg
5 kgx3
15 kg
200 kg
5 kgx3
15 kg
200 kg
5 kgx3
15 kg
200 kg
5 kgx3
15 kg
200 kg
5 kgx3
15 kg
200 kg
5 kgx3
15 kg
200 kg
FLUX CORED WIRES - STANDARD PACKING
324
ETC Welding Fluxes and Wires
for Submerged Arc Welding
ETC Flussi e Fili per la Saldatura in
Arco Sommerso
ETC Schweisspulver und
Schweissdraht für das Up-Schweißen
ETC Fluxes y Hilos para Arco
Sumergido
GB
ETC SUBMERGED ARC FLUXES
The fluxes are arranged in the following groups and are classified according to their flux analysis:
Manganese-Silicate-Type:
MnO + SiO2 > 50%
Calcium-Silicate-Type:
CaO + MgO + Si O2 > 60%
Aluminate Rutile-Type:
Al2O3 + Ti O2 > 45%
Aluminate Basic-Type:
Al2O3 + CaO + MgO > 45%
Al2O3 ≥ 20%
Basic Fluoride-Type:
CaO + MgO + MnO +CaF2 > 50%
Si O2 £ 20%
CaF2 ≥ 15%
The mechanical property values indicated in the following reference sheets are values resulting from all-weld metal. The all-weld
deposit is produced using the following conditions:
Inter Pass Temperature:
a) for non-alloyed and alloyed steels: 150-200°C;
b) for Cr-Ni-steels: 100-150°C
Welding Parameters:
a) non alloyed and alloyed steels as well as creep resisting steels: - Wire: dia. 4 mm, Current: 600 A, Voltage: 30 V, Welding speed:
60 cm/min.
b) Cr-Ni steels: - Wire: dia. 4 mm, Current: 550 A, Voltage: 30 V, Welding speed: 70 cm/min.
Different mechanical properties may occur in a welded joint according to the quality of the plate, edge preparation, welding
parameters and cooling conditions. For example, it is possible in a square butt joint for the proportion of base material contained
in the weld metal to be as high as 75%. In such a weld, the mechanical properties are most certainly going to vary from those
quoted in the catalogue. On the other hand, the technological properties of the all-weld metal of the wire/flux combination involved
is the decisive factor in multipass welds. For the above reasons it is advisable to carry out test welding on the parent metals
involved and under the appropriate welding conditions. This is also essential, if the welded joint is to be heat-treated.
Functions of Submerged-Arc Flux:
Fluxes are granular, fusible mineral materials which play a similar role in submerged-arc welding to that of the stick electrode
coating in MMAW, namely
1) Improving the conductivity of the arc gap by facilitating striking and stabilising the arc.
2) Formation of slag which shields both the droplet transfer and the molten weld pool and also shapes the seam and reduces the
rate of cooling.
3) Influencing the metalurgical properties of the weld metal in the gaseous sector of the arc cavity via the reaction of the molten
flux and the weld metal.
4) Dexidation any alloying by the addition of deoxidising agents and in some instance of alloying elements (e. g. Cr, Mo, Ni).
Production of Submarged-Arc Fluxes:
Agglomerated fluxes consist of a granular mixture of various finely ground components bound with silicate. After granulation they
are baked at between 600 and 800°C. As agglomerated fluxes are produced at temperatures below the reactivity of the raw
materials, it is possible to introduce metallic, deoxidising and alloying elements into the weld metal thereby improving both the
mechanical properties and the welding characteristics. Although these fluxes are expensive to manufacture, they have a low
consumption rate on account of their bulk density.
Flux Recovery and Recycling:
Flux which remains unmelted during submerged-arc welding can be reintroduced into the welding process. Unused flux can be
recycled a number of times, provided the recovery and transport system respect the characteristics of submerged-arc fluxes, i.e.
the recycling speed should not be too high, the distance travelled by the flux should be as short as possible and without any sharp
turns. During recycling it is almost inevitable that some change in the grain-size distribution will occur. Consequently, when the
flux quantity in the circulation system has been reduced by 50-60%, the flux supply should be topped up with dry, fresh flux. This
ensures that the flux in circulation is regularly mixed with new flux.
FLUXES AND WIRES
329
I
ETC FLUSSI PER ARCO SOMMERSO
I flussi si possono suddividere in cinque principali gruppi sulla base delle loro analisi chimiche:
Manganese-Silicio:
MnO + SiO2 > 50%
Calcio-Silicio:
CaO + MgO + Si O2 > 60%
Rutilo-Alluminato:
Al2O3 + Ti O2 > 45%
Basico-Alluminato:
Al2O3 + CaO + MgO > 45%
Al2O3 ≥ 20%
Basico-Fluoridrico:
CaO + MgO + MnO +CaF2 > 50%
Si O2 £ 20%
CaF2 ≥ 15%
Le caratteristiche meccaniche e i valori di analisi chimica riportati in questo catalogo sono riferiti a tutto materiale d'apporto ed
utilizzando i seguenti parametri operativi:
Inter Pass:
a) 150-200°C per acciai non legati e debolmente legati;
b) 100-150°C per acciai al Cr Ni.
Parametri di saldatura:
a) per acciai non legati o debolmente legati: - filo diam. 4.00 mm, corrente 600 A, tensione 30 V, velocità di saldatura 60 cm/min.;
b) per acciai Cr Ni: - filo diam. 4.00 mm, corrente 550 A, tensione 30 V, velocità di saldatura 70 cm/min
Differenti parametri operativi possono influenzare in modo considerevole le caratteristiche meccaniche del deposito. Si
raccomanda inoltre di tenere sempre presente la eventuale diluizione con il materiale base che può essere determinante al fine
di riprodurre le esatte caratteristiche del metallo depositato.
Funzioni del flusso:
I flussi sono principalmente minerali granulari fondenti e svolgono un'azione per certi versi simile a quella del rivestimento per gli
elettrodi, quindi:
1) Favoriscono l'innesco e la stabilità dell'arco.
2) Proteggono il materiale fuso dall'ossidazione atmosferica.
3) Intervengono bilanciando l'analisi del metallo depositato ottimizzandone i valori.
4) Forniscono un'azione compensante o riducente per gli elementi Cr Ni Mo.
Produzione di flussi agglomerati.
I flussi agglomerati sono una miscela di minerali portati alla granulometria desiderata e trattati termicamente a temperature
comprese tra i 600 e gli 800°C. Il loro procedimento di fabbricazione consente l'introduzione di elementi che possono conferire
un'azione disossidante sul metallo base migliorandone quindi le caratteristiche meccaniche. Sono flussi caratterizzati da una
notevole versatilità di impiego e che abbracciano tutta la gamma di tipologia di saldatura.
Recupero e riciclaggio:
I flussi agglomerati possono essere riciclati più volte. Si raccomanda di setacciare il flusso da riciclare per separare eventuali
scorie. Durante l'operazione di riciclaggio si deve evitare di esporre i flussi in ambiente umido per lungo tempo al fine di evitare
l'assorbimento di acqua. In tale fase consigliamo di addizionare al flusso riciclato almeno un 60% di flusso nuovo al fine di non
alterare eccessivamente le caratteristiche del deposito.
Explanation of abbreviation
Heat treatments
U as welded / come saldato
S stress relieved / disteso
N normalized / normalizzato
A tempered / temprato
N+A normalized and tempered / normalizzato e temprato
V hardened and tempered / bonificato
A solution treated / solubilizzato
FLUXES AND WIRES
330
D
ETC SCHWEIßPULVER
Das Schweißpulver wird, je nach seiner chemischen Zusammensetzung, in 5 Hauptgruppen aufgeteilt:
Mangan-Silikat:
MnO + SiO2 > 50%
Kalzium-Silikat:
CaO + MgO + SiO2 > 60%
Aluminat-Rutil:
Al2O3 + TiO2 > 45%
Aluminatbasisch:
Al2O3 + Ca + MgO > 45%
Al2O3 ≥ 20%
Fluoridbasisch:
CaO + MgO + MnO + CaF2 > 50%
SiO2 £ 20%
CaF2 ≥ 15%
Die in diesem Katalog aufgeführten Werte der chemischen Analyse beziehen sich auf Schweißzusätze mit den folgenden
Einsatzparametern:
Interpass:
a) 150-200°C für unlegierte und schwach legierte Baustähle;
b) 100-150°C für CrNi Baustähle.
Schweißparameter
a) für unlegierte und schwach legierte Baustähle:- Draht 4.00 mm Durchm., Strom 600 A, Spannung 30 V, Schweißgeschwindigkeit
60 cm/min.
b) für CrNi Stahl: - Draht 4.00 mm Durchm., Strom 550 A, Spannung 30 V, Schweißgeschwindigkeit 70cm/min.
Abweichende Parameter können die mechanischen Eigenschaften des Schweißauftrages in bedeutendem Maße beeinflussen.
Eine weitere Abweichung der hier angegebenen Werte, kann sich durch eine eventuelle Verdünnung mit dem Auftragsmaterial
durch das Grundmaterial ergeben.
Funktion des Schweißpulvers:
Das Schweißpulver besteht meistens aus einer geschmolzenen Mineralkörnung und hat im gewissen Sinne die gleiche Aufgabe
wie die Ummantelung bei der Elektrode, d.h.:
1) es unterstützt die Zündung und die Stabilität des Lichtbogens;
2) es schützt das Schmelzbad von der witterungsbedingten Oxydierung;
3) es dient zur Konzentrationsbestimmung des Schweißauftrages und optimiert die Werte;
4) es bewirkt einen Zu- oder Abbrand des Cr-, Ni- und Mo-Gehaltes.
Agglomerierte Schweißpulver
Sind mit Hilfe eines Bindemittels (Wasserglas) zusammengefügte Körner aus einem Gemisch von feingemahlenen
Einzelkomponenten, die nach dem Granulieren bei einer Temperatur zwischen 600 und 800 °C geglüht werden. Durch das
besondere Produktionsverfahren können auch metallische Desoxidations- und Legierungsbestandteile ins Schweißgut
eingebracht werden und den Schweißeigenschaften sowie den mechanischen Gütewerten nutzbar gemacht werden. Es ist ein
Schweißzusatz von vielseitiger Verwendbarkeit, der für alle Schweißarten eingesetzt werden kann.
Regenerierung und Wiederaufarbeitung:
Das agglomerierte Schweißpulver kann mehrmals wieder aufgearbeitet und benutzt werden. Es wird ein Aussieben des
aufzuarbeitenden Schweißpulvers empfohlen, um eventuelle Schlacke abzutrennen. Während der Wiederaufarbeitung darf das
Schweißpulver nicht für längeren Zeit in feuchter Umgebung gehalten werden, um eine Feuchtigkeitsaufnahme zu verhindern. In
dieser Phase wird eine Zugabe von mindestens 60% neuen Schweißpulvers empfohlen, damit die ursprünglichen Eigenschaften
des Materials weitgehend erhalten bleiben.
Erklärung der Abkürzungen
Wärmebehandlung
U unbehandelt
S spannungsarmgeglüht
N normalisiert
A gehärtet
N+A normalisiert und gehärtet
V vergütet
L lösungsgeglüht
FLUXES AND WIRES
331
E
ETC FLUXES PARA ARCO SUMERGIDO
Los fluxes pueden ser subdivididos en cinco grupos principales según la base de sus análisis químicos:
Manganeso-Silicio:
MnO + SiO2 > 50%
Calcio-Silicio:
CaO + MgO + Si O2 > 60%
Rutilo-Aluminato:
Al2O3 + TiO2 > 45%
Básico-Aluminato:
Al2O3 + CaO + MgO > 45%
Al2O3 > 20%
Básico-Fluorhídrico:
CaO +MgO +MnO + CaF2 > 50%
SiO2 < 20%
CaF2 >15%
Las características mecánicas y los valores de análisis químico indicados en este catálogo se refieren siempre al material
aportado y utilizando los siguientes parámetros operativos:
Inter Pass:
a) 150-200ºC para aceros no aleados y débilmente aleados.
b) 100-150ºC para aceros al Cr Ni.
Parámetros de soldadura:
a) Para aceros no aleados o débilmente aleados:
- hilo dia. 4.00 mm, corriente 600A, tensión 30V, velocidad de soldadura 60cm/min.
b) Para aceros Cr Ni:
- hilo diam. 4.00 m, corriene 550ª, tensión 30 V, velocidad de soldadura 70 cm/min.
Diferentes parámetros operativos pueden influenciar de modo considerable las características mecánicas del depósito. Se
recomienda además, tener siempre en cuenta las posibles diluciones con el material de base, ya que puede ser determinante en
la consecución de las exactas características del metal depositado.
Función del flux:
Los fluxes son principalmente minerales granulados fundentes que confieren una acción en cierta manea similar a la del
revestimiento de los electrodos, ya que:
1) Favorecen el cebado y la estabilidad de arco.
2) Protegen el material fundido de la oxidación atmosférica.
3) Intervienen en el equilibrio químico del metal depositado optimizando los valores.
4) Produce una acción compensadora o reductora para los elementos Cr Ni Mo.
Producción de flux aglomerado
Los fluxes aglomerados son una mezcla de minerales con la granulometría deseada y tratados térmicamente a temperaturas
comprendidas entre 600-800ºC. El procedimiento de fabricación consiste en la introducción de elementos que confieran una
acción desoxidante sobre el metal base mejorando las características mecánicas. Son fluxes caracterizados por su notable
versatilidad de empleo y que abarcan toda la gama de tipos de soldadura.
Recuperación y reciclaje:
Los fluxes aglomerados pueden ser reciclados varias veces. Se recomienda tamizar el flux para separar la escoria producida.
Durante esta operación se debe evitar exponer el flux a ambientes húmedos durante largo tiempo a fin de evitar el absorbimiento
de agua. Es aconsejable adicionar flux nuevo sobre el usado en un 60%, a fin de no alterar excesivamente las características del
depósito.
Abreviaturas utilizadas:
Tratamientos térmicos
U
S
N
A
N+A
V
L
FLUXES AND WIRES
según soldado
distensionado
normalizado
templado
normalizado y revenido
bonificado
solubilizado
332
ETC FX 28R
Classification
AWS
A5.17:F7A0 - EL12
ETC AS1
Approvals
AWS
A5.17:F7A0 - EM12K
ETC AS2
EN
760: SA AR 1 97 AC
XXXXXXXX
Applications and Caratteristics
GB
ETC FX 28R is an agglomerated aluminate rutile type flux for welding general structural steels, pressure vessel steels as
well as fine-grain steels with a yield strength of up to 355 N/mm◊. On account of its good slag detachability ETC FX 28R is
very commonly used when welding fillets. The weld metal is not susceptible to porosity when welding on workpiece
surfaces contaminated by rust, scale, etc.
ETC FX 28R can be welded on DC or AC at up to 1000 A (with the single-wire process).
Damp flux should be redried at 300-350°C. Grain size in accordance with DIN 32 522: 2-16.
I
Il flusso ETC FX 28R è un flusso agglomerato di tipo alluminato-rutile, adatto per saldare acciai da costruzione, serbatoi e
carpenteria in generale. Può essere utilizzato anche su acciai a grana fine, con limite elastico fino a 355 N/mm◊.
Questo flusso ha una scoria facilmente asportabile. Il metallo saldato non è suscettibile di porosità, quando si fanno
saldature su superfici in opera contaminate da ruggine, scorie, ecc.
ETC FX 28R può essere saldato con AC o DC fino a 1000 A (nell’ambito di un procedimento ad un solo filo).
Il flusso umido dovrebe essere ritrattato a 300-350°C. La granulometria è secondo DIN 32 522: 2-16.
D
ETC FX 28R ist ein agglomeriertes Schweißpulver des Typs Aluminat-Rutil für das Verschweißen von allgemeinen
Baustählen, Kesselbaustählen und das Schweißen im Stahlbau. Es kann auch zum Schweißen an Feinkornbaustählen bis
zu einer Streckgrenze von 355 N/mm2 eingesetzt werden.
ETC FX 28R ist für das Schweißen an Gleich- und Wechselstrom bis 1000 A geeignet (im Einzeldraht-Verfahren).
Feuchtes Pulver muß bei 300-350°C nachgetrocknet werden. Körnung gemäß DIN 32 522:2-16.
E
El flux ETC FX 28R es un flux aglomerado de tipo alumino-rutilo, indicado para la soldadura de aceros de construcción,
equipos industriales e industria en general. Puede ser utilizado en aceros de grano fino con límite elástico hasta 355
N/mm2. Este flux tiene una escoria de fácil eliminación. El metal depositado no es susceptible de porosidad, incluso
cuando se trabaja sobre superficies sucias o mal preparadas. Admite tanto corriente continua como alterna hasta 1000
A (en procesos de sodadura con un solo hilo). El flux húmedo debe ser reacondicionado a 300-350ºC. Su granulometría se
correspode con DIN 32 522: 2-16
SiO2 + TiO2
30 %
Al2O3 + MnO
55 %
CaF2
Basicity to Boniszewski
0,4
Metallurgical Behaviour
The pick-up and burn-out of the alloying elements
Si and Mn in relation to the content of the
respective elements in the wire. DVS-Merkblatt
0907, part 1.
5 %
FLUXES & WIRES
Main Constituents
All Weld Metal Chemical Analysis Values (typical values)
C
Cr
Mn
Si
% Weight
Ni
Mo
Nb
N
Cu
ETC AS1
0.04-0.08
-
0.9-1.3
0.5-0.8
-
-
-
-
-
ETC AS2
0.04-0.08
-
1.2-1.6
0.5-0.8
-
-
-
-
-
ETC AS2 Mo
0.04-0.08
-
1.2-1.6
0.5-0.8
-
0.5
-
-
-
With wire
Mechanical Properties
With Wire
Heat Treatment
Tensile Strength
2
N/mm
450 - 550
Yield Strength
2
N/mm
360 min
Elongation 4d
(%)
22 min
ETC AS1
As Welded
ETC AS2
As Welded
500 - 600
400 min
22 min
ETC AS2 Mo
As Welded
580 - 680
450 min
18 min
RUTILE FLUXES FOR NON-ALLOY STEELS
333
ETC FX 28R
Charpy Notch
With Wire
+ 20
ETC AS1
60 min
ETC AS2
50 min
ETC AS2 Mo
50 min
0
Charpy V Notch Impact Strength (J)
- 18
- 20
- 40
- 60
- 80
- 101
Application
For multipass joint welds, typical
values for as-welded condition
Material
For joint welds with two run tech,
typical values for as-welded cond.
