Scientifica Acta 1, No. 1, 65 – 69 (2007) Medicinal Chemistry and Pharmaceutical Technology Chemo-enzymatic synthesis of nucleosides and nucleotides by immobilized and stabilized enzymes Teodora Bavaro Dipartimento di Chimica Farmaceutica, Università di Pavia, Viale Taramelli 12, 27100 Pavia Italy Innovate Biotechnology srl, Rivalta Scrivia, Tortona, AL, Italy [email protected] Modified nucleosides and nucleotides are widely used as antiviral and anticancer drugs. These compounds are routinely synthesized by complex chemical procedures, involving several protection/deprotection reactions that affect the overall yield, the reaction time and the process costs. Alternatively, nucleosides and nucleotides can be prepared via enzymatic processes. The use of immobilized and stabilized enzymes on solid support enables the exploitation of the inherent selectivity of enzymes with the advantages to avoid the risk of protein contaminants, to re-use the biocatalysts, and to improve their performances (e.g. stability) in a wide range of experimental conditions. The main goal of this research was the preparation of 5’-deoxynucleosides, such as doxifluridine and capecitabine, antineoplastic drugs, and 5’-mononucleotides, such as UMP, CMP, AMP and GMP, used as baby food additives. 1 Introduction Natural nucleosides and their modified derivatives are commonly used as antiviral and antitumour agents [1]. Their therapeutic activity is due to their ability to act as antimetabolites in the RNA and DNA synthesis [2,3]. Nucleosides have traditionally been prepared by various chemical methods [4]. Most of them employ natural nucleosides as starting compounds or are based on a convergent approach via condensation of the carbohydrate precursor and the heterocyclic base. Protection and deprotection steps and glycosyl activation are required for the control of the configuration at the anomeric center, and the regioselective glycoside formation at one of nucleophilic groups in the purine or pyrimidine base. As a result, chemical schemes of nucleoside analogues preparation are time-consuming and often plagued by low overall yields, low purity of the final product, high process costs [5]. Enzymatic syntheses have been shown to be an advantageous alternative to chemical methods [6]. The use of enzymes as catalysts in pharmaceutical chemistry is quite new but it is becoming very popular also because of the recent attention for “sustainable chemistry”. In fact, enzymes efficiency carries out faster processes, less waste and a reduced use of organic solvents. Besides, the inherent enzymes selectivity as well as their ability to work in mild conditions, can favour the obtainment of pure products by avoiding tedious synthetic and purification steps in comparison with the classical chemical approach. Enzymatic processes can be very competitive in terms of costs and technology, allowing high quality products to be obtained. The availability of enzymatic “libraries”, the efficiency of molecular cloning and protein expression platforms, and all the technologies that can improve an enzyme’s selectivity, specificity and stability, are contribuiting to the diffusion of biocatalysis in the manufacturing of Active Pharmaceutical Ingredients (APIs). However, despite several efforts and the potential advantages of enzyme catalysts, nucleosides are still preferably prepared by procedures not involving enzymes. This reflects the relative inefficiency of current enzymatic methods indicating the need for improvement in the enzymatic approach to nucleoside synthesis. In particular, the instability of the protein in non physiological conditions (temperature, pH, ionic strength, cosolvents), the difficult recovery of the catalyst from the reaction medium and the high production costs may represent important limitations. These problems may be overcome by using immobilized enzymes. The immobilized enzyme can be separated from the reaction medium by filtration and is c 2007 Università degli Studi di Pavia ° 66 Scientifica Acta 1, No. 1 (2007) Base1 HO O enzymatic transglycosylation HO + Base2 a OH OH Base1 O OH Base2 chemical protection OH b GPO O