STRUMENTI SCIENTIFICI CINEL S.r.l Vigonza (Padova) – Italia DESIGN and PRODUCTION OF SCIENTIFIC INSTRUMENTS for SYNCHROTRON LIGHT FACILITIES and NUCLEAR PHYSICS RESEARCH Giuseppe Valeriano Lamanna CLIC Workshop 2013 CERN 31-01-2013 www.cinel.com www.cinel-gas.com A Bit of History • Strumenti Scientifici CINEL founded in Padua at the beginning of 70's. Technical partnership with Italian Institute for Nuclear Physics of Legnaro (INFN-LNL Italy) • Since the mid of 80’s CINEL already connected with the major Italian nuclear physics research sites and started crossing the frontiers getting contracts and starting collaborations with CERN (Geneva, Switzerland) • Following years see the production of apparatuses and components for Synchrotron Light Sources Facilities and Nuclear and Accelerator Physics laboratories, still getting benefits from collaboration with INFN-LNL Italy Giuseppe Valeriano Lamanna CLIC Workshop 2013 CERN 31-01-2013 www.cinel.com www.cinel-gas.com Main Activities • Particle Accelerator components: Resonant Cavities, Beam Diagnostics, Linac Modules, Vacuum Chambers • Synchrotron Light Sources Facilities: X-ray Monochromators, Mirror Chambers, High precision slits, Front Ends and Photon Beam Lines. • Cad 3D Design and System integration • R&D: Partnership with the Customer Giuseppe Valeriano Lamanna CLIC Workshop 2013 CERN 31-01-2013 www.cinel.com www.cinel-gas.com Main Features of the Delivered Instruments • ± 10 µm machining tolerances • Several motors are usually installed (Stepper Motors, Piezo Actuators etc) driving mirrors actuation mechanisms • Very small resolutions required, below 0.2 µrad angular resolution and 0.05 µm linear resolution • High density: actuators stacks “miniaturization” • UHV environment Giuseppe Valeriano Lamanna CLIC Workshop 2013 CERN 31-01-2013 www.cinel.com www.cinel-gas.com DESIGN EQUIPMENTS • Design tools: N. 6 workstations provided with: AUTOCAD and PRO- Engineer up to CREO 2 version 3D Cad Software Giuseppe Valeriano Lamanna CLIC Workshop 2013 CERN 31-01-2013 www.cinel.com www.cinel-gas.com MACHINING EQUIPMENTS • Machining Centers and milling machines with working strokes up to x=4000, y=1200 and z=2000 • CNC Turning machines for work pieces up to a diameter of 800 mm and a length of 3000 mm • One turning milling machine (turn with auxiliary motorized spindle) • Spark erosion machines: drill machine for holes down to 0.3 mm on 150 mm thick copper blocks, EDW machines to cut up to 300 mm of thickness • Grinding machine Giuseppe Valeriano Lamanna CLIC Workshop 2013 CERN 31-01-2013 www.cinel.com www.cinel-gas.com WELDING AND CLEANING EQUIPMENTS • GTAW and SMAW welding machine (current 300-400 A) • MIG and MAG welding machine • Ultrasound washing pool with 3 stages (warm bath with detergent, tap water for first rinsing, demineralized water for final rinsing). Useful dimensions: 1500 x 1000 x 1200 (h) mm • Brazing Furnace Giuseppe Valeriano Lamanna CLIC Workshop 2013 CERN 31-01-2013 www.cinel.com www.cinel-gas.com VACUUM TEST EQUIPMENTS • Two complete dry pumping groups (Varian Try-Scroll forevacuum pump, Varian HT300 turbo pump, Varian Starcell 500 ion pump) with associated pressure gauges • Two Residual Gas Analyzer MKS Microvision Plus • Two Backout units with Gefran temperature controllers up to 15 kw power divided into 10 areas • Two Helium leak detectors: Pfeiffer HLT 265 - Pfeiffer HLT 560 Giuseppe Valeriano Lamanna CLIC Workshop 2013 CERN 31-01-2013 www.cinel.com www.cinel-gas.com METROLOGY EQUIPMENTS • Perthometer Mahr M2; measuring range up to 100 µm and resolution of 12 nm • Ultrasound thickness gauge: Panametrics 26XDTL-93-M, measuring