Boiler steels
H I, H II
ETC AS1
ETC AS1
ETC AS2
Boiler steels
17 Mn 4, 19 Mn 5
ETC AS2
ETC AS1
ETC AS2
Boiler steels
15 Mo 3
ETC AS2 Mo
ETC AS1
ETC AS2
Boiler steels
13 Cr Mo 44
ETC AS2 Mo
General structural
steels
St 37-2, U St 37-2, R St 37-2
ETC AS1
General structural
steels
St 44-2, St 44-3, St 52-3
ETC AS1
ETC AS1
ETC AS2
Pipe steels
St E 210.7, St E 240.7, St E 290.7
ETC AS1
ETC AS1
ETC AS2
ETC AS2 Si
Pipe steels
St E 320.7, St E 360.7
ETC AS2
ETC AS1
ETC AS2
ETC AS2 Si
Pipe steels
St 37, St 37.4, St 35.8
ETC AS1
ETC AS1
ETC AS2
ETC AS2 Si
Pipe steels
St 44, St 44.4, St 45.8
ETC AS1
ETC AS1
ETC AS2
ETC AS2 Si
Pipe steels
St 52, St 52.4
ETC AS1
ETC AS1
ETC AS2
ETC AS2 Si
Standard Packing
ETC AS2
25 Kg PLASTIC BAGS
RUTILE FLUXES FOR NON-ALLOY STEELS
334
ETC FXA 28R
Classification
AWS
A5.17: F7A0 EM 12K
ETC AS2 Si
Approvals
AWS
A5.17: F7A0 EL 12
ETC AS1
EN
756: S 4T 0 AR S2
ETC AS2 Si
EN
760: SA AR 1 87 AC
EN
756: S 4T A AR S1
ETC AS1
EN
756: S 4T 0 AR S0
ETC AS48
XXXXXXXX
Applications and Caratteristics
GB
ETC FXA 28R is an agglomerated rutile type flux for welding general structural steels. It can also be used for welding
fine-grain steels with a yield strength of up to 355 N/mm2. Relatively high silicon pick-up is achieved with the flux and
when used in conjunction with ETC AS1, ETC AS2 wire electrodes manganese pick-up also results. ETC FXA 28R is
particularly well-suited to twin-wire, tandem and multi-wire welding at high speeds. It can also be used with the
two-run technique especially when welding Ihin-walled spiral tubes. On account of its good slag detachability ETC FXA
28R is very commonly used when welding fillets. ETC FXA 28R can be welded on DC or AC at up to 1000 A.
I
Il flusso ETC FXA 28R è del tipo agglomerato rutile indicato per la saldatura di normale carpenteria. Può essere anche
utilizzato su acciai a grano fine con limite elastico non superiore a 355 N/mm2. Ha un comportamento attivo in Mn e Si
che lo rende idoneo alla saldatura fino a tre passate. Può essere impiegato anche a filo doppio ed in tandem. Ottimo
distacco della scoria anche in fondo a cianfrini particolarmente stretti. Indicato per la saldatura sia in corrente continua
che in corrente alternata.
D
ETC FXA 28R ist ein agglomeriertes Schweisßpulver der Rutil-Typengruppe geeignet für den allgemeinen Stahlbau. Es
kann auch zum Schweißen an Feinkornbaustählen mit Strecklimit von 355 n/mm2 eingesetzt werden. Das Pulver hat ein
Mn- und Si-aktives Verhalten, wodurch es bis zu drei Nahtgängen eingesetzt werden kann. Auch geeignet für das
Doppeldraht- oder Tandemverfahren. Gute Schlackenlöslichkeit, auch bei besonders engen Wurzelnähten. Geeignet für
Gleich- und Wechselstrom.
E
El flux ETC FXA 28R es del tipo aglomerado rutilo, indicado para la soldadura de estructuras en general. También puede
ser usado en aceros de grano fino con límite elástico no superior a 355 N/mm2. Tiene un comportamiento activo con el
Mn y el Si que le hace idoneo para la soldadura hasta tres pasadas. Puede ser empleado con hilo doble o en tandem.
Excelente desprendimiento de la escoria incluso en pasadas de penetración en juntas estrechas. Admite tanto corriente
continua como alterna hasta 1000 A.
SiO2
19 %
CaO + CaF2 + MgO
17 %
Al2O3 + TiO2 + ZrO2
52 %
Mo + FeO
17 %
Basicity to Boniszewski
0,4
Metallurgical Behaviour
The pick-up and burn-out of the alloying elements
Si and Mn in relation to the content of the
respective elements in the wire. (DVS-Merkblatt
0907, part 1).
FLUXES & WIRES
Main Constituents
All Weld Metal Chemical Analysis Values (typical values)
C
Cr
Mn
Si
% Weight
Ni
Mo
Nb
N
Cu
ETC AS1
0.03-0.05
-
0.9-1.4
0.6-1
-
-
-
-
-
ETC AS2
0.025-0.0
5
-
1.1-1.5
0.5-1.1
-
-
-
-
-
ETC AS48
0.03-0.05
-
1.2-1.6
0.6-1
0.6-0.9
-
-
-
0.4
With wire
Mechanical Properties
With Wire
Heat Treatment
Tensile Strength
2
N/mm
510 - 650
Yield Strength
2
N/mm
400 min
Elongation 4d
(%)
22 min
ETC AS1
As Welded
ETC AS2
As Welded
520 - 650
400 min
22 min
ETC AS48
As Welded
550 - 690
470 min
22 min
RUTILE FLUXES FOR NON-ALLOY STEELS
335
ETC FXA 28R
Charpy Notch
With Wire
+ 20
0
Charpy V Notch Impact Strength (J)
- 18
- 20
- 40
- 60
ETC AS1
- 80
- 101
27 min
ETC AS2
27 min
ETC AS48
30 min
Application
Material
For multipass joint welds, typical
values for as-welded condition
For joint welds with two run tech,
typical values for as-welded cond.
General structural
steels
St 44-2, St 44-3, St 52-3
ETC AS1
ETC AS1
ETC AS2
General structural
steels
St 37-2, U St 37-2, R St 37-2
ETC AS1
ETC AS1
ETC AS2
Pipe steels
St E 210.7, St E2 40.7, St E 290.7
ETC AS1
ETC AS1
ETC AS2
Pipe steels
St 37, St 37.4, St 35.8
ETC AS1
ETC AS1
ETC AS2
Pipe steels
St E 320.7, St E 360.7
ETC AS2
ETC AS1
ETC AS2
Pipe steels
St 44, St 44.4, St 45.8
ETC AS1
ETC AS1
ETC AS2
Pipe steels
St 52, St 52.4
ETC AS1
ETC AS1
ETC AS2
Standard Packing
ETC AS2
25kg PLASTIC BAGS
RUTILE FLUXES FOR NON-ALLOY STEELS
336
ETC FX 42R
Classification
AWS
A5.17: F7AZ-F7PZ EL 12
ETC AS1
Approvals
AWS
A5.17: F7AO-F7PZ EM 12K
ETC AS2
EN
760: AR 1 88 AC
XXXXXXXX
GB
FX 42R is an agglomerated aluminate-rutile type flux for welding general structural steels, pressure vessel steels and
pipe steels as well as fine-grain steels with a yield strength of up to 355 N/mm◊. High silicon and manganese pick-up is
obtained with this flux and it can therefore be combined with wire electrodes ETC AS1, ETC AS2 and ETC AS 2Si. ETC FX
42R is well suited to high-speed welding with the twin-wire process, as well as to tandem and multi-wire welding. The
metallurgical behaviour of this flux mean that it can be used to good effect when welding with the two-run tecnique, e.g.
longitudinal pipeline welds or spiral tubes in thin materials.
A further application is the welding of pipe-web-pipe joints or membrane wall welds. On account of the goods slag
detachability ETC FX 42R is particularly suitable for fllet welding applications.
ETC FX 42R can be welded with DC or AC at up to 1000 A. When using DC the wire electrode should be connected to the
+pole.
Damp flux should be redried at 300-350°C.
Grain size in accordance with DIN 32 522: 2-16.
I
ETC FX 42R è un flusso agglomerato rutil-alluminio indicato per la saldatura di acciai non legati e a grano fine con limite
elastico max. 355 N/mm2.Il deposito è additivato con Silicio e Manganese ed è particolarmente bilanciato per l’impiego
con fili del tipo ETC AS1, ETC AS2, ETC AS2Si. L’elevata conducibilità elettrica consente alte velocità di saldatura sia con
procedimento a monofilo che a doppio filo in tandem o twin-arc.
Indicato per saldatura d’angolo o testa a testa a passate contrapposte. Il distacco della scoria è estremamente facile,
tale da consentire l’impiego anche su cianfrini molto stretti. Si può utilizzare sia in corrente continua che in corrente
alternata con amperaggi massimi di 1000 A. Ottima resistenza al campo magnetico.
In caso di umidità il flusso deve essere ricondizionato ad una temperatura di 300-350 °C.
Grano di dimensioni conformi alle DIN 32522: 2-16.
D
ETC FX 42R ist ein agglomeriertes Schweißpulver der Rutil-Aluminat-Typengruppe und geeignet für das Verschweißen
von unlegierten Baustählen und Feinkornbaustählen mit einer Streckgrenze 355N/mm2. Der Auftrag bewirkt einen
Silizium- und Manganzubrand und eignet sich besonders für den Einsatz mit einer Elektrode des Typs ETC AS1 und AS2.
Die hohe elektrische Leitfähigkeit erlaubt eine hohe Schweißgeschwindigkeit im Einzeldraht-, Doppeldraht-, Tandemoder Twin-Arc-Verfahren. Geeignet für das Winkel- bzw. Stirnflächenschweißen in Lage-Gegenlage. Die leichte
Schlackenlöslichkeit erlaubt einen Einsatz auch bei sehr engen Wurzelnähten. Geeignet für Gleich- und Wechselstrom
bis 1000 A.
Guter Magnetfeldwiderstand. Bei Feuchtigkeit wird ein Nachtrocknen bei 300-350°C empfohlen.
Körnung laut DIN 32 522:2-16.
E
ETC FX 42R es un flux aglomerado de alumino-rutilo indicado para la soldadura de aceros no aleados y de grano fino con
límite elástico hasta 355 N/mm2. El depósito tiene aditivos de Si y Mn y está particularmente equilibrado, siendo su
empleo con hilos del tipo ETC AS1, ETC AS2, ETC AS2SI. La elevada conductividad eléctrica conlleva una alta velocidad
de soldadura tanto con procedimiento monohilo como con doble hilo, en tandem o twin-arc. Indicado para la soldadura
en ángulo o a tope con multipasada. Se destaca que su escoria es extremadamente fácil de eliminar, lo cual permite su
utilización en juntas muy estrechas. Puede ser utilizado tanto en c.c. como en c.a., con un amperaje máx. de 1000A.
Optima resistencia al campo magnético. En caso de humedad en el flux debe ser reacondicionado a una temperatura de
300-350ºC. Talla del grano conforme a DIN 32522: 2-16.
Main Constituents
CaF2
10 %
SiO2 + TiO2
30 %
Al2O3 + MnO
50 %
Basicity to Boniszewski
0,4
Metallurgical Behaviour
The pick-up and burn-out of the alloying elements
Si and Mn in relation to the content of the
respective elements in the wire. (DVS-Merkblatt
0907, part 1).
RUTILE FLUXES FOR NON-ALLOY STEELS
337
FLUXES & WIRES
Applications and Caratteristics
ETC FX 42R
All Weld Metal Chemical Analysis Values (typical values)
C
Cr
Mn
Si
% Weight
Ni
Mo
Nb
N
Cu
ETC AS1
0.03-0.08
-
1.1-1.5
0.6-0.9
-
-
-
-
-
ETC AS2
0.04-0.08
-
1.3-1.7
0.6-0.9
-
-
-
-
-
ETC AS2 Mo
0.04-0.08
-
1.3-1.7
0.6-0.9
-
0.5
-
-
-
With wire
Mechanical Properties
Tensile Strength
2
N/mm
520 - 620
Heat Treatment
With Wire
Yield Strength
2
N/mm
420 min
Elongation 4d
(%)
22 min
ETC AS1
As Welded
ETC AS2
As Welded
560 - 660
450 min
22 min
ETC AS2 Mo
As Welded
610 - 710
490 min
18 min
Charpy Notch
With Wire
+ 20
ETC AS1
50 min
ETC AS2
50 min
ETC AS2 Mo
50 min
0
Charpy V Notch Impact Strength (J)
- 18
- 20
- 40
- 60
- 80
- 101
Application
For multipass joint welds, typical
values for as-welded condition
Material
For joint welds with two run tech,
typical values for as-welded cond.
Boiler steels
17 Mn 4, 19 Mn 5
ETC AS2
ETC AS1
Boiler steels
15 Mo 3
ETC AS2 Mo
ETC AS2 Mo
Boiler steels
H I, H II
ETC AS1
ETC AS2
ETC AS1
ETC AS2
ETC AS2
Fine-grain
structural steels
ETC AS2
ETC AS2
St E 225 - St E 335
ETC AS1
General structural
steels
St 37-2, U St 37-2, R St 37-2
ETC AS1
ETC AS1
ETC AS2
General structural
steels
St 44-2, St 44-3, St 52-3
ETC AS1
ETC AS1
ETC AS2
Pipe steels
St E 210.7, St E2 40.7, St E 290.7
ETC AS1
ETC AS1
ETC AS2
Pipe steels
St 52, St 52.4
ETC AS1
ETC AS1
ETC AS2
Pipe steels
St E 320.7, St E 360.7
ETC AS2
ETC AS1
ETC AS2
Pipe steels
St 44, St 44.4, St 45.8
ETC AS1
ETC AS1
ETC AS2
Pipe steels
St 37, St 37.4, St 35.8
ETC AS1
ETC AS1
ETC AS2
Standard Packing
ETC AS2
25 Kg PLASTIC BAGS
RUTILE FLUXES FOR NON-ALLOY STEELS
338
ETC FX 46R
Classification
AWS
A5.17: F7A0 EM 12K
ETC AS2
Approvals
ABS
ETC AS2
AWS
A5.17: F7AZ EL 12
ETC AS1
LRS
ETC AS2
EN
760: SA CS 1 77 AC
RINA
ETC AS2
XXXXXXXX
Applications and Caratteristics
GB
ETC FX 46R is an agglomerated calcium-silicate type flux, most suited to welding low alloy steels and fine-grain steels.
It’s particularly indicated for welding multi-wire and high-speed.
Damp flux should be redried at 300-350°C. Grain size in accordance with DIN 32 522: 2-16.
I
ETC FX 46R è un flusso agglomerato calcio-silicato indicato per la saldatura di acciai non legati e a grano fine. É
particolarmente indicato per la saldatura in multifilo e ad alte velocità.
In caso di umidità il flusso il flusso deve essere ricondizionato ad un atemperatura di 300-350°C. Grano di dimensioni
conforme alle DIN 32 522: 2-16.
D
ETC FX 46R ist ein agglomeriertes Schweißpulver des Typs Kalzium-Silikat, geeignet für das Verschweißen von
unlegierten Baustählen und Feinkornbaustählen. Es ist besonders für das Mehrdrahtverfahren bei hoher
Geschwindigkeit geeignet. Feuchtes Pulver muß bei 300-350 °C nachgetrocknet werden. Körnung laut DIN 32 522:2-16.
E
ETC FX 46R es un flux aglomerado calcio-silicato indicado para soldadura de aceros no aleados y de grano fino.
Particularmente indicado en la soldadura multihilo y de alta velocidad. En caso de humedad en el flux, este debe ser
reacondicionado a una temperatura de 300-350ºC. Talla del grano conforme a DIN 32 522: 2-16.
Main Constituents
Al2O3 + MnO
25 %
CaF2
10 %
SiO2 + TiO2
40 %
CaO + MgO
20 %
Basicity to Boniszewski
1
Metallurgical Behaviour
The pick-up and burn-out of the alloying elements
Si and Mn in relation to the content of the
respective elements in the wire. (DVS-Merkblatt
0907, part 1).
C
Cr
Mn
Si
% Weight
Ni
Mo
Nb
N
Cu
ETC AS1
0.04-0.08
-
0.8-1.3
0.3-0.7
-
-
-
-
-
ETC AS2
0.04-0.08
-
1.1-1.7
0.3-0.7
-
-
-
-
-
With wire
Mechanical Properties
ETC AS1
As Welded
Tensile Strength
2
N/mm
420 - 520
ETC AS2
As Welded
520 - 620
Heat Treatment
With Wire
Yield Strength
2
N/mm
360 min
Elongation 4d
(%)
24 min
400 min
24 min
Charpy Notch
With Wire
+ 20
0
Charpy V Notch Impact Strength (J)
- 18
- 20
- 40
- 60
ETC AS1
30 min
ETC AS2
50 min
RUTILE FLUXES FOR NON-ALLOY STEELS
- 80
- 101
339
FLUXES & WIRES
All Weld Metal Chemical Analysis Values (typical values)
ETC FX 46R
Application
For multipass joint welds, typical
values for as-welded condition
Material
For joint welds with two run tech,
typical values for as-welded cond.
Boiler steels
17 Mn 4, 19 Mn 5
ETC AS2
ETC AS2
Boiler steels
H I, H II
ETC AS1
ETC AS2
General structural
steels
St 44-2, St 44-3, St 52-3
ETC AS2
ETC AS2
General structural
steels
St 37-2, U St 37-2, R St 37-2
ETC AS1
ETC AS1
Pipe steels
St 52, St 52.4
ETC AS2
ETC AS2
Pipe steels
St E 320.7, St E 360.7
ETC AS2
ETC AS2
Pipe steels
X 42
ETC AS1
ETC AS2
Pipe steels
St E 210.7, St E2 40.7, St E 290.7
ETC AS1
ETC AS1
Pipe steels
St 45, St 45.4, St 45.8
ETC AS2
ETC AS2
Pipe steels
X 46, X 52, X 56
ETC AS2
ETC AS2
Pipe steels
St 35, St 35.4, St 35.8
ETC AS1
ETC AS1
Standard Packing
ETC AS2
ETC AS2
ETC AS2
25Kg PLASTIC BAGS
RUTILE FLUXES FOR NON-ALLOY STEELS
340
ETC FX 27SB
Classification
AWS
A5.17: F7A5-F6P5 EM 12K
ETC AS2
Approvals
AWS
A5.17: F7A4-F6P4 EH 12K
ETC ASH3
AWS
A5.17: F6A4-F6P5 EL12
ETC AS1
EN
760: SA FB 1 65 AC H5
XXXXXXXX
GB
ETC FX 27 SB is an agglomerated fluoride-basic type flux for joint welding general structural steels, pressure vessel
steels, pipe steels and fine-grain steels. ETC FX 27 SB has a high current-carrying capacity and is therefore also suited to
welding fillets with a large throat thickness in steel constructions. The flux has an easily detechable slag. As the bulk
density is low, so is the consumption rate. ETC FX 27 SB can be welded on DC + pole and AC at up to 1200 A. The special
production method ensures that the flux has low moisture pick-up and the weld metal a low hydrogen content. Damp
flux should be redried at 300-350°C. Grain size in accordance with DIN 32 522: 2-20.
I
ETC FX 27 SB è un flusso agglomerato di tipo fluor-basico adatto per la saldatura di acciai al carbonio, contenitori a
pressione, carpenteria in acciai e acciai a grano fine.
ETC FX 27 SB è un elevato conduttore di corrente, ed è perciò adatto per la saldatura di cordoni sovrapposti. La scoria di
questo flusso è facilmente asportabile, può essere saldato sia in DC polo +, che in AC fino a 1200 A. Lo speciale metodo di
produzione garantisce un basso contenuto di umidità, ed un basso contenuto di idrogeno nel deposito. Il flusso umido
dovrebbe essere ricondizionato a 300-350°C. La granulometria è secondo DIN 32 522: 2-20.
D
ETC FX 27 SB ist ein agglomeriertes Schweißpulver der fluoridbasischen Typengruppe und geeignet für das
Verschweißen von Kohlenstoffstählen, Druckbehältern, Feinkornbaustählen und das Schweißen im Stahlbau. ETC FX 27
SB kann in DC Pol +, wie auch in AC bis 1200 A verschweißt werden. Das besondere Herstellungsverfahren garantiert
einen niedrigen Feuchtigkeitsgehalt und einen geringen Wasserstoffgehalt im Auftrag. Feuchtes Schweißpulver muß bei
300-350°C nachgetrocknet werden. Die Körnung ist nach DIN 32 522:2-20.