enzymatic Base2 regioselective deprotection Base2 HO c OPG OPG O OPG OPG d chemical functionalization Base2 Base2 2- O3PO CH3 O O OH OH OH OH Fig. 1: Chemo-enzymatic synthesis of nucleosides and nucleotides: general approach. thus available for the re-use. Depending on the immobilization technique, the properties of the biocatalyst such as stability and selectivity, may be significantly affected [7, 8]. Indeed, the design of a tailor-made immobilization plays a pivotal role to take full advantage from this technology. With a view to preparative (industrial) applications, it is mandatory to simplify the scale-up process; the availability of an immobilized and stabilized enzyme meets this need both for the easy handling of such a catalyst and its operational stability for repeated use. In order to develop cost-effective and environmentally friendly chemical syntheses at industrial scale, it is essential to integrate biocatalysis and modern chemical research and development to deliver manufacturing routes with fewer synthetic steps, reduced waste streams, and improved overall synthetic efficiency in yields, regio- and stereoselectivities, process robustness, and safety. The importance of this strategy is supported by few examples where a second-generation and chemoenzymatic process was developed to replace an existing and less efficient chemical route [9]. 2 Synthesis of nucleosides and nucleotides This project combines techniques of traditional synthesis with a biotechnological approach with the aim to develop novel chemo-enzymatic processes affording high-value nucleoside derivatives at lower cost and with a better impurity profile. On this basis, our chemo-enzymatic approach (Scheme 1) utilizes immobilized and stabilized enzymes in critical synthetic steps. The first step (a) is an enzyme-catalyzed reaction involving nucleoside phosphorylases which catalyze the reversible phosphorolysis of the starting nucleoside leading to a sugar-1-phosphate with the release of the nucleobase; the presence of another nucleobase results in the formation of a new nucleoside. This nucleoside is then fully protected by a easy and cheap chemical reaction (usually by acetylation, step b) and again, subjected to an enzymatic reaction (step c), that is the regioselective deprotection of the desired sugar hydroxyl (5’, in this case). The resulting intermediate is then properly reacted to give the 5’-deoxynucleoside or the 5’-monophosphate (d). 2.1 Enzymatic transglycosylation The first step of the process concerned the transglycosylation reaction catalyzed by nucleoside phosphorylases (NPs) in fully aqueous medium. Specifically, NPs are able to catalyze the N-glycosidic bond formation. NPs catalyze the reversible phosphorolysis of a nucleoside leading to a sugar-1-phosphate with the release of the nucleobase; the presence of another nucleobase results in the formation of a new nucleoside. The transglycosylation can be bi-enzymatic, coupling different enzymes according to the structure of the donor nucleoside and of the acceptor base, as previously reported for the synthesis of purine 2’-deoxynucleosides catalyzed by immobilized uridine phosphorylase (UP, E.C. 2.4.2.3) and purine nucleoside phosphorylase (PNP, E.C. 2.4.2.1) from Bacillus subtilis [10]. Here, we used UP [11] as a biocatalyst to develop a mono-enzymatic process. c 2007 Università degli Studi di Pavia ° Scientifica Acta 1, No. 1 (2007) 67 Products % Entry Enzyme Substrate Conversion % Time (h) a (5’) b (3’) Others 1 CRL PFL PCL PPL uridine 98 100 95 64 24 19 29 24 85 93 73 45 --2 1 13 7 20 18 2 CRL PFL PCL PPL arabinosyluridine 97 6 72 8 24 24 24 24 89 2 66 6 3 1 1 1 5 3 5 1 3 CRL PFL PCL PPL 2’-deoxyuridine 95 73 100 27 4 24 24 24 24 32 6 4 65 27 59 23 6 14 35 -- 4 CRL PFL PCL PPL 5-fluorouridine 94 97 95 22 24 2 24 24 63 94 51 10 ----- 31 3 44 12 5 CRL PFL PCL PPL adenosine 99 99 99 25 5.5 24 24 24 59 89 64 20 ----- 40 10 35 5 6 CRL PFL PCL PPL cytidine 97 39 61 43 98 72 98 48 70 20 39 35 ----- 27 19 22 8 Fig. 2: Enzymatic screening. Immobilized lipases: Candida rugosa CRL, Pseudomonas fluorescens PFL, Pseudomonas cepacia PCL and Porcine pancreas PPL. UP was immobilized by a first strong adsorption of the enzyme on a flexible ionic support obtained by derivatization of the epoxide resin Sepabeads EC-EP with high molecular weight polyethyleneamine. Successively, the adsorbed enzyme was cross-linked with 20% oxidized dextran affording, after reduction, the covalent immobilization of the protein [12]. A number of nucleosides and pyrimidine bases have been screened as possible sugar donors and sugar acceptors, respectively, for the transglycosylation reactions [11]. For the synthesis of doxifluridine, we used 5’-deoxyuridine as sugar donor (Scheme 3). 