E
ETC FX 27 SB es un flux aglomerado del tipo flúor-básico adaptado para la soldadura de aceros al C en recipientes a
presión y trabajos en aceros y aceros de grano fino. ETC FX 27SB tiene una elevada conducción de corriente y está muy
indicado para la soldadura de multipasadas. Tiene una escoria facilmente eliminable, admite c.c y c.a hasta 1200 A. Su
especial método de producción garantiza un bajo contenido de humedad y por lo tanto bajo contenido de H2 en el
depósito. El flux húmedo deberá ser reacondicionado a 300-350ºC. Su granulometría es conforme a DIN 32 522: 2 - 20.
Main Constituents
CaO + MgO
30 %
Al2O3 + MnO
25 %
CaF2
20 %
SiO2 + TiO2
20 %
Basicity to Boniszewski
1,7
Metallurgical Behaviour
The pick-up and burn-out of the alloying elements
Si and Mn in relation to the content of the
respective elements in the wire. DVS-Merkblatt
0907, part 1.
All Weld Metal Chemical Analysis Values (typical values)
C
Cr
Mn
Si
% Weight
Ni
Mo
Nb
N
Cu
ETC AS1
0.04-0.08
-
0.9-1.3
0.5-0.8
-
-
-
-
-
ETC AS2
0.04-0.08
-
0.8-1.2 0.15-0.25
-
-
-
-
0.5 max
ETC AS2 Mo
0.04-0.08
-
0.8-1.2
-
0.5 min
-
-
0.3 max
ETC ASH3
0.04-0.08
-
1.3-1.6 0.15-0.25
-
-
-
-
-
With wire
0.1-0.2
BASIC AND SEMI-BASIC FLUXES FOR ALLOY AND NON-ALLOY STEELS
341
FLUXES & WIRES
Applications and Caratteristics
ETC FX 27SB
Mechanical Properties
Heat Treatment
With Wire
Tensile Strength
2
N/mm
450 - 550
Yield Strength
2
N/mm
360 min
Elongation 4d
(%)
24 min
ETC AS1
As Welded
ETC AS2
As Welded
500 - 600
400 min
24 min
ETC AS2 Mo
As Welded
580 - 680
450 min
20 min
ETC ASH3
As Welded
500 - 600
400 min
24 min
Charpy Notch
With Wire
Charpy V Notch Impact Strength (J)
- 18
- 20
- 40
- 60
+ 20
0
ETC AS1
110 min
95 min
85 min
ETC AS2
150 min 110 min
90 min
ETC AS2 Mo
90 min
70 min
40 min
ETC ASH3
160 min 130 min
100 min
- 80
- 101
70 min
BASIC AND SEMI-BASIC FLUXES FOR ALLOY AND NON-ALLOY STEELS
342
ETC FX 27SB
Application
For multipass joint welds, typical
values for as-welded condition
Material
For joint welds with two run tech,
typical values for as-welded cond.
Boiler steels
15 Mo 3
ETC ASH3
ETC ASH3
ETC AS2 Mo
Boiler steels
17 Mn 4, 19 Mn 5
ETC AS2
ETC AS2
ETC AS2 Mo
Boiler steels
H I, H II
ETC AS2
ETC AS2
ETC AS2 Mo
Boiler steels
13 Cr Mo 44
ETC AS2 Mo
ETC AS2 Mo
Fine-grain
structural steels
St E 420, W St E 420
ETC AS2 Mo
ETC AS2 Mo
Fine-grain
structural steels
St E 225, W St E 255
ETC AS2
ETC AS2
ETC AS2 Mo
Fine-grain
structural steels
T St E 380
ETC ASH3
Fine-grain
structural steels
St E 315, W St E 315
ETC AS2
ETC AS2
ETC AS2 Mo
Fine-grain
structural steels
St E 380, W St E 380
ETC ASH3
ETC ASH3
ETC AS2 Mo
Fine-grain
structural steels
T St E 315, T St E 355
ETC ASH3
Fine-grain
structural steels
St E 285, W St E 285
ETC AS2
ETC AS2
ETC AS2 Mo
Fine-grain
structural steels
St E 355, W St E 355
ETC ASH3
ETC ASH3
ETC AS2 Mo
Fine-grain
structural steels
T St E 255, T St E 285
ETC ASH3
General structural
steels
St 37-2, U St 37-2, R St 37-3
ETC AS1
ETC AS2
ETC AS2 Mo
General structural
steels
St 37-3, St 44-2, St 44-3
ETC AS2
ETC AS2
ETC AS2 Mo
General structural
steels
St 52-3
ETC AS2
ETC ASH3
ETC AS2 Mo
Pipe steels
X 60, X 65, X 70
ETC AS2 Mo
ETC AS2 Mo
Pipe steels
St 52, St 52.4
ETC ASH3
ETC ASH3
ETC AS2 Mo
Pipe steels
St 37, St 37.4, St 35.8
ETC AS2
ETC AS2
ETC AS2 Mo
Pipe steels
St 44, St 44.4, St 45.8
ETC AS2
ETC AS2
ETC AS2 Mo
Pipe steels
X 42
ETC AS2 Mo
ETC AS2
Pipe steels
St E 415.7, St E 445.7, St E 480.7
ETC AS2 Mo
ETC AS2 Mo
Pipe steels
St E 320.7, St E 360.7, St E 385.7
ETC ASH3
ETC ASH3
Pipe steels
X46, X 52, X 56
ETC AS2 Mo
ETC AS2 Mo
Pipe steels
St E 210.7, St E 240.7, St E 290.7
ETC AS2
ETC AS2
Standard Packing
ETC AS2
ETC ASH3
ETC AS2 Mo
ETC AS2 Mo
25Kg PLASTIC BAGS
BASIC AND SEMI-BASIC FLUXES FOR ALLOY AND NON-ALLOY STEELS
343
ETC FXA 27SB
Classification
AWS
A5.17: F7AP4 EM12K
ETC AS2
Approvals
ABS
ETC AS2
AWS
A5.23: F8AP4 EA2 A2
ETC AS2 Mo
LRS
ETC AS2 / ETC AS2 Mo
EN
760: S A AB 1 67 AC H5
RINA
ETC AS2 / ETC AS2 Mo
EN
756: S 50 3 AB S2Mo
ETC AS2 Mo
TUV
ETC AS2
EN
756: S 38 3 AB S2
ETC AS2
XXXXXXXX
GB
ETC FXA 27 SB is an agglomerated semi basic type flux for joint welding general structural steels, pressure vessel steels,
pipe steels and fine-grain steels. The flux behaviour in terms of manganese is neutral, the use of wires with a relatively
high manganese content is therefore required (ETC AS1 - ETC ASH3) ETC FXA 27 SB is suitable for submerged- arc
twin-wire, tandem and multi-wire welding a well as for welding with the two-run techinique, e.g. in the production of
large pipes. ETC FXA 27 SB can be welded on DC and AC.
I
Il flusso ETC FXA 27 SB è un flusso basico per la saldatura di strutture sollecitate meccanicamente, recipienti a
pressione, tubazioni ed accia a grana fine. Ha un comportamento metallurgico neutro con l'impiego di fili del tipo ETC
AS1 - ETC AS2 - ETC ASH3. Può essere utilizzato in twin-arc tandem e multipass anche con elevata velocità di deposito.
Ideale per la saldatura di pipe dove si ottengono degli ottimi risultati in termini d produttività. Può essere utilizzato sia in
corrente continua che in corrente alternata.
D
ETC FXA 27 SB ist ein basisches Schweißpulver für das Verschweißen von Strukturen mit mechanischer Belastung,
Druckbehältern, Rohrleitungen und Feinkornbaustählen. Bei Einsatz von Draht des typs ETC AS1, ETC AS2 und ETC
ASH3 bewirkt es ein neutrales metallurgisches Verhalten. Es kann in Twin-Arc-, Tandem- und Multipassverfahren auch
mit hoher Schweißgeschwindigkeit eingesetzt werden. Besonders geeignet für das Schweißen an Pipeline, wo hohe
Ausbringung bewirkt wird. Kann mit Gleich- und Wechselstrom eingesetzt werden.
E
ETC FXA 27 SB es un flux básico para la soldadura de estructuras con elevadas propiedas mecánicas, recipientes a
presión, tubería y acero de grano fino. Tiene un comportamiento metalúrgico neutro con el empleo de hilos del tipo ETC
AS1, ETC AS2, ETC ASH3. Puede ser utilizado en twin-arc o tandem y en multipasadas con un elevada velocidad de
depósito. Ideal para soldadura de tubería donde deben ser obtenidos los mejores resultados en términos de
productividad. Puede ser utilizado en c.c o c.a.
Main Constituents
MnO + FeO
9 %
CaO + CaF2 + MgO
39 %
Al2O3 + TiO2 + ZrO2
30 %
SiO2
20 %
Basicity to Boniszewski
1,3
Metallurgical Behaviour
The pick-up and burn-out of the alloying elements
Si and Mn in relation to the content of the
respective elements in the wire. DVS-Merkblatt
0907, part 1.
All Weld Metal Chemical Analysis Values (typical values)
C
Cr
Mn
Si
% Weight
Ni
Mo
Nb
N
ETC AS1
0.03-0.06
-
0.6-1
0.1-0.5
-
-
-
-
-
ETC AS2
0.03-0.05
-
1-1.6
0.2-0.6
-
-
-
-
0.5 max
ETC AS2 Mo
0.04-0.08
-
1.1-1.4
0.2-0.6
-
0.4-0.65
-
-
0.3 max
ETC AS48
0.04-0.08
-
1.4-1.6
0.2-0.3
0.7
-
-
-
0.4 max
ETC ASH3
0.04-0.08
-
1.3-1.6
0.1-0.2
-
-
-
-
-
With wire
BASIC AND SEMI-BASIC FLUXES FOR ALLOY AND NON-ALLOY STEELS
Cu
344
FLUXES & WIRES
Applications and Caratteristics
ETC FXA 27SB
Mechanical Properties
Heat Treatment
With Wire
Tensile Strength
2
N/mm
450 - 550
Yield Strength
2
N/mm
360 min
Elongation 4d
(%)
24 min
ETC AS1
As Welded
ETC AS2
As Welded
520 - 620
430 min
24 min
ETC AS2 Mo
As Welded
560 - 680
500 min
22 min
ETC AS48
As Welded
500 - 600
450 min
25 min
ETC ASH3
As Welded
500 - 600
400 min
24 min
Charpy Notch
With Wire
Charpy V Notch Impact Strength (J)
- 18
- 20
- 40
- 60
+ 20
0
ETC AS1
90 min
70 min
ETC AS2
150 min 110 min
ETC AS2 Mo
90 min
70 min
ETC AS48
100 min
90 min
60 min
70 min
ETC ASH3
150 min 120 min
90 min
70 min
- 80
- 101
40 min
40 min
50 min
BASIC AND SEMI-BASIC FLUXES FOR ALLOY AND NON-ALLOY STEELS
345
ETC FXA 27SB
Application
For multipass joint welds, typical
values for as-welded condition
Material
For joint welds with two run tech,
typical values for as-welded cond.
Boiler steels
17 Mn 4
ETC AS2
ETC AS1
ETC AS2
Boiler steels
19 Mn 5
ETC ASH3
ETC ASH3
ETC AS2 Mo
Boiler steels
15 Mo 3
ETC AS2 Mo
ETC AS2 Mo
Boiler steels
H I, H II
ETC AS2
ETC AS1
ETC AS2
Fine-grain
structural steels
St E 285, W St E 285
ETC AS2
ETC AS2
ETC AS2 Mo
Fine-grain
structural steels
St E 315, W St E 315
ETC AS2
ETC AS2
ETC AS2 Mo
Fine-grain
structural steels
T St E 315, T St E 355
ETC ASH3
Fine-grain
structural steels
T St E 380
ETC ASH3
Fine-grain
structural steels
St E 225, W St E 255
ETC AS2
ETC AS2
ETC AS2 Mo
Fine-grain
structural steels
T St E 255, T St E 285
ETC ASH3
Fine-grain
structural steels
St E 355, W St E 355
ETC ASH3
ETC ASH3
ETC AS2 Mo
Fine-grain
structural steels
St E 420, W St E 420
ETC AS2 Mo
ETC AS2 Mo
Fine-grain
structural steels
St E 380, W St E 380
ETC ASH3
ETC ASH3
ETC AS2 Mo
General structural
steels
St 52-3
ETC AS2
ETC ASH3
ETC AS2 Mo
General structural
steels
St 37-3, St 44-2, St 44-3
ETC AS2
ETC AS2
ETC AS2 Mo
General structural
steels
St 37-2, U St 37-2, R St 37-3
ETC AS2
ETC AS2
ETC AS2 Mo
Pipe steels
St E 210.7, St E 240.7, St E 290.7
ETC AS2
ETC AS2
ETC AS2 Mo
Pipe steels
St E 320.7, St E 360.7, St E 385.7
ETC ASH3
ETC ASH3
ETC AS2 Mo
Pipe steels
X 42
ETC AS2 Mo
ETC AS2 Mo
Pipe steels
St 44, St 44.4, St 45.8
ETC AS2
ETC AS2
Pipe steels
X 60, X 65, X 70
ETC AS2 Mo
ETC AS2 Mo
Pipe steels
St 37, St 37.4, St 35.8
ETC AS2
ETC AS2
ETC AS2 Mo
Pipe steels
St 52, St 52.4
ETC ASH3
ETC ASH3
ETC AS2 Mo
Pipe steels
St E 415.7, St E 445.7, St E 480.7
ETC AS2 Mo
ETC AS2 Mo
Pipe steels
X 46, X52, X 56
ETC AS2 Mo
ETC AS2 Mo
Standard Packing
ETC AS2 Mo
25 kg PLASTIC BAGS
BASIC AND SEMI-BASIC FLUXES FOR ALLOY AND NON-ALLOY STEELS
346
ETC FX 35B
Classification
AWS
A5.23: F8A8-F6P5 EA2
ETC AS2 Mo
Approvals
AWS
A5.17: F7A8-F6P8 EH12K
ETC ASH3
AWS
A5.23: F7A8 - F7P10 ENi1
ETC AS2 Ni 1
EN
760: SA FB 1 53 DC H5
XXXXXXXX
GB
ETC FX 35B is an agglomerated fluoride-basic type flux for welding high-tensile finegrain steels as well as heat-resistant
structural steels. In the nuclear sector it can be used for many applications when combined with different wires. It is
best used for joint welding components such as reactor pressure vessels, steam generators, pressurizer, reactor safety
tanks and pipes in the primary and secondary circuits as well as the auxiliary units. ETC FX 35B should be welded on DC+
pole at up to approximately 800 A. Damp flux should be redried at 300-350°C. Grain size accordance with DIN 32 522: 2-20.
I
ETC FX 35B è un flusso agglomerato di tipo fluor-basico adatto per la saldatura di acciai a grano fine ed elevato carico di
rottura. E’ anche adatto per la saldatura di acciai resistenti allo scorrimento a caldo. Nel campo nucleare pùò essere
usato in molte applicazioni, abbinandolo a diversi fili. E’ particolarmente adatto per la saldatura di componenti, come
recipienti a pressione per reattori, generatori a vapore,compressori, serbatoi di sicurezza per reattori, nei circuiti primari
e secondari, come pure negli elementi ausiliari. ETC FX 35B deve essere saldato in DC polo + , fino ad un massimo di 800
A circa. Il flusso umido deve essere ricondizionato a 300 - 350°C. La granulometria è secondo DIN 32 522: 2-20.
D
ETC FX 35B ist ein agglomeriertes Schweißpulver der fluoridbasischen-Typengruppe für das Verschweißen von
Feinkornbaustählen mit hoher Streckgrenze. Es kann auch für warmfesten Baustähle eingesetzt werden. Im
Nuklearbereich findet es zahlreiche Anwendungsmöglichkeiten in Kombination mit verschiedenen Schweißdrähten. Es
ist besonders geeignet für das Verschweißen von Bauteilen, z.B. Druckbehälter für Reaktoren, Dampfkessel,
Kompressoren, Sicherheitsbehälter für Reaktoren, Rohrleitungen im Primär- und Sekundärbereich sowie
Nebenanlagen. ETC FX 35B ist an Gleichstrom +Pol bis etwa 800 A verschweißbar. Feuchtes Pulver ist bei 300-350°C
nachzutrocknen. Körnung gemäß DIN 32 522:2-20.
E
ETC FX 35B es un flux aglomerado del tipo flúor-básico. Indicado para soldadura de acero de grano fino y elevada carga
de rotura. Está muy indicado para soldadura de aceros resistentes a la fisuración en caliente. En el campo nuclear puede
ser usado en distintas aplicaciones, suministrando diversos hilos. Está particularmente desarrollado para soldadura de
recipientes a presión para reactores, generadores de vapor, compresores, equipos de seguridad para reactores, en el
circuito primario y secundario, asi como para los elementos auxiliares. ETC FX 35B debe ser soldado en DC+, hasta un
máx. de 800 A. El flux húmedo debe ser reacondicionado a 300-350ºC. La granulometría es conforme a DIN 32 522: 2 - 20.
Main Constituents
CaO + MgO
35 %
CaF2
30 %
SiO2
10 %
Al2O3 + MnO
20 %
Basicity to Boniszewski
3,1
Metallurgical Behaviour
The pick-up and burn-out of the alloying elements
Si and Mn in relation to the content of the
respective elements in the wire. DVS-Merkblatt
0907, part 1.
All Weld Metal Chemical Analysis Values (typical values)
C
Cr
Mn
Si
% Weight
Ni
Mo
Nb
N
Cu
ETC AS1 Cr Mo 2
0.05-0.08
2.2
0.4-0.6
0.1-0.2
-
1
-
-
-
ETC AS1 Cr Mo 5
0.05-0.08
5
0.4-0.6
0.2-0.3
-
0.6
-
-
-
ETC AS2 Cr Mo 1
0.05-0.08
1
0.7-0.9
0.1-0.2
-
0.5
-
-
-
ETC AS2 Mo
0.04-0.08
-
0.7-0.9
0.1-0.2
-
0.5
-
-
-
ETC AS2 Ni 1
0.05-0.08
0.15
0.9-1.2
0.2-0.3
1.15
0.3
-
-
-
ETC ASH3
0.05-0.08
-
1.2
0.2-0.3
-
-
-
-
-
With wire
BASIC AND SEMI-BASIC FLUXES FOR ALLOY AND NON-ALLOY STEELS
347
FLUXES & WIRES
Applications and Caratteristics
ETC FX 35B
Mechanical Properties
Heat Treatment
With Wire
Tensile Strength
2
N/mm
530-630
Yield Strength
2
N/mm
380 min
Elongation 4d
(%)
24 min
ETC AS1 Cr Mo 1
PWHT
ETC AS1 Cr Mo 1
PWHT
430-530
310 min
30 min
ETC AS1 Cr Mo 2
PWHT
520 - 620
400 min
22 min
ETC AS1 Cr Mo 2
PWHT
550 - 650
450 min
22 min
ETC AS2 Cr Mo 5
PWHT
550-650
450 min
20 min
20 min
PWHT
550 - 650
450 min
ETC AS2 Mo
ETC AS2 Cr Mo 5
As Welded
570 - 670
490 min
20 min
ETC AS2 Ni 1
PWHT
480 - 500
380 min
26 min
ETC AS2 Ni 1
As Welded
500-600
420 min
24 min
ETC ASH3
As Welded
530 - 630
450 min
24 min
Charpy Notch
With Wire
+ 20
0
Charpy V Notch Impact Strength (J)
- 18
- 20
- 40
- 60
ETC AS2 Mo
140 min 120 min
100 min
70 min
50 min
ETC AS2 Ni 1
150 min 130 min
100 min
70 min
50 min
ETC ASH3
170 min 150 min
120 min
70 min
40 min
ETC AS1 Cr Mo 1
200 min 150 min
ETC AS1 Cr Mo 2
140 min 100 min
ETC AS2 Cr Mo 5
120 min
ETC AS2 Ni 1
170 min 140 min
110 min
90 min
70 min
- 80
- 101
90 min
BASIC AND SEMI-BASIC FLUXES FOR ALLOY AND NON-ALLOY STEELS
348
ETC FX 35B
Application
For multipass joint welds, typical
values for as-welded condition
Material
General structural steels
St E 420, W St E 420 T St E 420
ETC ASH3
ETC AS2 Ni 1
General structural steels
St E 355, W St E 355,T St E 355
ETC ASH3
ETC AS2 Ni 1
General structural steels
St E 460, W St E 460 T St E 460
ETC ASH3
General structural steels
St E 315, W St E 315, T St E 315
ETC ASH3
ETC AS2 Ni 1
General structural steels
St E 285, W St E 285, T St E 285
ETC ASH3
ETC AS2 Ni 1
General structural steels
St E 380, W St E 380 T St E 380
ETC ASH3
ETC AS2 Ni 1
General structural steels
St E 500, W St E 500 T St E 500
ETC ASH3
General structural steels
St E 255, W St E 255, T St E 255
ETC ASH3
General structural steels
St E 500, W St E 500 T St E 500
ETC ASH3 Ni Mo 1
Heat-resistant steels
13 CrMo44
ETC AS2 Cr Mo 1
Heat-resistant steels
12 Cr Mo 19 5
ETC AS1 Cr Mo 5
Heat-resistant steels
10 Cr Mo 9 10
ETC AS1 Cr Mo 2
Low temperature steels
TT St 35 N, TT St 35 V
ETC AS2 Ni 2
Low temperature steels
10 Ni 14
ETC AS2 Ni 2
Low temperature steels
TT St 41 N, TT St 41 V
ETC AS2 Ni 2
Nuclear steels
15 Mn Ni 63
ETC AS2 Ni 1
Nuclear steels
22 Ni Mo Cr 37
ETC ASH3 Ni Mo 1
Nuclear steels
15 Ni Cu Mo Nb 5
ETC ASH3 Ni Mo 1
Nuclear steels
20 Mn Mo Ni 55
ETC ASH3 Ni Mo 1
Standard Packing
ETC AS2 Ni 1
25 kg PLASTIC BAGS
BASIC AND SEMI-BASIC FLUXES FOR ALLOY AND NON-ALLOY STEELS
349
ETC FX 76B
Classification
AWS
A5.23:F7P2-EB3-B3
ETC AS1 Cr Mo 2
Approvals
DNV
ETC ASH3
AWS
ETC AS2 Cr Mo 1
RINA
ETC AS2 Ni2
A5.23:F7P4-EB2-B2
AWS
A5.17:F7A6-F6P6 EH12K
ETC ASH3
AWS
A5.23:F8A6-F8P6 EA2
ETC AS2 Mo
AWS
A5.23:F7A8-F7P8 ENi1
ETC AS2 Ni 1
EN
760: SA FB 1 55 AC H5
XXXXXXXX
GB
ETC FX 76B is an agglomerated basic type flux most suited to welded joints on high-tensile, fine-grain steels as well as
steels which are tough at sub-zero temperatures and resistant to ageing. The neutral behaviour of ETC FX 76B in terms of
silicon and manganese pick-up and burn-out implies that it should be welded with wires like ETC ASH3.
The flux is particularly well- suited to welding with tandem and multi-wire processes. As a result of the COD test carricd
out with wire electrode ETC ASH3, ETC FX 76B is widely used for welding offshore components. The weld metal
deposited when ETC FX 76B is used in combination with suitable wire electrodes, satisfies high requirements at sub-zero
temperatures. The resulting slag is short allowing circumferantial welding on small-diameter parts without the risk of
uncontrolled slag. Regularly shaped welds are deposited without reduction of area or interface notches.
The flux can be welded on DC-pole and AC at up to approximately 1000 A. Damp flux should be redried at 300 - 350°C.
Grain size in accordance with DIN 32 522: 2-20.
I
Il flusso ETC FX 76B è del tipo agglomerato di tipo fluor basico indicato per la saldatura di strutture altamente
sollecitate,acciai a grano fine, applicazioni a bassa temperatura e acciai debolmente legati
L'ETC FX 76B ha un comportamento neutro per quanto riguarda l’apporto di silicio e manganese, per cui è necessario
saldare con fili contenenti manganese e silicio in quantità relativamente elevate. Questo flusso è particolarmente adatto
per la saldatura in tandem e multi filo.
Indicato per la saldatura in off-shore anche quando viene richiesto il C.T.O.D. Si possono fare saldature circoferenziali
su elementi di diametro sottile, senza correre il rischio di avere problemi di scorificazione.Adatto sia per corrente
continua che per corrente alternata. Il flusso può essere ricondizionato a 300 - 350°C. La granulometria è secondo DIN
32522:2-20.
D
ETC FX76 ist ein agglomeriertes Schweißpulver der fluoridbasischen Typengruppe und besonders geeignet für das
Verbindungsschweißen von Komponenten mit großer mechanischer Belastung, Feinkornbaustähle, für das
Verschweißen bei niedrigen Temperaturen sowie für schwach legierte Baustählen. Das Schweißpulver verhält sich
hinsichtlich Silizium und Mangan neutral, d.h. es erfolgt weder Zu- noch Abbrand, so daß Drahtelektroden mit höheren
Mangan- und Siliziumgehalt verwendet werden müssen. Dieses Schweißpulver ist besonders für das Tandem- und
Mehrdrahtschweißverfahren geeignet.
ETC FX 76B wird auf Grund seiner erfolgreichen COD-Prüfung bevorzugt im Offshorebereich eingesetzt. Es kann für das
Schweißen von Rundnähten an Bauteilen mit kleinerem Durchmesser eingesetzt werden ohne daß die Schlacke
abfließt. Das Schweißpulver kann in Gleichstrom Pol+ und Wechselstrom bis 1000 A geschweißt werden. Feuchtes
Schweißpulver muß bei 300-350°C nachgetrocknet werden. Körnung laut DIN 32 522:2-20
E
ETC FX 76B es un flux aglomerado del tipo flúor-básico para soldadura de estructuras con altas solicitaciones, aceros de
grano fino, apliciones a baja temperatura y aceros debilmente aleados. ETC FX 76B tiene un comportamiento neutro
debido al aporte de Si y Mn, por esto es necesario soldar con hilos con contenidos de Mn y Si relativamente altos. Este
flux está especialmente indicado para la soldadura en tandem o multihilo.
Indicado para la soldadura de off-shore incluso cuando tiene requerimientos de C.T.O.D. Se pueden realizar soldaduras
circunferenciales sobre elementos de diámetro pequeño sin correr riesgos por problemas de escorificación. Admite
tanto c.c como c.a. El flux puede ser reacondicionado a 300-350ºC. Su granulometría es conforme a DIN 32 522: 2 - 20.
Main Constituents
SiO2 + TiO2
15 %
CaO + MgO
40 %
Al2O3 + MnO
20 %
CaF2
25 %
Basicity to Boniszewski
3,1
Metallurgical Behaviour
The pick-up and burn-out of the alloying elements
Si and Mn in relation to the content of the
respective elements in the wire. DVS-Merkblatt
0907, part 1.
BASIC AND SEMI-BASIC FLUXES FOR ALLOY AND NON-ALLOY STEELS
350
FLUXES & WIRES
Applications and Caratteristics
ETC FX 76B
All Weld Metal Chemical Analysis Values (typical values)
C
Cr
Mn
Si
% Weight
Ni
Mo
Nb
N
Cu
ETC AS1CrMo2
0.05-0.08
2.2
0.5-0.8
0.2-0.3
-
1
-
-
-
ETC AS1CrMo5
0.05-0.08
5
0.5-0.8
0.2-0.4
-
0.6
-
-
-
ETC AS2
0.05-0.08
-
0.7-1
0.25-0.3
-
-
-
-
-
ETC AS2 Mo
0.05-0.08
-
0.7-1
0.15-0.25
-
0.5
-
-
-
ETC AS2 Ni 1
0.05-0.08
-
1-1.3
0.25-0.4
1.2
-
-
-
-
ETC AS2 Ni 3
0.13
-
0.6-1.2 0.05-0.3
3.5
0.15
-
-
-
ETC AS2CrMo1
0.05-0.08
1
0.7-1
0.2-0.3
-
0.5
-
-
-
ETC AS3 Mo
0.05-0.08
-
1-1.4
0.15-0.25
-
0.5
-
-
-
ETC AS3NiMo1
0.05-0.08
-
1.3-1.6
0.2-0.4
1
0.6
-
-
-
ETC AS4
0.05-0.08
-
1.5-2
0.15-0.25
-
-
-
-
-
ETC ASH3
0.05-0.08
-
1.3-1.5 0.25-0.4
-
-
-
-
-
With wire
Mechanical Properties
With Wire
Heat Treatment
Tensile Strength
2
N/mm
550 - 650
Yield Strength
2
N/mm
450 min
Elongation 4d
(%)
22 min
ETC AS1CrMo2
PWHT
ETC AS1CrMo2
PWHT
520 - 620
400 min
22 min
ETC AS1CrMo5
PWHT
550 - 650
450 min
20 min
ETC AS1CrMo5
PWHT
550 - 650
450 min
20 min
ETC AS2
As Welded
450 - 550
360 min
28 min
ETC AS2 Mo
As Welded
580-680
500 min
20 min
ETC AS2 Ni 1
PWHT
480 - 580
380 min
26 min
ETC AS2 Ni 1
As Welded
500 - 600
420 min
24 min
ETC AS2 Ni 3
PWHT
500 - 610
430 min
26 min
ETC AS2 Ni 3
As Welded
565 - 645
460 min
24 min
ETC AS2 Si
As Welded
480 - 560
330 min
24 min
ETC AS2CrMo1
PWHT
530 - 630
380 min
24 min
ETC AS2CrMo1
PWHT
430 - 530
310 min
30 min
As Welded
600 - 700
530 min
18 min
22 min
ETC AS3 Mo
ETC AS3NiMo1
PWHT
630 - 730
540 min
ETC AS3NiMo1
As Welded
650 - 750
540 min
20 min
ETC AS4
As Welded
540-630
470 min
24 min
ETC ASH3
As Welded
540 - 640
450 min
25 min
BASIC AND SEMI-BASIC FLUXES FOR ALLOY AND NON-ALLOY STEELS
351
ETC FX 76B
Charpy Notch
With Wire
+ 20
0
Charpy V Notch Impact Strength (J)
- 18
- 20
- 40
- 60
ETC AS2
160 min
100 min
ETC AS2 Mo
120 min
100 min
70 min
ETC AS2 Ni 1
130 min
100 min
70 min
50 min
ETC AS2 Ni 3
140 min
120 min
100 min
70 min
ETC AS2 Si
100 min
80 min
ETC AS3 Mo
120 min
100 min
70 min
50
ETC AS3NiMo1
120 min
90 min
70 min
50 min
ETC AS4
130 min
100 min
60 min
ETC ASH3
160 min
140 min
100 min
70 min
ETC AS1CrMo2
100 min
140 min
120 min
90 min
120 min
90 min
70 min
ETC AS1CrMo5
90 min
ETC AS2 Ni 1
110 min
ETC AS2 Ni 3
160 min
ETC AS2CrMo1
150 min
ETC AS3NiMo1
140 min
BASIC AND SEMI-BASIC FLUXES FOR ALLOY AND NON-ALLOY STEELS
- 80
- 101
50 min
50 min
70 min
60 min
50 min
352
ETC FX 76B
Application
For multipass joint welds, typical
values for as-welded condition
Material
Ageing resistant steels
A St 35, A St 41
ETC ASH3
Ageing resistant steels
A St 45. A St 52
ETC ASH3
General structural steels
St E 255. W St E 255
ETC ASH3
General structural steels
St E 285, W St E 285
ETC ASH3
General structural steels
St E 315, W St E 315
ETC ASH3
General structural steels
St E 355, W St E 355
ETC ASH3
General structural steels
St E 380, W St E 380
ETC ASH3
General structural steels
St E 420, W St E 420
ETC ASH3
General structural steels
St E 460, W St E 460
ETC ASH3
General structural steels
St E 500, W St E 500
ETC ASH3
ETC ASH3 Ni Mo1
General structural steels
T St E 255
ETC ASH3
ETC AS2 Ni 1
General structural steels
T St E 285
ETC ASH3
ETC AS2 Ni 1
General structural steels
T St E 315
ETC ASH3
ETC AS2 Ni 1
General structural steels
T St E 355
ETC ASH3
ETC AS2 Ni 1
General structural steels
T St E 380
ETC ASH3
ETC AS2 Ni 1
General structural steels
T St E 420
ETC ASH3
ETC AS2 Ni 1
General structural steels
T St E 460
ETC ASH3
General structural steels
T St E 500
ETC ASH3
Heat-resistant steels
15 Mo 3
ETC AS2 Mo
Heat-resistant steels
13 Cr Mo 44
ETC AS2 Cr Mo 1
Heat-resistant steels
10 Cr Mo 9 10
ETC AS1 Cr Mo 2
Heat-resistant steels
12 Cr Mo 19 5
ETC AS1 Cr Mo 5
Low temperature steels
10 Ni 14
ETC AS2 Ni 2
Low temperature steels
TT St 35 N, TT St 35 V
ETC AS2 Ni 2
Low temperature steels
TT St 41 N, TT St 41 V
ETC AS2 Ni 2
Standard Packing
ETC ASH3 Ni Mo 1
25kg PLASTIC BAGS
BASIC AND SEMI-BASIC FLUXES FOR ALLOY AND NON-ALLOY STEELS
353
ETC FXA 76B
Classification
AWS
A5.23: F8AP4 EA2 A2
ETC AS2 Mo
AWS
A5.17: F7A5 EM12K
ETC AS2
EN
760: S A FB 1 55 AC H5
EN
756: S 50 4 FB S2Mo
Approvals
DNV
ETC ASH3
ETC AS2 Mo
Applications and Caratteristics
XXXXXXXX
GB
I
Il flusso ETC FXA 76B è del tipo agglomerato di tipo basico indicato per la saldatura di strutture altamente sollecitate,
anche a bassa temperatura. Ideale per l’unione di acciai a grana fine e debolmente legati.
L'ETC FXA 76B ha un comportamento neutro per quanto riguarda l’apporto di silicio e manganese, anche nel caso di
utilizzo di fili del tipo ETC ASH3. Tale abbinamento può soddisfare le più selettive richieste meccaniche sia in tandem che
in multipass.
Adatto sia per corrente continua che per corrente alternata. Il flusso può essere ricondizionato a 300 - 350°C.
D
ETC FXA 76B ist ein agglomeriertes Schweißpulver der basischen Typengruppe für das Verschweißen von Bauteilen mit
hoher mechanischer Belastung, auch bei niedrigen Temperaturen. Geeignet für das Verbindungsschweißen von
Feinkornbaustählen und schwach legierten Baustählen. Auch unter Einsatz einer Drahtelektrode des Typs ETC ASH3
bewirkt das Schweißpulver ETC FXA 76B hinsichtlich Si und Mn ein neutrales Verhalten.
Dieses Verhalten wird auch sehr hohen mechanischen Ansprüchen beim Tandem- und Multipassverfahren gerecht.
Geeignet für das Offshorebereich, auch von ein C.T.O.D.-Test erforderlich wird. Mit Gleichstrom und Wechselstrom zu
verschweißen. Das Schweißpulver kann bei 300 - 350°C nachgetrocknet werden.
E
ETC FXA 76B es un flux de tipo aglomerado-básico, indicado para la soldadura de estructuras con altas solicitaciones,
incluso a baja temperatura. Ideal para la unión de aceros de grano fino y debilmente aleados.
ETC FXA 76B tiene un comportamiento neutro debido al aporte del Si y Mn, incluso en el caso de utilización de hilos del
tipo ETC ASH3.Tal combinación puede satisfacer las mas elevadas propiedades mecánicas, tanto en tandem como en
multipasadas. Puede ser utilizado tanto en c.c. como en c.a. Puede ser reacondicionado a 300 - 350ºC.
Main Constituents
MgO
28 %
SiO2
15 %
Mn
4 %
CaO
18 %
Basicity to Boniszewski
2,7
Metallurgical Behaviour
The pick-up and burn-out of the alloying elements
Si and Mn in relation to the content of the
respective elements in the wire. DVS-Merkblatt
0907, part 1
BASIC AND SEMI-BASIC FLUXES FOR ALLOY AND NON-ALLOY STEELS
354
FLUXES & WIRES
ETC FXA 76B is an agglomerated basic type flux most suited to welded joints on high-tensile, fine-grain steels as well as
steels which are tough at sub-zero temperatures and resistant to ageing.
The neutral behaviour of ETC FXA 76B in terms of silicon and manganese pick-up and burn-out implies that it should be
welded with wires like ETC ASH3. The flux is particularly well- suited to welding with tandem and multi-wire processes.
As a result of the C.T.O.D. test carried out with wire electrode ETC ASH3, ETC FXA 76B is widely used for welding
offshore components. The flux can be welded on DC and AC. Damp flux should be redried at 300 - 350°C.