2.2 Regioselective enzymatic hydrolysis of peracetylated nucleosides Lipases (glycerol ester hydrolases, E.C.3.1.1.3) catalyze the hydrolysis/synthesis of a wide range of soluble or insoluble carboxylic acid ester and amides. These enzymes are one of the most useful biocatalysts due to their efficiency, easy work up and stability in organic solvents [13]. For the second step, we performed a screening of several lipases with the aim to identify the best catalysts in terms of activity and regioselectivity for the hydrolysis of peracetylated nucleosides, prepared by standard procedures, starting from the nucleosides obtained by transglycosylation. Lipases from different biological sources were immobilized on a hydrophobic support (Octyl-Sepharose) as previously reported [13] (Figure 3). The exclusive hydrolysis at the primary position (C-5’) was observed by using CRL, PFL, PCL with the substrates 1, 2, 4, 5 and 6 (Figures 2–3). These results remark the influence of the sugar on the enzyme regioselectivity; in fact, in the hydrolysis of 2’-deoxyuridine, CRL and PCL were more selective for the C-3’ position. PPL showed a poor activity toward all the tested substrates. When the enzyme was poorly regioselective, the hydrolysis afforded a mixture of partially deprotected nucleosides that were isolated, purified, fully characterized and successively used as analytical standards [14]. This screening allowed to find catalysts able to regioselectively deprotect the C-5’ position of the sugar for the successive functionalization. The regioselectivity for C-3’, however, can be interesting for the obtainment of 3’functionalized nucleosides as well. c 2007 Università degli Studi di Pavia ° 68 Scientifica Acta 1, No. 1 (2007) B B AcO B AcO HO LIPASE O O H R H H OAc R1 H R H H OAc R1 1-6 1a-6a 1 R=H 2 R=OAc 3 R=H 4 R=H 5 R=H 6 R=H R1=OAc R1=H R1=H R1=OAc R1=OAc R1=OAc B=uracil B=uracil B=uracil B=5-fluorouracil B=adenine B=cytosine O + H R H H OH R1 1b-3b 1a, 1b 2a, 2b 3a, 3b 4a 5a 6a R=H R1=OAc R=OAc R1=H R=H R1=H R=H R1=OAc R=H R1=OAc R=H R1=OAc Fig. 3: Enzymatic hydrolysis. Reaction conditions: immobilized lipase, 10% CH3 CN in KH2 PO4 buffer pH 7. O O HN 5' HO O O chemical protection N OH OH 1 a AcO HN O O enzymatic regioselective deprotection (PFL) N OAc OAc 2 b HO O HN O O N OAc OAc 3 chemical deoxygenation and deprotection c, d O HN CH3O O O F HN O N H enzymatic 5 transglycosylation O F HN (UP) N e uracil CH3O O N OH OH 6, doxifluridine OH OH 4 a: Ac2O/CH3CN/DMAP b: KH2PO4 buffer 25 mM, pH 7.0, 10% CH3CN, enzyme: immobilized Pseudomonas fluorescens lipase (PFL) c: 1) MeSO2-Cl 2) Br- N+Bu4 3) (Bu)3SnH, AIBN d: MeOH/NaOMe e: KH2PO4 buffer 10 mM, pH 7.5, enzyme: immobilized uridine phosphorylase from Bacillus subtilis (UP) Fig. 4: The results obtained for capecitabine has been disclosed in an Italian Patent Application [16]. 2.3 Doxifluridine The synthesis of doxifluridine (6) consists of the following steps (Figure 4): by treatment of uridine (1) with acetic anhydride, the peracetylated derivative 2 is easily obtained and successively subjected to the regioselective enzymatic hydrolysis to give 3. From the extensive screening above reported (Table 1), the lipase with the highest regioselectivity for the C-5’ position of this substrate was PFL. Compound 3 was deoxygenated [15] and deprotected affording 5’-deoxyuridine (4). The enzymatic transglycosylation between 4 and 5-fluorouracil (5) gave doxifluridine (6) in >95% purity. The chemo-enzymatic synthesis of doxifluridine remarks the versatility of the proposed approach (Figure 1). In fact, according to the substrate specificity of the enzyme, the enzymatic transglycosylation could be performed as the last step starting from 5’-deoxyuridine. 