ETC FXA 76B
All Weld Metal Chemical Analysis Values (typical values)
C
Cr
Mn
Si
% Weight
Ni
Mo
Nb
N
Cu
ETC AS1 Cr Mo 2
0.05-0.08
2.2
0.5-0.8
0.2-0.3
-
1
-
-
-
ETC AS1 Cr Mo 5
0.05-0.08
5
0.5-0.8
0.2-0.4
-
0.6
-
-
-
ETC AS2
0.05-0.08
-
0.7-1
0.2-0.3
-
-
-
-
-
ETC AS2 Cr Mo 1
0.05-0.08
1
0.7-1
0.2-0.3
-
0.5
-
-
-
ETC AS2 Mo
0.05-0.12
-
0.7-1
0.1-0.2
-
0.5
-
-
-
ETC AS2 Ni 1
0.05-0.08
-
1-1.3
0.25-0.4
1.2
-
-
-
-
ETC AS2 Ni 2
0.05-0.08
-
0.7-1
0.2-0.3
2
-
-
-
-
ETC AS3 Mo
0.05-0.08
-
1-1.4
0.15-0.25
-
0.5
-
-
-
ETC AS3 Ni Mo 1
0.05-0.08
-
1.3-1.6
0.2-0.4
1
0.6
-
-
-
ETC ASH3
0.05-0.08
-
1.3-1.5 0.25-0.4
-
-
-
-
-
With wire
Mechanical Properties
With Wire
Heat Treatment
Tensile Strength
2
N/mm
520 - 620
Yield Strength
2
N/mm
400 min
Elongation 4d
(%)
22 min
ETC AS1 Cr Mo 2
PWHT
ETC AS1 Cr Mo 2
PWHT
550 - 650
450 min
22 min
ETC AS1 Cr Mo 5
PWHT
550 - 650
450 min
20 min
ETC AS1 Cr Mo 5
ETC AS2
PWHT
550 - 650
450 min
20 min
As Welded
450 - 550
330 min
28 min
24 min
ETC AS2 Cr Mo 1
PWHT
530 - 630
380 min
ETC AS2 Cr Mo 1
PWHT
430 - 530
310 min
30 min
ETC AS2 Mo
PWHT
550 - 650
480 min
20 min
ETC AS2 Mo
As Welded
550 - 650
480 min
20 min
ETC AS2 Ni 1
PWHT
480 - 580
380 min
26 min
ETC AS2 Ni 1
As Welded
500 - 600
420 min
24 min
ETC AS2 Ni 2
PWHT
500 - 600
430 min
26 min
ETC AS2 Ni 2
As Welded
550 - 650
450 min
24 min
ETC AS3 Mo
As Welded
600 - 700
530 min
18 min
ETC AS3 Ni Mo 1
PWHT
630 - 730
540 min
22 min
ETC AS3 Ni Mo 1
As Welded
650 - 750
540 min
20 min
ETC ASH3
As Welded
540 - 640
450 min
25 min
BASIC AND SEMI-BASIC FLUXES FOR ALLOY AND NON-ALLOY STEELS
355
ETC FXA 76B
Charpy Notch
With Wire
ETC AS2
+ 20
0
Charpy V Notch Impact Strength (J)
- 18
- 20
- 40
- 60
180 min 160 min
100 min
ETC AS2 Ni 1
150 min 130 min
100 min
70 min
50 min
ETC AS2 Ni 2
160 min 140 min
120 min
100 min
70 min
ETC AS3 Mo
140 min 120 min
100 min
70 min
50 min
ETC AS3 Ni Mo 1
160 min 140 min
120 min
90 min
70 min
ETC ASH3
200 min 180 min
140 min
100 min
70 min
ETC AS1 Cr Mo 2
140 min 100 min
ETC AS1 Cr Mo 5
120 min
ETC AS2 Cr Mo 1
200 min 150 min
ETC AS2 Mo
- 80
- 101
60 min
50 min
90 min
ETC AS2 Mo
30 min
ETC AS2 Ni 1
170 min 140 min
110 min
90 min
70
ETC AS2 Ni 2
180 min 160 min
140 min
120 min
90 min
ETC AS3 Ni Mo 1
160 min 140 min
120 min
90 min
70 min
BASIC AND SEMI-BASIC FLUXES FOR ALLOY AND NON-ALLOY STEELS
70 min
356
ETC FXA 76B
Application
For multipass joint welds, typical
values for as-welded condition
Material
Ageing resistant steels
A St 45. A St 52
ETC ASH3
Ageing resistant steels
A St 35, A St 41
ETC ASH3
General structural steels
St E 380, W St E 380
ETC ASH3
General structural steels
T St E 380
ETC ASH3
General structural steels
St E 315, W St E 315
ETC ASH3
General structural steels
St E 420, W St E 420
ETC ASH3
General structural steels
St E 500, W St E 500
ETC ASH3
ETC AS3 Ni Mo 1
General structural steels
T St E 255
ETC ASH3
ETC AS2 Ni 1
General structural steels
St E 285, W St E 285
ETC ASH3
General structural steels
T St E 315
ETC ASH3
ETC AS2 Ni 1
General structural steels
T St E 500
ETC ASH3
ETC AS3 Ni Mo 1
General structural steels
T St E 420
ETC ASH3
ETC AS2 Ni 1
General structural steels
St E 255. W St E 255
ETC ASH3
General structural steels
St E 355, W St E 355
ETC ASH3
General structural steels
T St E 355
ETC ASH3
General structural steels
St E 460, W St E 460
ETC ASH3
General structural steels
T St E 460
ETC ASH3
General structural steels
T St E 285
ETC ASH3
Heat-resistant steels
13 Cr Mo 44
ETC AS2 Cr Mo 1
Heat-resistant steels
12 Cr Mo 19 5
ETC AS1 Cr Mo 5
Heat-resistant steels
15 Mo 3
ETC AS2 Mo
Heat-resistant steels
10 Cr Mo 9 10
ETC AS1 Cr Mo 2
Low temperature steels
TT St 41 N, TT St 41 V
ETC AS2 Ni 2
Low temperature steels
TT St 35 N, TT St 35 V
ETC AS2 Ni 2
Low temperature steels
10 Ni 14
ETC AS2 Ni 2
Standard Packing
ETC AS2 Ni 1
ETC AS2 Ni 1
ETC AS2 Ni 1
25 kg PLASTIC BAGS
BASIC AND SEMI-BASIC FLUXES FOR ALLOY AND NON-ALLOY STEELS
357
ETC FX 77SB
Classification
AWS
A5.17:F7AZ-F7PZ EM 12K
ETC AS2
Approvals
AWS
A5.17:F7AZ-F7PZ EL 12
ETC AS1
EN
760: SA AB 1 67 AC
XXXXXXXX
GB
ETC FX 77SB is an agglomerated aluminate-basic type for welding general structural steels, pipe steels, pressure vessel
steels as well as fine-grain steels. Slight silicon pick-up and average manganese pick-up and
average manganese pick-up occur. On account of its metallurgical behaviour, ETC FX 77SB can be used with ETC AS1,
ETC AS2, ETC AS2 Mo wire electrodes.
It is suitable for submerged-arc single-wire, tandem and multi-wire welding as well as when using the two-run
technique, e.g. in the production of large pipes.
ETC FX 77SB has a short slag i.e. circumferantial welding can be carried out on small-diameter workpieces, without the
ride of uncontrollable slag. ETC FX 77SB can be welded on DC and AC at up to 1000A. Damp flux should be redried at 300 350°C. Grain size in accordance with DIN 32 522: 2-20.
I
Il flusso ETC FX 77SB è del tipo agglomerato di tipo basico-alluminato, adatto per la saldatura di acciai al carbonio, ed
acciai a grana fine. La riduzione di manganese che si verifica è nella media, mentre la riduzione di silicio è lieve.
Il flusso indicato può essere adatto in abbinamento con i fili ETC AS1, ETC AS2 oppure ETC AS2Mo.
ETC FX 77SB ha una buona scorificazione, che lorende adatto alla saldatura circonferenziale su pezzi in opera di piccolo
diametro. Adatto sia per corrente continua che per corrente alternata fino a 1000A. Il flusso umido può essere
ricondizionato a 300 - 350°C. La granulometria è secondo DIN 32522:2-20.
D
ETC FX 77SB ist ein aluminate-basisches Schweißpulver für das Verschweißen von Strukturen mit mechanischer
Belastung, Druckbehältern, Rohrleitungen und Feinkornbaustählen. Bei Einsatz von Draht des Typs ETC AS1, ETC AS2
und ETC ASH3 bewirkt es ein neutrales metallurgisches Verhalten. Es kann in Twin-Arc-, Tandem- und
Multipassverfahren auch mit hoher Schweißgeschwindigkeit eingesetzt werden. Besonders geeignet für das
Schweißen an Pipeline, wo hohe Ausbringung bewirkt wird. Kann mit Gleich- und Wechselstrom eingesetzt werden.
E
ETC FX 77 SB es un flux aglomerado del tipo alumino-básico, desarrollado para soldadura de aceros al C y soldadura de
aceros de grano fino. La reducción de Mn verificada esta en la media, mientras que la reducción de Si es leve.
Este flux puede ser combinado con los hilos ETC AS1 ETC AS2 o ETC AS2MO.
ETC FX 77SB tiene una buena solidificción de escoria, que confiere una buena adaptación para la soldadura
circunferencial de piezas de poco diámetro. Adpatado tanto para c.c como para c.a hasta 1000A. El flux húmedo puede
ser reacondicionado a 300-3501C. Granulometría conforme a DIN 32 522: 2 - 20.
Main Constituents
Al2O3 + MnO
45 %
SiO2 + TiO2
20 %
CaF2
10 %
CaO + MgO
20 %
Basicity to Boniszewski
1,0
Metallurgical Behaviour
The pick-up and burn-out of the alloying elements
Si and Mn in relation to the content of the
respective elements in the wire. DVS-Merkblatt
0907, part 1.
All Weld Metal Chemical Analysis Values (typical values)
C
Cr
Mn
Si
% Weight
Ni
Mo
Nb
N
Cu
ETC AS1
0.05-0.08
-
0.7-1.1
0.2-0.4
-
-
-
-
-
ETC AS2
0.05-0.08
-
1.2-1.6
0.2-0.4
-
-
-
-
-
ETC AS2 Mo
0.05-0.08
-
1.2-1.6
0.2-0.4
-
0.5
-
-
-
With wire
Mechanical Properties
With Wire
Heat Treatment
Tensile Strength
2
N/mm
420 - 520
Yield Strength
2
N/mm
360 min
Elongation 4d
(%)
24 min
ETC AS1
As Welded
ETC AS2
As Welded
500 - 600
400 min
22 min
ETC AS2 Mo
As Welded
600 - 700
450 min
18 min
BASIC AND SEMI-BASIC FLUXES FOR ALLOY AND NON-ALLOY STEELS
358
FLUXES & WIRES
Applications and Caratteristics
ETC FX 77SB
Charpy Notch
With Wire
Charpy V Notch Impact Strength (J)
- 18
- 20
- 40
- 60
+ 20
0
ETC AS1
90 min
50 min
35 min
ETC AS2
90 min
50 min
35 min
ETC AS2 Mo
65 min
50 min
35 min
- 80
- 101
Application
For multipass joint welds, typical
values for as-welded condition
Material
For joint welds with two run tech,
typical values for as-welded cond.
Boiler steels
13 Cr Mo 44
ETC AS2 Mo
ETC AS2 Mo
Boiler steels
17 Mn 4, 19 Mn 5
ETC AS2
ETC AS2
ETC AS2 Mo
Boiler steels
15 Mo 3
ETC ASH3
ETC ASH3
ETC AS2 Mo
Boiler steels
H I, H II
ETC AS2
ETC AS2
ETC AS2 Mo
General structural
steels
St 37-2, U St 37-2, R St 37-3
ETC ASH3
ETC AS2
ETC AS2 Mo
General structural
steels
St 37-3, St 44-2, St 44-3, St 52-3
ETC AS2
ETC AS2
ETC AS2 Mo
Pipe steels
X46, X 52, X 56
ETC AS2
ETC AS2
ETC AS2 Mo
Pipe steels
St 44, St 44.4, St 45.8
ETC AS2
ETC AS2
ETC AS2 Mo
Pipe steels
St E 290.7, St E 320.7, St E 360.7
ETC AS2
ETC AS2
ETC AS2 Mo
Pipe steels
X 42
ETC AS1
ETC AS2
ETC AS2 Mo
Pipe steels
St 37, St 37.4, St 35.8
ETC AS1
ETC AS2
ETC AS2 Mo
Pipe steels
X 60, X 65, X 70
ETC AS2 Mo
ETC AS2
ETC AS2 Mo
Pipe steels
St 52, St 52.4
ETC AS2
ETC AS2
ETC AS2 Mo
Pipe steels
St E 210.7, St E 240.7
ETC AS1
ETC AS2
ETC AS2 Mo
Standard Packing
25kg PLASTIC BAGS
BASIC AND SEMI-BASIC FLUXES FOR ALLOY AND NON-ALLOY STEELS
359
ETC AL CROMO F 537
Classification
AWS
A5.23: F9P2 EB3 RB3
AWS
A5.23: F9P2 EGR G
AWS
A5.23: F9P2 EGR G
EN
760: SA FB 1 55 AC H5
Approvals
TUV
ETC AL CROMO S 225
XXXXXXXX
ETC AL CROMO S 300
V
ETC AL CROMO S 225
V
Applications and Caratteristics
GB
ETC AL CROMO F 537 is a special agglomerated fluoride-basic type flux best suited to welding heat-resistant steels after
step cooling. Exceptionally low silicon pick-up and neutral behaviour in terms of manganese are typical of the
metallurgical properties of this flux. It can be welded on D.C. and A.C. at up to 800 A. As the bulk density of this flux is low,
so is the rate of consumption. The flux can be welded with the twin-wire process and can also be used for tandem
welding with two or more wire electrodes. Damp flux should de redried at 300-350°C. Grain size in accordancc with DIN
32 522: 2-20.
I
ETC AL CROMO F 537 è un flusso speciale agglomerato fluor basico studiato principalmente per la saldatura di acciai
resistenti allo scorrimento a caldo per applicazioni dopo step cooling. Estremamente basso l'apporto di Si e neutro in
termini di Mn, può essere utilizzato in A.C./D.C. con amperaggi fino a 800 A. Flusso a bassa densità e a basso tasso di
consumo. Il flusso può essere utilizzato con procedimenti twin-arc o tandem. Il flusso può essere ricondizionato a
300-350°C, le dimensioni del grano sono in accordo con le DIN 32 522: 2-20.
D
ETC AL CROMO F 537 ist ein agglomeriertes Spezialschweißpulver der fluoridbasischen Typengruppe, besonders
geeignet für das Verschweißen von hitzebeständigen Baustählen und nach Einsatz von Step Cooling. Hinsichtlich Si
erfolgt ein geringer Zubrand, wahrend für Mn ein neutrales Verhalten erfolgt. Es kann in Gleich- und Wechselstrom bis
800 A verschweißt werden. Das Schweisspulver hat ein geringes Schüttgewicht mit entsprechend niedrigem
Verbrauch. Es kann für das Twin-Arc- oder Tandemverfahren eingesetzt werden. Nachtrocknen bei 300-350°C. Körnung
laut DIN 32 522:2-20.
E
ETC AL CROMO F 537 es un flux especial aglomerado tipo flúor-básico, estudiado principalmente para soldadura de
aceros resistentes a la fluencia después de tratamiento de step-cooling. Tiene un bajísimo aporte de Si y neutro en Mn,
puede ser utilizado en A.C./ D.C con amperajes hasta 800A. Es un flux con baja densidad y una baja tasa de consumo.
Este flux puede ser utilizado con procedimientos twin-arc o tandem. Puede ser reacondicionado a 300-350ºC.
Granulometría conforme a DIN 32 522: 2 - 20.
CaO + MgO
40 %
CaF2
25 %
Al2O3 + MnO
20 %
SiO2 + TiO2
15 %
Basicity to Boniszewski
~ 2,6
Metallurgical Behaviour
The pick-up and burn-out of the alloying elements
Si and Mn in relation to the content of the
respective elements in the wire. DVS-Merkblatt
0907, part 1.
FLUXES & WIRES
Main Constituents
All Weld Metal Chemical Analysis Values (typical values)
With wire
% Weight
Ni
Mo
Nb
N
Cu
1 max 0.05-0.25
-
1
-
-
-
2.4
1 max 0.05-0.25
-
1
0.01-0.025
-
-
3
1 max 0.05-0.25
-
1
0.01-0.025
-
-
C
Cr
0.05-0.08
2.2
ETC AL CROMO S 225 V 0.05-0.08
ETC AL CROMO S 300 V 0.05-0.08
ETC AL CROMO S 225
X
factor
Mn
Si
= 10P + 5Sb + 4Sn + As (ppm)
100
J factor = (Mn + Si) x (P + Sn) x 10
4
FLUXES FOR CHROME-MOLYBDENUM STEELS IN APPLICATIONS AFTER STEP
COO ING
<15
<150
360
ETC AL CROMO F 537
Mechanical Properties
ETC AL CROMO S 225
PWHT
Tensile Strength
2
N/mm
520 - 620
ETC AL CROMO S 225
PWHT
500 - 600
400 min
ETC AL CROMO S 225 V
PWHT
660
550 min
20
ETC AL CROMO S 300 V
PWHT
700
570 min
20
Heat Treatment
With Wire
Yield Strength
2
N/mm
420 min
Elongation 4d
(%)
25
25
Charpy Notch
With Wire
+ 20
ETC AL CROMO S 225
Charpy V Notch Impact Strength (J)
- 18
- 20
- 40
- 60
0
100 min
100 min
50 min
ETC AL CROMO S 225 V
100 min
50 min
ETC AL CROMO S 300 V
100 min
50 min
- 80
- 101
Application
Material
For multipass joint welds, typical
values for as-welded condition
Creep resistant
steels
10 Cr Mo 9 10
ETC AL CROMO
S 225
Creep resistant
steels
12 Cr Mo 9 10
ETC AL CROMO
S 225
Standard Packing
For joint welds with two run tech,
typical values for as-welded cond.
40kg PLASTIC BAGS
FLUXES FOR CHROME-MOLYBDENUM STEELS IN APPLICATIONS AFTER STEP
COO ING
361
ETC FX 300 IR
Classification
Approvals
RINA
ETC AS 22.9.3L
EN
RINA
ETC AS 309L Mo
RINA
ETC AS 316LN
TUV
ETC AS 316L
760: SA AF 2 54 DC
XXXXXXXX
GB
ETC FX 300 IR is a special semi-basic welding flux used for welding stainless and heat resistant steels in combination
with the wire electrodes of DIN 8556. In respect to the carbon content of the weld metal, ETC FX 300 IR is neutral.
The welds are smooth and have a fine ripple without undercuts at the toe of base metal and without slag residues. Also,
slag detachability is superb, therefore this flux is ideal for fillet welding. It is used on DC with up to 800 A.
Damp flux should be redried at 300-350°C. Particle size distribution according to DIN 32 522:2-16.
I
Il tipo ETC FX 300IR è un flusso semi basico, speciale per la saldatura di acciai inossidabili e resistenti al calore in
combinazione a filo conforme a DIN 8556.
I cordoni di saldatura si prestano piani e regolari senza tracce di ossidazione in zona di transizione e senza residui di
scoria.
Il flusso si evidenzia grazie anche alla sua eccellente proprietà di rimozione della scoria ed è pertanto particolarmente
appropriato per la saldatura in angoli stretti. Adatta per D.C. fino a 800A.
Il flusso umido deve essere ricondizionato a 300 - 350°C. Granulometria in base a norma DIN 32 522: 2-16.
D
ETC FX300 IR ist ein Sonderschweißpulver der basischen Typengruppe für das Verschweißen von rostfreien und
hitzebeständigen Baustählen, in Kombination mit einer Drahtelektrode nach DIN 8556. Hinsichtlich des
Kohlenstoffgehaltes im Schweißgut verhalt sich das Schweißpulver ETC FX 300 IR neutral. Das Pulver zeichnet sich
durch eine gute Schlackenentfernbarkeit aus und eignet sich daher besonders für das Schweißen von engen Winkeln.
Geeignet für das Schweißen an Gleichstrom +Pol bis 800 A. Feuchtes Schweisspulver muß bei 300-350 °C
nachgetrocknet werden. Körnung laut DIN 32 522:2-16.
E
ETC FX 300IR es un flux semi básico, especial para la soldadura de de aceros inoxidables y resistentes al calor que se usa
en combinación con hilos conforme a DIN 8556.
El cordón de soldadra es plano y de aspecto muy regular sin trazas de oxidación en la zona de transición y sin residuos
producidos por la escoria, que además es de fácil eliminación, lo que le confiere una gran adaptación a la soldadura de
raiz en juntas de ángulo estrecho. Indicado para C.C. Reacondicionamiento a 300-350ºC.
Main Constituents
SiO2 + TiO2
10 %
Al2O3 + MnO
35 %
CaF2
50 %
FLUXES FOR STAINLESS STEELS
Basicity to Boniszewski
1,8
Metallurgical Behaviour
The pick-up and burn-out of the alloying elements
Si and Mn in relation to the content of the
respective elements in the wire. DVS-Merkblatt
0907, part 1.
362
FLUXES & WIRES
Applications and Caratteristics
ETC FX 300 IR
All Weld Metal Chemical Analysis Values (typical values)
C
Cr
Mn
Si
% Weight
Ni
Mo
Nb
N
Cu
ETC AS 22 9 3L
0.03 max
23 min
-
-
9 min
3 min
-
-
-
ETC AS 308 H
0.06 max
18 min
-
-
9 min
-
-
-
-
ETC AS 308 L
0.03 max
18 min
-
-
9 min
-
-
-
-
ETC AS 309LMo
0.03 max
21 min
-
-
15 min
3 min
-
-
-
ETC AS 311 CuL
0.025 max
19 min
-
-
22 min
4 min
-
-
1.5
ETC AS 316
0.06 max
18 min
-
-
10 min
2.5 min
-
-
-
ETC AS 316 L
0.03 max
18 min
-
-
10 min
2.5 min
-
-
-
ETC AS 318
0.07 max
18 min
-
-
10 min
2.5 min
-
-
-
ETC AS 347
0.07 max
18 min
-
-
9 min
-
-
-
-
0.015 max
18.8
5
0.6
15
2.75
0.025
0.15
-
With wire
ETC AS316 LN
Mechanical Properties
ETC AS 308 H
As Welded
Tensile Strength
2
N/mm
550 min
ETC AS 308 L
As Welded
500 min
35 min
ETC AS 316
As Welded
550 min
30 min
ETC AS 316L
As Welded
525 min
ETC AS 316LN
As Welded
570 min
ETC AS 318
As Welded
600 min
30 min
ETC AS 347
As Welded
575 min
30 min
ETC AS311CuL
As Welded
560 min
35 min
ETCAS2293L
As Welded
680 min
25 min
ETCAS309LMo
As Welded
600 min
25 min
With Wire
FLUXES FOR STAINLESS STEELS
Heat Treatment
Yield Strength
2
N/mm
Elongation 4d
(%)
35 min
30 min
390 min
35 min
363
ETC FX 300 IR
Application
Material
Material no.
With wire
Material no.
X 2 Cr Ni Mo N 22 5
1.4462
ETC AS 22 9 3 L
1.4462
X 2 Cr Ni 18 9
1.4306
ETC AS 308 H
1.4316
X 2 Cr Ni 18 8
1.4300
ETC AS 308 L
1.4302
X 5 Cr Ni 18 8
1.4301
ETC AS 308 L
X S Cr Ni Mo 18 10
1.4401
ETC AS 316
1.4403
X 2 Cr Ni Mo 18 10
1.4404
ETC AS 316, ETC AS 316L
1.4430
X 2 Cr Ni Mo 18 12
1.4435
ETC AS 316, ETC AS 316L
X 10 Cr Ni Mo Ti 18 10
1.4571
ETC AS 318
X 10 Cr Ni Mo Ti 18 12
1.4573
ETC AS 318
X 10 Cr Ni Mo Nb 18 l0
1.4580
ETC AS 318
X 10 Cr Ni Mo Nb 18 12
1.4583
ETC AS 318
X 10 Cr Ni Ti 18 9
1.4541
ETC AS 347
X S Cr Ni Nb 18 9
1.4543
ETC AS 347
X 10 Cr Ni Nb 18 9
1.4550
ETC AS 347, ETC AS 318
X 12 Cr Ni Ti 18 9
1.4870
ETC AS 347, ETC AS 318
Standard Packing
1.4576
1.4551
25 Kg PLASTIC BAGS
FLUXES FOR STAINLESS STEELS
364
ETC FXA 300IR
Classification
Approvals
EN
RINA
ETC AS 22 9 3L
TUV
ETC AS 316L
ETC AS 309LMo
760: S A FB 2 53 AC
XXXXXXXX
Applications and Caratteristics
GB
ETC FXA 300IR is a special agglomerated flux used to weld austenitic stainless steels even when stabilised. ETC FXA
300IR has a chromium compensation. The flux is particularly well-suited to welding with single wire and multiwire.
Suitable to weld thin plate at high travel speed. Excellent slag detachability also on hot plates.
I
I1 flusso ETC FXA 300IR è del tipo agglomerato indicato per la saldatura di acciai inox austenitici anche se stabilizzati. E'
compensante per quanto riguarda il contenuto di Cr. Indicato sia per la saldatura a filo singolo che a più fili. Adatto per la
saldatura di spessori sottili ad alte velocità di lavoro. Ottima rimozione della scoria anche su lamiere calde.
D
ETC FXA 300IR ist ein agglomeriertes Schweisspulver für das Verschweißen von rostfreien, austenitischen, auch
stabilisierten Baustählen. Es verhält sich neutral hinsichtlich des Kohlenstoffgehaltes. Eignet für das Einzeldraht- und
Mehrdrahtverfahren. Es können auch Bauteilen mit kleinerem Durchmesser bei hoher Geschwindigkeit verschweißt
werden. Gute Schlackenentfernbarkeit auch bei warmen Blechen.
E
ETC FXA 300IR es del tipo aglomerado indicado para la soldadura de aceros inoxidables austeníticos incluso
estabilizados. Esta compensado considerando su contenido de Cr. Indicado para la soldadura con un solo hilo o
multihilos. Desarrollado para soldadura de espesores pequeños y con alta velocidad de trabajo. Excelente eliminación de
la escoria incluso con metal base caliente.
Main Constituents
SiO2
7 %
CaO + CaF2 + MgO
54 %
Al2O3
37 %
Basicity to Boniszewski
2,2
Metallurgical Behaviour
The pick-up and burn-out of the alloying elements
Si and Mn in relation to the content of the
respective elements in the wire. DVS-Merkblatt
0907, part 1.
C
Cr
Mn
Si
% Weight
Ni
Mo
Nb
N
Cu
ETC AS 22 9 3L
0.03 max
21.5 min
-
-
8 min
3 min
-
0.12-0.18
-
ETC AS 308H
0.06 max
18 min
-
-
9 min
-
-
-
-
ETC AS 308L
0.03 max
18 min
-
-
9 min
-
-
-
0.35 max
ETC AS 309LMo
0.03 max
21 min
-
-
15 min
3 min
-
-
-
ETC AS 311 CUL
0.025 max
19 min
-
-
24 min
4 min
-
-
1.5
ETC AS 316
0.06 max
18 min
-
-
11 min
2.5 min
-
0.04-0.06
0.35 max
ETC AS 316L
0.03 max
18 min
-
-
10 min
2.5 min
-
-
-
ETC AS 318
0.07 max
18 min
-
-
10 min
2.5 min
-
-
-
ETC AS 347
0.07 max
18 min
-
-
9 min
-
-
0.04-0.06
0.35 max
With wire
FLUXES FOR STAINLESS STEELS
365
FLUXES & WIRES
All Weld Metal Chemical Analysis Values (typical values)
ETC FXA 300IR
Mechanical Properties
Heat Treatment
With Wire
ETC AS 22 9 3L
Tensile Strength
2
N/mm
680 min
Yield Strength
2
N/mm
Elongation 4d
(%)
25 min
ETC AS 308H
550 min
35 min
ETC AS 308L
500 min
35 min
ETC AS 309LMo
600 min
25 min
ETC AS 311 CUL
570 min
30 min
ETC AS 316
550 min
30 min
ETC AS 316L
525 min
30 min
ETC AS 318
600 min
30 min
ETC AS 347
575 min
30 min
Application
Material
Material no.
With wire
Material no.
X 2 Cr Ni Mo N 22 5
1.4462
ETC AS 22 9 3 L
~ 1.4462
X 2 Cr Ni 18 9
1.4306
ETC AS 308H
1.4316
X 5 Cr Ni 18 8
1.4301
ETC AS 308L
X 2 Cr Ni 18 8
1.4300
ETC AS 308L
1.4302
X S Cr Ni Mo 18 10
1.4401
ETC AS 316
1.4403
X 2 Cr Ni Mo 18 10
1.4404
ETC AS 316, ETC AS 316 L
1.4430
X 2 Cr Ni Mo 18 12
1.4435
ETC AS 316, ETC AS 316 L
X 10 Cr Ni Mo Nb 18 l0
1.4580
ETC AS 318
X 10 Cr Ni Mo Ti 18 10
1.4571
ETC AS 318
X 10 Cr Ni Mo Ti 18 12
1.4573
ETC AS 318
X 10 Cr Ni Mo Nb 18 12
1.4583
ETC AS 318
X 10 Cr Ni Ti 18 9
1.4541
ETC AS 347
X S Cr Ni Nb 18 9
1.4543
ETC AS 347
X 12 Cr Ni Ti 18 9
1.4870
ETC AS 347, ETC AS 318
X 10 Cr Ni Nb 18 9
1.4550
ETC AS 347, ETC AS 318
Standard Packing
1.4576
l.4551
25kg PLASTIC BAGS
FLUXES FOR STAINLESS STEELS
366
ETC FX 300B
Classification
AWS
A5.23: F 62PZ EB9-B9
EN
Approvals
ETC AS KV7M
XXXXXXXX
760: SA FB 2 55 AC H5
GB
ETC FX 300 B is a special agglomerated, fluoride-basic type flux welding stainless and heat-resistant steels when used in
conjunction with wire electrodes to DIN 8556. In terms of weld metal C content, the behaviour of ETC FX 300 B can be
described as neutral, thus if suitable wires are used, ELC quality steels may be welded.
In terms of silicon and manganese, the metallurgical behaviour is neutral, i.e. there is neither pick-up nor burn-out.
Manganese burn-out only occurs when wires with a high manganese content are used.
ETC FX 300 B is intended for joint welding large cross-sections. It is one of the range of controlled-hydrogen fluxes,
which deposit a weld metal with a low diffusible hydrogen content.
ETC FX 300 B is particularly suited to tandem and multi-wire welding. Smooth welds with a good finish and free from
notches in the transition zone are a further advantage of this flux.
It is equally suited to welding on DC+ and AC at up to 800A.
Damp flux should be redried at 300-350°C. Grain size in accordance with DIN 32 522: 2-20.
I
ETC FX 300 B è un flusso basico per la saldatura degli acciai inossidabili a struttura austenitica e austeno-ferritica,
nonchè stabilizzati. Da un punto di vista metallurgico ha un comportamento moderatamente compensante per quanto
riguarda il Cromo. E’ indicato per la saldatura di acciai austenitici anche del tipo E.L.C.
In termini di Manganese ha un’azione compensante nel caso di fili con contenuti normali di Manganese e riducente solo
nel caso si utilizzino fili alto legati in Manganese. L’ETC FX 300 B è indicato per la saldatura di grossi spessori anche in
multipass. Il deposito è a bassissimo contenuto di Idrogeno ed ha una grande resistenza alle fessurazioni. Indicato per la
saldatura sia in corrente alternata che in corrente continua. Il flusso può essere ricondizionato a temperature comprese
tra i 300 ed i 350°C. La granulometria è conforme alle DIN 32 522: 2-20.
D
ETC FX 300 B ist ein basisches Schweisspulver für das Verschweißen von rostfreien, austenitischen und
austeno-ferritischen, auch stabilisierten Baustählen. Es hat ein Chromabbrand ausgleichendes Verhalten und ist für das
Verschweißen von austenitischen Baustählen (auch des Typs E.L.C.) geeignet. Beim Einsatz von Drahtelektroden mit
einem normalen Mangangehalt hat es hinsichtlich des Mangans ein ausgleichendes Verhalten. Ein Abbrand erfolgt nur
beim Einsatz von Elektroden mit einem hohen Mangangehalt. ETC FX 300 B ist geeignet für das Verschweißen von dicken
Werkstücken, auch im Multipassverfahren. Der Auftrag hat einen sehr geringen Wasserstoffgehalt und hohe
Rißbeständigkeit. Für das Schweißen in Gleich- oder Wechselstrom geeignet. Das Schweisspulver kann bei 300-350°C
nachgetrocknet werden. Körnung nach DIN 32 522:2-20.
E
ETC FX 300B es un flux básico para la soldadura de aceros inoxidables de estructura austenítica y austenítica-ferrítica no
estabilizadas. Desde un punto de vista metalúrgico tiene un comportamiento moderamente compensatorio por su
relación con el Cr. Está indicado para la soldadura de aceros austeníticos y también del tipo ELC . El Mn tiene una acción
equilibrante en el caso de utilizar hilos con contenidos normales de este elemento y de reducción solo en el caso de
utilizar hilos con alta aleación de Mn. ETC FX 300 B está indicado para soldadura de grandes espesores o multipasada. El
depósito posee un bajísimo contenido de H2 que le confiere una gran resistencia a la fisuración. Indicado para la
soldaura tanto en c.a como en c.c. El flux puede ser reacondicionado a temperaturas comprendidas entre 300 y 350ºC.
Granulometría conforme a DIN 32 522: 2 - 20.
Main Constituents
Basicity to Boniszewski
CaO + MgO
40 %
CaF2
25 %
SiO2 + TiO2
15 %
Al2O3 + MnO
20 %
FLUXES FOR STAINLESS STEELS
~ 2,7
Metallurgical Behaviour
367
FLUXES & WIRES
Applications and Caratteristics
ETC FX 300B
All Weld Metal Chemical Analysis Values (typical values)
C
Cr
Mn
Si
% Weight
Ni
Mo
Nb
N
Cu
ETC AS 22 9 3L
0.03 max
23
-
-
9
3
-
0.1
-
ETC AS 308L
0.03 max
18 min
-
-
9 min
-
-
-
-
0.025 max
20
-
-
25
4.6
-
0.13
1.5
ETC AS 316L
0.03 max
18 min
-
-
10 min
2.5 min
-
-
-
ETC AS 316N
0.03 max
20
-
-
16
3
-
0.15
-
ETC AS 318
0.07 max
18 min
-
-
10 min
2.5 min
-
-
-
ETC AS 347
0.07 max
18 min
-
-
9 min
-
-
-
-
ETC AS 625
0.03 max
20-23
-
-
60 min
8-10
3.5
-
-
ETC AS 82
0.03 max
19-22
-
-
74 min
-
2.5
-
-
ETC AS KV7M
0.07 max
8.1
0.65
0.38
0.38-0.39
0.93
0.09
335 max
0.35
With wire
ETC AS 311 CuL
Mechanical Properties
Heat Treatment
With Wire
ETC AS 22 9 3 L
Tensile Strength
2
N/mm
650 min
Yield Strength
2
N/mm
Elongation 4d
(%)
25 min
ETC AS 308 L
550 min
35 min
ETC AS 311 Cu L
560 min
35 min
ETC AS 316 L
550 min
30 min
ETC AS 316 N
600 min
30 min
ETC AS 318
600 min
30 min
ETC AS 347
575 min
30 min
ETC AS 625
760 min
ETC AS KV7M
PWHT
680 min
23 min
550 min
22 min
Charpy Notch
With Wire
+ 20
ETC AS 22 9 3 L
100 min
ETC AS 308 L
75 min
ETC AS 311 Cu L
60 min
ETC AS 316 L
75 min
ETC AS 316 N
120 min
ETC AS 318
65 min
ETC AS 347
65 min
ETC AS 625
60 min
FLUXES FOR STAINLESS STEELS
0
Charpy V Notch Impact Strength (J)
- 18
- 20
- 40
- 60
- 80
- 101
70 min
368
ETC FX 300B
Application
Material
Material no.
With wire
Material no.
X 2 Cr Ni Mo N 22 5
1.4462
ETC AS 22 9 3 L
~ 1.4462
X 5 Cr Ni 18 8
1.4301
ETC AS 308
X 5 Cr Ni 18 8
1.4301
ETC AS 308
X 2 Cr Ni 18 9
1.4306
ETC AS 308
X 2 Cr Ni 19 11
1.4306
ETC AS 308 L
X 5 Cr Ni Mo 18 10
1.4401
ETC AS 316
X 2 Cr Ni Mo 18 12
1.4435
ETC AS 316 L
X 2 Cr Ni Mo 18 10
1.4404
ETC AS 316 L
1.4455
X 2 Cr Ni Mo 18 10
1.4404
ETC AS 316 L
1.4430
X 2 Cr Ni Mo 18 12
1.4435
ETC AS 316 L
12 Ni 19
1.5680
ETC AS 316 N
X 8 Ni 9
1.5662
ETC AS 316 N
10 Ni 14
1.5637
ETC AS 316 N
X 10 Cr Ni Mo Nb 18 12
1.4583
ETC AS 318
X 10 Cr Ni Mo Nb 18 12
1.4583
ETC AS 318
X 10 Cr Ni Mo Ti 18 10
1.4571
ETC AS 318
X 10 Cr Ni Mo Ti 18 12
1.4573
ETC AS 318
X 10 Cr Ni Mo Nb 18 10
1.4580
ETC AS 318
X 10 Cr Ni Mo Ti 18 10
1.4571
ETC AS 318
X 10 Cr Ni Mo Nb 18 l0
1.4580
ETC AS 318
X 10 Cr Ni Mo Ti 18 12
1.4573
ETC AS 318
X 10 Cr Ni Ti 18 9
1.4541
ETC AS 347
X 10 Cr Ni Nb 18 9
1.4550
ETC AS 347
X 12 Cr Ni Ti 18 9
1.4878
ETC AS 347
X 12 Cr Ni Ti 18 9
1.4878
ETC AS 347
X 5 Cr Ni Nb 18 9
1.4543
ETC AS 347
Standard Packing
1.4302
1.4316
1.4455
1.4576
25 kg PLASTIC BAGS
FLUXES FOR STAINLESS STEELS
369
ETC FX IRC
Classification
EN
760: SA CS 2 99 Cr AC
Approvals
XXXXXXXX
Applications and Caratteristics
GB
ETC FX IRC is an agglomerated flux for joint welding and strip cladding with chrome, chrome nickel, and chrome nickel
molybdenum consumables. It is also suitable when cladding with nickel-based alloys. The flux has a bulk density of
approx. 1 kg/dm3. Flux consumption is aproximately 650g per kg weld metal. ETC FX IRC has chrome compensation. This
flux may be welded on either AC or DC. When used for cladding, however, the best results are abtained on DC (+pole).
The flux can be supplied in metal drums to prevent moisture pick-up.
Damp flux should be redried at 300-350°C. Grain size in accordance with DIN 32 522: 2-20.
I
ETC FX IRC è un flusso agglomerato specifico per la placcatura a nastro. Indicato per essere utilizzato con nastri
austenitici Cr Ni, Cr Ni Mo. Può essere impiegato anche per leghe alto legate in Nichel. Il flusso è caratterizzato da una
bassa densità e ne consegue un limitato consumo per kg di materiale depositato. Si può saldare sia in corrente continua
che in corrente alternata. Il flusso può essere ricondizionato a 300-350°C. La granulometria è conforme alle normative
DIN 32 522: 2-20.