2.4 5’-Mononucleotides The phosphorylation of nucleosides can be performed by phosphorus oxycloride (POCl3 ) in trialkyl phosphates (TAP) and in the presence of water to give to nucleoside 5’-monosphosphates [17]. Our target compounds, uridine and cytidine 5’-monophosphate (UMP and CMP), were obtained by a chemo-enzymatic process starting from the acetylated of uridine and cytidine (7, 8). Once selected the best lipase source (PFL and CRL, respectively), the biocatalyst was used for the hydrolysis of 7 and 8, to give 9 and 10, respectively, having only a free hydroxyl group in C-5’ position [18]. These intermediates were used for the synthesis of UMP and CMP according to the chemical procedure previously reported [17] (11, 12, Figure 5). According to the results obtained, the use of biological catalysts has shown considerable advantages over chemical synthesis, such as stereo- and regioselectivity and reduction of the preparation and purification c 2007 Università degli Studi di Pavia ° Scientifica Acta 1, No. 1 (2007) AcO Base O OAc OAc 7, 8 enzymatic regioselective deprotection a Uridine = 93% Cytidine = 70% 69 HO Base O OAc OAc 2- phosphorylation b 70% 9, 10 O3PO Base O OH OH 11, UMP (5'-monophosphate uridine) 12, CMP (5'-monophosphate cytidine) Base= uracil, cytosine a: KH2PO4 buffer 25 mM, pH 7, 10% CH3CN, enzyme: immobilized PFL or CRL b: (C2H5O)3PO/POCl3 Fig. 5 steps. This chemo-enzymatic process can be considered, indeed, an alternative strategy to the traditional synthesis of nucleosides and nucleotides. Acknowledgements I thank Dr. Silvia Rocchietti (Innovate Biotechnology srl, Rivalta Scrivia, Tortona, AL, Italy) for her precious collaboration and my tutor Prof. Massimo Pregnolato. A special thank to Prof. Marco Terreni and Dr. Daniela Ubiali for their kind collaboration. We thank the subproject BIOCAT REGINS 2E0006R within the INTERREG IIIC Regional Framework Operation (RFO) for the fellowship to T.B. for the period March-October 2006. We thank Sovvenzione Globale INGENIO POR Ob. 3 F.S.E. 2000-2006 for the fellowship to T.B. (2007). References [1] C. M. Galmarini and J. R. Mackey, Lancet Oncology, 7, 415 (2002). [2] J. A. Trelles, L. Bentancor, A. Schoijet, S. Porro, E. S. Lewkowicz and J. V. Sinisterra, Chemistry & Biodiversity, 1, 280 (2004). [3] D. M. Huryn and M. Okabe, Chemical Reviews, 92, 1745 (1992). [4] H. Vorbruggen and C. Ruh-Pohlenz, Synthesis of Nucleosides in Organic Reactions (Wiley, New York, 2000). [5] H. Vorbruggen and C. Ruh-Pohlenz, Handbook of Nucleosides Synthesis (Wiley, New York, 2001). [6] C-H. Wong and G-M. Whitesides, Enzymes in Synthetic Organic Chemistry (Pergamon, Oxford, 1994). [7] K. Drauz and H. Waldmann, Enzyme Catalysis in Organic Synthesis: a Comprehensive Handbook (VCH, Weinheim, 2002). [8] K. Faber, Biotransformations, (Springer, Berlin, 2000). [9] T. Junhua, Z. Lishan and R. Ningqing, Organic Process Research, & Development, 11, 259 (2007). [10] D. Ubiali, S. Rocchietti, F. Scaramozzino, M. Terreni, A. M. Albertini, R. Fernàndez-Lafuente, J. M. Guisàn and M. Pregnolato, Advanced Synthesis & Catalysis, 346, 1361 (2004). [11] unpublished results. [12] S. Rocchietti, D. Ubiali, M. Terreni, A. M. Albertini, R. Fernàndez-Lafuente, J. M. Guisàn and M. Pregnolato, Biomacromolecules, 5, 2195 (2004). [13] A. Bastida, P. Sabuquillo, P. Armisen, R. Femàndez-Lafuente, Huguet and J. M. Guisàn, Biotechnology and Bioengineering, 58, 486 (1998). [14] T. Bavaro, S. Rocchietti, D. Ubiali, M. Pregnolato and M. Terreni, 6◦ SAYCS, Riccione, Italy, 9-11 October 2006. [15] L. Hein, P. Draser and J. Beranek, Nucleic Acids Research, 3, 1125 (1976). [16] M. Pregnolato, M. Terreni, D. Ubiali and T. Bavaro, Italian Patent, Appln. MI2007A000435, 2007. [17] T. Ikemoto, A. Haze, H. Hatano, Y. Kitamoto, M. Ischida and K. Nara, Chemical Pharmaceutical Bullettin, 43, 210 (1995). [18] S. Rocchietti, M. Terreni and M. Pregnolato, PCT Int. Appl. WO 2003057894 A1, 2003. c 2007 Università degli Studi di Pavia °