D
ETC FX IRC ist ein agglomeriertes Spezialschweißpulver für das Bandplattieren. Geeignet für das Schweißen mit
austenitischen Cr-Ni-, Cr-Ni-Mo-Zusätzen. Es kann auch für Legierungen mit einem hohen Nickelgehalt eingesetzt
werden. Das Schweisspulver hat ein geringes Schüttgewicht mit entsprechend niedrigem Verbrauch. Für das
Schweißen an Gleich- oder Wechselstrom geeignet. Das Schweisspulver kann bei 300-350°C nachgetrocknet werden.
Die Körnung entspricht DIN 32 522:2-20.
E
ETC FX IRC es un flux aglomerado específico para el plaqueado mediante banda. Indicado para ser utilizado con fleje
austenítico Cr Ni, Cr Ni Mo. Puede ser empleado también para aleaciones de alto contenido en Ni. El flux está
caracterizado por tener una baja densidad y conseguir una limitación de consumo por kg de material depósitado. Se
puede soldar tanto en c.c como en c.a. El flux puede ser reacondicionado a 300 - 350ºC. Granulometría acorde con DIN 32
522: 2 - 20.
With wire
C
Cr
Mn
Si
% Weight
Ni
Mo
Nb
N
Cu
-
-
-
-
ETC AS 308L
0.03 max 18 min
-
-
9 min
ETC AS 316L
0.03 max 18 min
-
-
10 min 2.5 min
-
-
-
ETC AS 318
0.07 max 18 min
-
-
10 min 2.5 min
-
-
-
ETC AS 347
0.07 max 18 min
-
-
9 min
-
-
-
-
FLUXES & WIRES
All Weld Metal Chemical Analysis Values (typical values)
Mechanical Properties
With Wire
Flux
Hardness * HB 30
ETC AS 308L
ETC AS 316L
ETC AS 318
ETC AS 347
Applications
For alloy welding of coupling parts, piston rods ends and excavator parts.
Adatto per accompagnamenti scorrevoli, pistoni e parti di escavatori.
Für Auftragschweißungen an Kupplungsteilen, Kolbenstangenenden und Baggerteilen.
Adapté pour pièces coulissantes, pistons et parties d’excavateurs.
RUTILE FLUXES FOR STAINLESS STEEL CLADDING
370
ETC FX IRC
Classification
EN
760: SA CS 2 99 Cr AC
Approvals
XXXXXXXX
Applications and Caratteristics
GB
ETC FX IRC is an agglomerated flux for joint welding and strip cladding with chrome, chrome nickel, and chrome nickel
molybdenum consumables. It is also suitable when cladding with nickel-based alloys. The flux has a bulk density of
approx. 1 kg/dm3. Flux consumption is aproximately 650g per kg weld metal. ETC FX IRC has chrome compensation. This
flux may be welded on either AC or DC. When used for cladding, however, the best results are abtained on DC (+pole).
The flux can be supplied in metal drums to prevent moisture pick-up.
Damp flux should be redried at 300-350°C. Grain size in accordance with DIN 32 522: 2-20.
I
ETC FX IRC è un flusso agglomerato specifico per la placcatura a nastro. Indicato per essere utilizzato con nastri
austenitici Cr Ni, Cr Ni Mo. Può essere impiegato anche per leghe alto legate in Nichel. Il flusso è caratterizzato da una
bassa densità e ne consegue un limitato consumo per kg di materiale depositato. Si può saldare sia in corrente continua
che in corrente alternata. Il flusso può essere ricondizionato a 300-350°C. La granulometria è conforme alle normative
DIN 32 522: 2-20.
D
ETC FX IRC ist ein agglomeriertes Spezialschweißpulver für das Bandplattieren. Geeignet für das Schweißen mit
austenitischen Cr-Ni-, Cr-Ni-Mo-Zusätzen. Es kann auch für Legierungen mit einem hohen Nickelgehalt eingesetzt
werden. Das Schweisspulver hat ein geringes Schüttgewicht mit entsprechend niedrigem Verbrauch. Für das
Schweißen an Gleich- oder Wechselstrom geeignet. Das Schweisspulver kann bei 300-350°C nachgetrocknet werden.
Die Körnung entspricht DIN 32 522:2-20.
E
ETC FX IRC es un flux aglomerado específico para el plaqueado mediante banda. Indicado para ser utilizado con fleje
austenítico Cr Ni, Cr Ni Mo. Puede ser empleado también para aleaciones de alto contenido en Ni. El flux está
caracterizado por tener una baja densidad y conseguir una limitación de consumo por kg de material depósitado. Se
puede soldar tanto en c.c como en c.a. El flux puede ser reacondicionado a 300 - 350ºC. Granulometría acorde con DIN 32
522: 2 - 20.
Main Constituents
Basicity to Boniszewski
CaO + MgO
20 %
CaF2
10 %
Al2O3 + MnO
25 %
SiO2 + TiO2
35 %
1,0
C
Cr
Mn
Si
% Weight
Ni
Mo
Nb
N
Cu
ETC AS 308L
0.03 max
18 min
-
-
9 min
-
-
-
-
ETC AS 316L
0.03 max
18 min
-
-
10 min
2.5 min
-
-
-
ETC AS 318
0.07 max
18 min
-
-
10 min
2.5 min
-
-
-
ETC AS 347
0.07 max
18 min
-
-
9 min
-
-
-
-
With wire
FLUXES & WIRES
All Weld Metal Chemical Analysis Values (typical values)
Mechanical Properties
ETC AS 308L
Tensile Strength
2
N/mm
550 min
ETC AS 316L
550 min
30 min
ETC AS 318
600 min
30 min
ETC AS 347
575 min
30 min
With Wire
Heat Treatment
RUTILE FLUXES FOR STAINLESS STEEL CLADDING
Yield Strength
2
N/mm
Elongation 4d
(%)
35 min
371
ETC FX IRC
Charpy Notch
With Wire
+ 20
ETC AS 308L
55 min
ETC AS 316L
55 min
ETC AS 318
45 min
ETC AS 347
45 min
Charpy V Notch Impact Strength (J)
- 18
- 20
- 40
- 60
0
- 80
- 101
Application
Material
Material no.
With wire
Material no.
X 2 Cr Ni 19 11
1.4306
ETC AS 308L
1.4316
X 2 Cr Ni Mo 18 12
1.4435
ETC AS 316 L
X 2 Cr Ni Mo 18 10
1.4404
ETC AS 316L
X 10 Cr Ni Mo Ti 18 10
1.4571
ETC AS 318
X 10 Cr Ni Mo Ti 18 12
1.4573
ETC AS 318
X 10 Cr Ni Mo Nb 18 l0
1.4580
ETC AS 318
X 10 Cr Ni Mo Nb 18 12
1.4583
ETC AS 318
X 10 Cr Ni Ti 18 9
1.4541
ETC AS 347
X 12 Cr Ni Ti 18 9
1.4878
ETC AS 347
X 10 Cr Ni Nb 18 9
1.4550
ETC AS 347
X 5 Cr Ni Nb 18 9
1.4543
ETC AS 347
Standard Packing
1.4430
1.4576
l.4551
25kg PLASTIC BAGS
RUTILE FLUXES FOR STAINLESS STEEL CLADDING
372
ETC FX 300P
Classification
Approvals
XXXXXXXX
Applications and Caratteristics
GB
Agglomerated flux for submerged arc cladding of inox materials AISI 300 Cr-Ni stabilizing and not.
I
Flusso agglomerato per placcatura in arco sommerso di materiali serie inox AISI 300 Cr – Ni stabilizzati e non.
D
Agglomeriertes Schweißpulver für Plattierung im UP-Verfahren bei rostfreien Baustählen des Typs AISI 300 Cr-Ni,
stabilisiert und nicht stabilisiert.
E
Flux aglomerado para plaqueado mediante arco sumergido de materiales serie inoxidables AISI 300 Cr - Ni
estabilizados o no.
Basicity to Boniszewski
~ 1,0
Current Condition
DC +
Grain Size
Redrying
DRUM 30kG
FLUXES & WIRES
Standard Packing
RUTILE FLUXES FOR STAINLESS STEEL CLADDING
373
ETC FX 400P
Classification
Approvals
XXXXXXXX
Applications and Caratteristics
GB
Agglomerated flux for submerged arc cladding of inox materials AISI 400 Cr
I
Flusso agglomerato per placcatura in arco sommerso di materiali serie inox AISI 400 Cr.
D
Agglomeriertes Schweißpulver für Plattierungen im UP-Verfahren bei rostfreien Baustählen des Typs AISI 400 Cr.
E
Flux aglomerado para plaqueado mediante arco sumergido de materiales serie inox AISI 400 Cr.
Basicity to Boniszewski
~ 1,0
Current Condition
DC +
Grain Size
Redrying
DRUM 30kG
FLUXES & WIRES
Standard Packing
RUTILE FLUXES FOR STAINLESS STEEL CLADDING
374
ETC Submerged Arc Wires
ETC AL CROMO S 225
Wire Chemical % Analysis
C
Si
Mn
Mo
Cr
Ni
Cu
N
P
S
V
Nb
0.1
0.1
0.5
1
2.5
0.15
0.032
-
0.004
0.001
-
-
Standard Packaging
Spool
Weight
Kg
1.60
2.00
2.40
K415
27
-
-
-
Diameter (mm)
2.50
3.20
-
37018214
4.00
4.75
5.00
37018216
-
37018218
ETC AL CROMO S 225 V
Wire Chemical % Analysis
C
Si
Mn
Mo
Cr
Ni
Cu
N
P
S
V
Nb
0.1
-
0.7
1
2.5
-
-
-
-
-
0.25
-
Standard Packaging
Spool
Weight
Kg
1.60
2.00
2.40
K415
27
-
-
-
Diameter (mm)
2.50
3.20
-
37018414
4.00
4.75
5.00
37018416
-
37018418
ETC AL CROMO S 300 V
Wire Chemical % Analysis
C
Si
Mn
Mo
Cr
Ni
Cu
N
P
S
V
Nb
0.1
-
0.7
1
3
-
-
-
-
-
0.25
-
Standard Packaging
Spool
Weight
Kg
1.60
2.00
2.40
K415
27
-
-
-
Diameter (mm)
2.50
3.20
-
37018514
4.00
4.75
5.00
37018516
-
37018518
ETC AS 22 9 3L
Wire Chemical % Analysis
C
Si
Mn
Mo
Cr
Ni
Cu
N
P
S
V
Nb
0.025
0.2
2
-
23
9
-
0.1
-
-
-
-
Standard Packaging
Spool
Weight
Kg
1.60
2.00
2.40
K415
25
-
37515009
-
Diameter (mm)
2.50
3.20
37515012
37515015
4.00
4.75
5.00
37515016
-
-
ETC AS 308H
Wire Chemical % Analysis
C
Si
Mn
Mo
Cr
Ni
Cu
N
P
S
V
Nb
0.05
0.4
1.8
0.2
20
9.5
-
-
-
-
-
-
Standard Packaging
Spool
Weight
Kg
1.60
2.00
2.40
K415
25
-
-
-
Diameter (mm)
2.50
3.20
37510212
SUBMERGED ARC WIRES FOR WELDING STAINLESS STEELS
37510215
4.00
4.75
5.00
-
-
-
375
ETC Submerged Arc Wires
ETC AS 308L
Wire Chemical % Analysis
C
Si
Mn
Mo
Cr
Ni
Cu
N
P
S
V
Nb
0.02
0.2
1.8
0.1
20
10.2
-
-
-
-
-
-
Standard Packaging
Spool
Weight
Kg
1.60
2.00
2.40
K415
25
-
37510009
-
Diameter (mm)
2.50
3.20
37510012
37510015
4.00
4.75
5.00
37510016
-
-
ETC AS 309L
Wire Chemical % Analysis
C
Si
Mn
Mo
Cr
Ni
Cu
N
P
S
V
Nb
0.02
0.45
1.8
0.2
24
13.5
-
-
-
-
-
-
Standard Packaging
Spool
Weight
Kg
1.60
2.00
2.40
K415
25
-
37510509
-
Diameter (mm)
2.50
3.20
37510512
37510515
4.00
4.75
5.00
37510516
-
-
ETC AS 309LMo
Wire Chemical % Analysis
C
Si
Mn
Mo
Cr
Ni
Cu
N
P
S
V
Nb
0.02
0.4
1.5
2.7
21.5
12.5
-
-
-
-
-
-
Standard Packaging
Spool
Weight
Kg
1.60
2.00
2.40
K415
25
-
37510709
-
Diameter (mm)
2.50
3.20
37510712
37510715
4.00
4.75
5.00
37510716
-
-
ETC AS 310
Wire Chemical % Analysis
C
Si
Mn
Mo
Cr
Ni
Cu
N
P
S
V
Nb
0.12
0.45
1.8
0.3
26
20.8
-
-
-
-
-
-
Standard Packaging
Spool
Weight
Kg
1.60
2.00
2.40
K415
25
-
37511009
-
Diameter (mm)
2.50
3.20
37511012
37511015
4.00
4.75
5.00
37511016
-
-
ETC AS 311 CuL
Wire Chemical % Analysis
C
Si
Mn
Mo
Cr
Ni
Cu
N
-0.025
0.4
1.9
4.6
20
25
-
0.1-0.15
P
S
0.02 max 0.02 max
V
Nb
-
-
Standard Packaging
Spool
Weight
Kg
1.60
2.00
2.40
K415
25
-
-
-
Diameter (mm)
2.50
3.20
37511212
SUBMERGED ARC WIRES FOR WELDING STAINLESS STEELS
37511215
4.00
4.75
5.00
-
-
-
376
ETC Submerged Arc Wires
ETC AS 312
Wire Chemical % Analysis
C
Si
Mn
Mo
Cr
Ni
Cu
N
P
S
V
Nb
0.1
0.4
1.8
0.2
30
9.2
-
-
-
-
-
-
Standard Packaging
Spool
Weight
Kg
1.60
2.00
2.40
K415
25
-
37511309
-
Diameter (mm)
2.50
3.20
37511312
37511315
4.00
4.75
5.00
37511316
-
-
ETC AS 316H
Wire Chemical % Analysis
C
Si
Mn
Mo
Cr
Ni
Cu
N
P
S
V
Nb
0.05
0.4
1.8
2.2
19.5
11.5
-
-
-
-
-
-
Standard Packaging
Spool
Weight
Kg
1.60
2.00
2.40
K415
25
-
-
-
Diameter (mm)
2.50
3.20
37511412
4.00
4.75
5.00
-
-
-
37511415
ETC AS 316L
Wire Chemical % Analysis
C
Si
Mn
Mo
Cr
Ni
Cu
N
P
S
V
Nb
0.01
0.4
1.6
2.6
18.2
12.2
0.1
-
0.015
0.01
-
-
Standard Packaging
Spool
Weight
Kg
1.60
2.00
2.40
K415
25
-
37511509
-
Diameter (mm)
2.50
3.20
37511512
37511515
4.00
4.75
5.00
37511516
-
-
ETC AS 318
Wire Chemical % Analysis
C
Si
Mn
Mo
Cr
Ni
Cu
N
P
S
V
Nb
0.04
0.85
1.4
2.6
19
11.5
-
-
-
-
-
-
Standard Packaging
Spool
Weight
Kg
1.60
2.00
2.40
K415
25
-
37511909
-
Diameter (mm)
2.50
3.20
37511912
37511915
4.00
4.75
5.00
37511916
-
-
ETC AS 347
Wire Chemical % Analysis
C
Si
Mn
Mo
Cr
Ni
Cu
N
P
S
V
Nb
0.05
0.45
1.6
-
19.5
9.8
-
-
-
-
-
-
Standard Packaging
Spool
Weight
Kg
1.60
2.00
2.40
K415
25
-
37512009
-
Diameter (mm)
2.50
3.20
37512012
SUBMERGED ARC WIRES FOR WELDING STAINLESS STEELS
37512015
4.00
4.75
5.00
37512016
-
-
377
ETC Submerged Arc Wires
ETC AS 410
Wire Chemical % Analysis
C
Si
Mn
Mo
Cr
Ni
Cu
N
P
S
V
Nb
0.12 max
0.5 max
0.4 max
0.75 max
13
0.6 max
0.75 max
-
-
-
-
-
Standard Packaging
Spool
Weight
Kg
1.60
2.00
2.40
K415
25
-
37512308
-
Diameter (mm)
2.50
3.20
37512312
37512315
4.00
4.75
5.00
37512316
-
-
ETC AS 410L
Wire Chemical % Analysis
C
Si
Mn
Mo
Cr
Ni
Cu
N
P
S
V
Nb
0.03
0.3
0.4
0.2
12.5
0.3
-
-
-
-
-
-
Standard Packaging
Spool
Weight
Kg
1.60
2.00
2.40
K415
25
-
37512509
-
Diameter (mm)
2.50
3.20
37512512
37512515
4.00
4.75
5.00
37512516
-
-
ETC AS 420
Wire Chemical % Analysis
C
Si
Mn
Mo
Cr
Ni
Cu
N
P
S
V
Nb
0.3 max
0.5 max
0.1 max
0.75 max
13
0.6 max
0.75 max
-
-
-
-
-
Standard Packaging
Spool
Weight
Kg
1.60
2.00
2.40
K415
25
-
37512708
-
Diameter (mm)
2.50
3.20
37512712
37512715
4.00
4.75
5.00
-
-
-
ETC AS 430
Wire Chemical % Analysis
C
Si
Mn
Mo
Cr
Ni
Cu
N
P
S
V
Nb
0.1 max
0.5 max
0.6 max
0.75 max
16
0.6 max
0.75 max
-
-
-
-
-
Standard Packaging
Spool
Weight
Kg
1.60
2.00
2.40
K415
25
-
37512809
-
Diameter (mm)
2.50
3.20
37512812
37512815
4.00
4.75
5.00
37512816
-
-
ETC AS 625
Wire Chemical % Analysis
C
Si
Mn
Mo
Cr
Ni
Cu
N
P
S
V
Nb
0.05 max
0.5 max
0.05 max
8-10
20-23
60 min
-
-
-
-
-
-
Standard Packaging
Spool
Weight
Kg
1.60
2.00
2.40
K 415
25
-
-
-
SUBMERGED ARC WIRES FOR WELDING NI-CR
Diameter (mm)
2.50
3.20
37514012
37514015
4.00
4.75
5.00
37514016
-
-
378
ETC Submerged Arc Wires
ETC AS 82
Wire Chemical % Analysis
C
Si
Mn
Mo
Cr
Ni
Cu
N
P
S
V
Nb
0.02
0.1
3
-
20
74
-
-
-
-
-
-
Standard Packaging
Spool
Weight
Kg
1.60
2.00
2.40
K 415
25
-
37513009
-
Diameter (mm)
2.50
3.20
37513012
37513015
4.00
4.75
5.00
37513016
-
-
ETC AS KV7M
Wire Chemical % Analysis
C
Si
Mn
Mo
Cr
Ni
Cu
0.07-0.13
-
1.1 max
0.8-1.2
8-9.5
0.4-1
0.1 max
N
P
S
V
0.03-0.07 0.01 max 0.01 max 0.15-0.25
Nb
0.03-0.1
Standard Packaging
Spool
Weight
Kg
1.60
2.00
2.40
K415
25
-
37017809
-
Diameter (mm)
2.50
3.20
37017812
-
4.00
4.75
5.00
-
-
-
ETC AS1
Wire Chemical % Analysis
C
Si
Mn
Mo
Cr
Ni
Cu
N
P
S
V
Nb
0.1
0.1
0.5
-
-
-
-
-
0.02
0.02
-
-
Standard Packaging
Diameter (mm)
2.50
3.20
Spool
Weight
Kg
1.60
2.00
2.40
K 415
27
36505506
36505509
36505511
-
36505514
4.00
4.75
5.00
36505516
36505543
-
ETC AS1 Cr Mo 2
Wire Chemical % Analysis
C
Si
Mn
Mo
Cr
Ni
Cu
N
P
S
V
Nb
0.12
0.2
0.5
1
2.5
-
-
-
-
-
-
-
Standard Packaging
Spool
Weight
Kg
1.60
2.00
2.40
K415
25
-
-
-
Diameter (mm)
2.50
3.20
37017012
37017013
4.00
4.75
5.00
37017016
-
-
ETC AS1 Cr Mo 5
Wire Chemical % Analysis
C
Si
Mn
Mo
Cr
Ni
Cu
N
P
S
V
Nb
0.1 max
0.3
0.5
0.6
5.5
-
-
-
-
-
-
-
Standard Packaging
Spool
Weight
Kg
1.60
2.00
2.40
K415
25
-
-
-
SUBMERGED ARC WIRES FOR LOW-ALLOY STEELS
Diameter (mm)
2.50
3.20
37017512
37017513
4.00
4.75
5.00
37017516
-
-
379
ETC Submerged Arc Wires
ETC AS2
Wire Chemical % Analysis
C
Si
Mn
Mo
Cr
Ni
Cu
N
P
S
V
Nb
0.1
0.1
1
-
-
-
0.07
-
0.01
0.01
-
-
Standard Packaging
Diameter (mm)
2.50
3.20
Spool
Weight
Kg
1.60
2.00
2.40
K 415
27
36506006
36506009
36506011
-
36506014
4.00
4.75
5.00
36506016
36506043
-
ETC AS2 Cr Mo 1
Wire Chemical % Analysis
C
Si
Mn
Mo
Cr
Ni
Cu
N
P
S
V
Nb
0.12
0.2
1
0.5
1.2
-
-
-
-
-
-
-
Standard Packaging
Diameter (mm)
2.50
3.20
Spool
Weight
Kg
1.60
2.00
2.40
K415
27
-
-
37016811
-
37016814
4.00
4.75
5.00
37016816
-
-
ETC AS2 Mo
Wire Chemical % Analysis
C
Si
Mn
Mo
Cr
Ni
Cu
N
P
S
V
Nb
0.1
0.2
1
0.5
-
-
-
-
-
-
-
-
Standard Packaging
Spool
Weight
Kg
1.60
2.00
2.40
K415
27
-
37012009
37012012
Diameter (mm)
2.50
3.20
-
37012014
4.00
4.75
5.00
37012016
-
-
ETC AS2 Ni 1
Wire Chemical % Analysis
C
Si
Mn
Mo
Cr
Ni
Cu
N
P
S
V
Nb
0.1
0.15
1
-
-
1.1
-
-
-
-
-
-
Standard Packaging
Spool
Weight
Kg
1.60
2.00
2.40
K 415
25
-
-
-
Diameter (mm)
2.50
3.20
37014012
37014013
4.00
4.75
5.00
37014016
-
-
ETC AS2 Ni 3
Wire Chemical % Analysis
C
Si
Mn
Mo
Cr
Ni
Cu
N
P
S
V
Nb
0.1
0.1
1
-
0.1
3.5
0.35
-
-
-
-
-
Standard Packaging
Spool
Weight
Kg
1.60
2.00
2.40
K 415
25
-
-
-
SUBMERGED ARC WIRES FOR WELDING NI STEELS
Diameter (mm)
2.50
3.20
37014811
37014814
4.00
4.75
5.00
37014816
-
-
380
ETC Submerged Arc Wires
ETC AS3 Ni Mo 1
Wire Chemical % Analysis
C
Si
Mn
Mo
Cr
Ni
Cu
N
P
S
V
Nb
0.045
0.3
1.4
0.3
0.1
1.5
0.06
-
0.007
0.006
-
-
Standard Packaging
Diameter (mm)
2.50
3.20
Spool
Weight
Kg
1.60
2.00
2.40
K415
25
-
-
37015511
-
37015514
4.00
4.75
5.00
37015516
-
-
ETC AS48
Wire Chemical % Analysis
C
Si
Mn
Mo
Cr
Ni
Cu
N
P
S
V
Nb
0.1
0.25
1
-
-
-
0.4
-
0.02
0.02
-
-
Standard Packaging
Diameter (mm)
2.50
3.20
Spool
Weight
Kg
1.60
2.00
2.40
K 415
27
36508006
36508009
36508011
-
36508014
4.00
4.75
5.00
36508016
36508043
-
ETC ASH3
Wire Chemical % Analysis
C
Si
Mn
Mo
Cr
Ni
Cu
N
P
S
V
Nb
0.1
0.3
1.7
-
-
-
0.04
-
0.01
0.006
-
-
Standard Packaging
Spool
Weight
Kg
1.60
2.00
2.40
K 415
27
-
36507509
36507511
Diameter (mm)
2.50
3.20
-
36507514
4.00
4.75
5.00
36507516
36507543
-
ETC ASH3 1 Ni 0,25 Mo
Wire Chemical % Analysis
C
Si
Mn
Mo
Cr
Ni
Cu
N
P
S
V
Nb
0.12
0.15
1.7
0.25
-
1
-
-
-
-
-
-
Standard Packaging
Spool
Weight
Kg
1.60
2.00
2.40
K 415
27
-
-
37016211
SUBMERGED ARC WIRES FOR WELDING NI STEELS
Diameter (mm)
2.50
3.20
-
37016214
4.00
4.75
5.00
37016216
-
-
381
Backing Strips
Supporti Ceramici
Keramikvorrichtung
Respaldos Ceramicos
GB
ETC KERAWELD
The ETC KERAWELD welding backup systems are based on a very high fusion point ceramic material.It is totally passive against
the fused metal and provides high quality weld joints, while making the procedure easier.
Using this backup will guarantee consistent high quality backside welds with any commonly used arc welding processes applied
in the most unusual positions. Costs saving
· semplification in joint preparation
· one side welding avoids parts turn over
· allows high deposition welding processes to perform the first layer
· eliminates backgouging and root pass weld repairs.
Principle
The ETC KERAWELD welding backup system is designed to fit on the back side of any assembly weld joint of steel plates, to
maintain and protect the backbead during a one-side arc welding process operation.
Construction
The backups are made of a high refractary ceramic material, designed to match with all fit-up types.
ETC Elettrotermochimica through its Marketing Dept. can project different ceramic backup types following specific requests from
the customers.
The backups are assembled through concave/convex knukle joint, and stuck on an adhesive foil made of aluminium for flexible
strips, or on an iron streep.
Phisical and chemical properties
The ceramic material used can withstand high energies.
It has no chemical reaction with the welding characteristics of the weld joint.
The backup has no humidity absorption due to the use of watertight ceramic material.
Applications
The set-up of the ETC KERAWELD backup doesn't require any special preparation. The mounting surfaces receiving the adhesive
aluminium foil have only to be well cleaned.
The backups are convenient for the in-line or circular welds, performed in any position. lt is advisable to prepare the joint with a
distance between the borders from 4mm to 8mm.
Method of use
The ETC KERAWELD welding backup system is designed for the one-side welding of metals through high energy processes such
as GMAW - FCAW - SAW in semi or fully automatic mode.
CERAMIC BACKING
385
I
ETC KERAWELD
L'utilizzo dei supporti ceramici ETC KERAWELD ad alto punto di fusione e neutri nei confronti del metallo fuso, permette di ottenere
ottimi risultati per quanto riguarda la saldabilità e la qualità del giunto saldato. Le forme particolari dei supporti ceramici a contatto
con il bagno di fusione, permettono di realizzare dei cordoni di saldatura in tutte le posizioni.
Risparmio economico
· semplificazione della preparazione dei cianfrini;
· saldatura da un solo lato evitando la ripresa al rovescio;
· processi ad alto amperaggio, in modo da garantire un alto tasso di deposito in prima passata;
· eliminazione delle operazioni di molatura e ripresa;
Principio
Il sistema di sostegno è progettato per essere collocato sul lato sottostante di ogni giunto da assemblare per mantenere e
proteggere il bagno di fusione durante tutto il processo di saldatura.
Costituzione
I supporti sono fatti con un materiale ceramico altamente refrattario, il profilo si può adattare a seconda dei giunti da saldare.
Si ricorda inoltre che su richieste specifiche da parte della clientela, ETC Elettrotermochimica tramite il Servizio Marketing, può
studiare e progettare diverse tipologie di supporto ceramico.
I supporti ceramici ETC KERAWELD sono dotati di pellicola adesiva in alluminio, oppure montati su canalina in ferro.
Proprietà fisiche e chimiche
La composizione chimico fisica del materiale ceramico permette la tenuta di forti energie, non ha reazioni chimiche con il
materiale depositato.
Il sostegno non assorbe umidità grazie all'uso di materiale ceramico impermeabile.
E' un composto idrofugo.
Applicazioni
L'applicazione di questi sistemi, non esige delle preparazioni particolari, è richiesta una buona pulizia lungo tutto il giunto dove si
applica il supporto adesivo. I sistemi di sostegno sono indicati per saldature lineari o circolari, in tutte le posizioni.
E' consigliabile una preparazione dei giunti con distacco tra i lembi da 4mm a 8mm.
Utilizzo
Il sistema di sostegno ETC KERAWELD è applicabile in tutti quei procedimenti, che utilizzano forti apporti termici tipo: GMAW FCAW - SAW in modo semi o totalmente automatico.
CERAMIC BACKING
386
D
ETC KERAWELD
Durch den Einsatz der Keramikvorrichtung ETC KERAWELD, mit hohem Schmelzpunkt und neutralem Verhalten gegenüber dem
geschmolzenen Metall, können Schweißqualität und Schweißnahtergebnis erheblich verbessert werden. Durch ihre besondere
Form kann sie für alle Schweißlagen eingesetzt werden.
Wirtschaftlichkeit
- Vereinfachte Vorbereitung der Wurzelnaht;
- Das Schweißen in Gegenlage entfällt; es wird nur noch eine Seite geschweißt;
- Schweißen bei hoher Voltzahl möglich, um eine große Auftragsmenge schon beim ersten Durchgang zu garantieren;
- Das Brennputzen und Nachschweißen entfällt;
Zweck
Die Vorrichtung wird an der unteren Seite der auszuführenden Schweißnaht angebracht, um das Schmelzbad während des
gesamten Schweißvorganges warm zu halten und zu schützen.
Zusammensetzung
Diese Vorrichtung besteht aus einer extrem hitzebeständigen Keramikzusammensetzung und kann der jeweiligen Nahtform
angepaßt werden.
Auf Anfrage werden vom Marketing Service der ETC Elettrotermochimica Sonderausführungen, je nach Kundenwunsch
angefertigt. Die Vorrichtung ETC KERAWELD ist mit einer Klebefolie versehen oder auf einer Führungsschiene aus Eisen
montiert.
Besonderheiten und chemische Eigenschaften
Die physisch chemische Eigenschaft des Materials erlaubt die Speicherung großer Energien, ohne eine chemische Reaktion mit
dem Schweißauftrag zu bewirken. Das Material dieser Vorrichtung ist wasserundurchlässig und nimmt daher keine
Feuchtigkeit auf. Das Material ist absolut wasserabweisend.
Anwendung
Der Einsatz dieser Vorrichtung bedarf keiner besonderen Vorbereitungen. Die Oberfläche für die Anbringung der Vorrichtung
sollte aber sauber und trocken sein. Sie ist für gerade Schweißverläufe und für Rundstrecken in allen Schweißpositionen
geeignet. Der Abstand zwischen den zu verschweißenden Teile sollte 4 mm bis 8 mm betragen.
Einsatz
Die Vorrichtung ETC KERAWELD ist für alle Schweißvorgänge mit hoher Wärmezufuhr geeignet, z.B. GMAW - FCAW und SAW,
im teil- oder vollautomatischen Verfahren.
CERAMIC BACKING
387
E
ETC KERAWELD (RESPALDOS CERAMICOS)
ETC KERALWELD es un sistema de respaldo para la soldadura, basado en el alto punto de fusión del material cerámico. Su
comportamiento inalterable ante el metal fundido, permite obtener óptimos resultados desde el punto de vista de la soldabilidad
y de calidad de las juntas soldadas. La forma particular de los soportes cerámicos en contacto con el baño de fusión, permite
realizar los cordones de soldadura en todas las posiciones.
Reducción de costes
- simplificación de la preparación de chaflanes.
- soldadura por un solo lado, evitando voltear la pieza a soldar.
- soldadura con elevadas intensidades, que ofrecen altas tasas de depósito en primera pasada.
- eliminación de operaciones de amolado y manipulación.
Principio
El sistema está desarrollado para ser colocado bajo la junta a soldar para mantener y proteger el baño de fusión durante todo el
proceso de soldadura.
Características
Los respaldos son fabricados con materiales cerámicos altamente refractarios, su perfil se adapta al de las juntas a soldar.
Se recuerda que bajo pedido específico, ETC Elettrotermochimica puede tramitar a su departamento de marketing, el desarrollo
de distintas tipologías según la necesidad del cliente.
Propiedades físicas y químicas
La composición químico física del material cerámico le permite soportar fuertes energías sin sufrir reacciones químicas con el
material depositado.
Gracias a su impermeabilidad, no se producen absorciones de humedad.
Aplicaciones
Las aplicaciones de este sistema, no exigen preparaciones particulares pero es necesario una limpieza a lo largo de toda la junta
donde será aplicado el adhesivo. Está indicado en soldaduras tanto lineales como circulares y en todas la posiciones.
Es aconsejable una preparación de juntas con separación entre talones de 4 a 8 mm.
Utilización
El sistema ETC KERAWELD es aplicable en todos los procedimientos, que utilicen fuertes aportes térmicos como: GMAW – FCAW
– SAW, de manera semi o totalmente automática.
CERAMIC BACKING
388
ETC KERAWELD F006
Metal Tracks
Total Length = 600 mm
1 Box contains N°18 pcs
Total MT. = 10,8
Code: 0041012200
One piece L= 100 mm
ETC KERAWELD F007
Metal Tracks
Total Length = 600 mm
1 Box contains N°30 pcs
Total MT. = 18
Code: 0041009700
One piece L= 100 mm
ETC KERAWELD P003
Aluminium tape
Total Length = 600 mm
1 Box contains N°30 pcs
Total MT. = 18
Code: 0041011700
One piece L= 25 mm
ETC KERAWELD P002
Aluminium tape
Total Length = 600 mm
1 Box contains N°30 pcs
Total MT. = 18
Code: 0041011500
One piece L= 25 mm
ETC KERAWELD VS04
Aluminium tape
Total Length = 500 mm
1 Box contains N°20 pcs
Total MT. = 10
Code: 0041013000
One piece L= 20 mm
CERAMIC BACKING
389
ETC KERAWELD D8T
Aluminium tape
Total Length = 600 mm
1 Box contains N°40 pcs
Total MT. = 24
Code: 0041013400
One piece L= 25 mm
ETC KERAWELD D10T
Aluminium tape
Total Length = 600 mm
1 Box contains N°40 pcs
Total MT. = 24
Code: 0041013900
One piece L= 25 mm
ETC KERAWELD D12T
Aluminium tape
Total Length = 600 mm
1 Box contains N°30 pcs
Total MT. = 18
Code: 0041014200
One piece L= 25 mm
ETC KERAWELD D15T
Aluminium tape
Total Length = 600 mm
1 Box contains N°20 pcs
Total MT. = 12
Code: 0041014500
One piece L= 25 mm
ETC KERAWELD D20T
Aluminium tape
Total Length = 600 mm
1 Box contains N°15 pcs
Total MT. = 9
Code: 0041014800
One piece L= 25 mm
CERAMIC BACKING
390
Pickling Paste
Pasta Decapante
Beizpaste
Pasta Decapante
D
PICKLING PASTE
The pickling operation is adopted to remove oxides from welding layer. Pickling operations can be done both mechanically (e.g.
sand-blasting) and chemically using highly aggressive solution.
ETC Elettrotermochimica has developed ETC INOXGEL, a pickling paste for stainless steel free from hydrofluoric acid, in order to
offer to the operators a product with excellent characteristics and, at the same time, taking care of their safaty.
I
PASTA DECAPANTE
Il decapaggio è un’operazione destinata a rimuovere gli ossidi che si formano lungo i cordoni di saldatura. Il decapaggio può
avvenire sia meccanicamente (es. sabbiatura) che chimicamente usando soluzioni fortemente aggressive.
ETC Elettrotermochimica ha sviluppato ETC INOXGEL, una pasta per il decapaggio dell’acciaio inossidabile priva di acido
fluoridrico, così da offrire agli utilizzatori un prodotto dalle caratteristiche eccellenti e , allo stesso tempo, più sicuro per chi opera.
D
BEIZPASTE
Das Abbeizen ist ein Vorgang, der dazu bestimmt ist, die Oxide zu entfernen, welche sich entlang der Schweißnähte bilden.
Dekapiert werden kann entweder mechanisch (z.Bsp. durch Sandstrahlen)oder chemisch, indem man hochaggressive Lösungen
zum Einsatz bringt.
ETC Elettrotermochimica hat ETC INOXGEL, eine Paste zum Beizen von Edelstahl ohne Fluorwasserstoffsäure, entwickelt, sodaß
den Anwendern ein Produkt mit ausgezeichneten Eigenschaften geboten wird, das jedoch auch mehr Arbeitssicherheit
gewährleistet.
E
PASTA DECAPANTE
El decapado es una operación destinada a eliminar los óxidos que se forman a lo largo del cordón de soldadura. Se puede realizar
de manera automática (ej. chorreado) o químicamente, usando soluciones fuertemente agresivas.
ETC Elettrotermochimica, ha desarrollado ETC INOXGEL, una pasta para el decapado del acero inoxidable sin ácido fluorhídrico,
que ofrece al operario un producto de características excelentes y al mismo tiempo, más seguro en su utilización.
ETC INOXGEL KG 3
Cod. 40005000
ETC INOXGEL KG 6
Cod. 40005500
ETC INOXGEL KG 25
Cod. 40006000
Each packing is equipped with a leaflet explanning instructions for use and a special acid resisting paint-brush.
Ogni confezione è corredata da depliant illustrativo e uno speciale pennello resistente all’acido.
Anschauungsmaterial sowie ein spezieller, säurefester Pinsel sind beigepackt.
Cada caja contiene un modo de empleo.
PICKLING PASTE
393
The features, descriptions and illustration are purely indicative and are not binding. They may be modified without prior notice.
Le caratteristiche, descrizioni e illustrazioni sono a titolo indicativo e non impegnano l’azienda. Possono essere modificate
senza preavviso.
Die in diesem Katalog angegebenen Eigenschaften, Beschreibungen und Darstellungen sind nicht verbindlich und können von
der ETC jederzeit ohne vorherige Ankündigung geändert werden.
Las características, descripciones e ilustraciones son a título indicativo y no comprometen al fabricante. Puede ser modificado
sin previo aviso.
ITALY 2002