range from 0.5 mm up to 500 mm (depending on material), resolution 0.01 mm • Height Gauge: Micro-Hite. Measuring range up to 800 mm, resolution of 0.001 mm, accuracy 0.003 mm Giuseppe Valeriano Lamanna CLIC Workshop 2013 CERN 31-01-2013 www.cinel.com www.cinel-gas.com METROLOGY EQUIPMENTS • MAGNETOSCOP for magnetic permeability measurements • Laser Interferometer Renishaw ML10 Gold. Linear measurement, range is up to 40 m and the resolution is 0.001 µm; Angular measurement the range is up to 10° with a resolution of 0.1 µrad • 3D Zeiss Measuring Machine, Zeiss Accura 2 with VAST XT Gold sensor. Working volume 1200x900x800 mm; resolution 1.6 µm + L /333 (mm), Max weight load (gross) 400 Kg Giuseppe Valeriano Lamanna CLIC Workshop 2013 CERN 31-01-2013 www.cinel.com www.cinel-gas.com TAV All Metal Vacuum Furnace Working space: 450 x 450 x 800 mm Max operat. Temp 1400 °C Max weight load (gross) 280 Kg -6 High Vacuum 1 x 10 mbar or Ar-Ni partial pressure (10 mbar max) 3D Zeiss Measuring Machine Zeiss Accura 2 with VAST XT Gold sensor Working volume 1200x900x800 mm; resolution 1.6 µm +L /333 (mm), Giuseppe Valeriano Lamanna CLIC Workshop 2013 CERN 31-01-2013 www.cinel.com www.cinel-gas.com SIZE AND LOCATION • The first premises, the head quarter of the company, is 2000 m². It is arranged in order to separate the workshop area from the welding and from the mounting and testing areas. It is now operative a second premises of 500 m². • Location: Vigonza (Padua) Italy • Strumenti Scientifici CINEL S.r.l. is an ISO 9001:2008 certified company Giuseppe Valeriano Lamanna CLIC Workshop 2013 CERN 31-01-2013 www.cinel.com www.cinel-gas.com Particle Accelerator Components Superconducting QWR Cavities with helium tank for Alpi Accelerator Complex (LNL-INFN) Giuseppe Valeriano Lamanna CLIC Workshop 2013 CERN 31-01-2013 www.cinel.com www.cinel-gas.com Particle Accelerator Components RFQ Injector for Lead Ion Facility, Fe360 copper plated, electrodes in CuZr. (Cern) Giuseppe Valeriano Lamanna CLIC Workshop 2013 CERN 31-01-2013 www.cinel.com www.cinel-gas.com Particle Accelerator Components Copper plated RFQ (GSI Darmstadt) Giuseppe Valeriano Lamanna CLIC Workshop 2013 CERN 31-01-2013 www.cinel.com www.cinel-gas.com Particle Accelerator Components Channeling Goniometer for SPS (Cern) Giuseppe Valeriano Lamanna CLIC Workshop 2013 CERN 31-01-2013 www.cinel.com www.cinel-gas.com Particle Accelerator Components RF Planar Hybrid Couples (CLIC Project, CEA Saclay) Giuseppe Valeriano Lamanna CLIC Workshop 2013 CERN 31-01-2013 www.cinel.com www.cinel-gas.com Particle Accelerator Components 3 db X-Band Hybrids (CLIC Project) RF Power-load (CLIC Project) Giuseppe Valeriano Lamanna CLIC Workshop 2013 CERN 31-01-2013 www.cinel.com www.cinel-gas.com Particle Accelerator Components DTL Linac (H- ion beam, 160 MeV energy) prototype for Linac4 (Cern) Giuseppe Valeriano Lamanna CLIC Workshop 2013 CERN 31-01-2013 www.cinel.com www.cinel-gas.com Particle Accelerator Components Sincrotrone Trieste S.C.p.A. Cavity Beam Position Monitor Non-distructive sub micron resolution diagnostic for FEL electron beam A novel electromagnetic design and a new manufacturing process for the cavity BPM (Beam Position Monitor), NIM A 662, Issue 1, January 2012 Giuseppe Valeriano Lamanna CLIC Workshop 2013 CERN 31-01-2013 www.cinel.com www.cinel-gas.com Particle Accelerator Components Italian Institute for Nuclear Physics (Napoli). SCL Proton Linac for Protontherapy; 3D forged OFE copper. General Tolerances: ± 0.02 mm and ± 0.01 mm in the “nose” (curvature) area; Frequency 2.998 Ghz, current ~ 150 µA, duty cycle 0.1 %, Energy ~ 30 Mev ÷ 62 Mev F i r s t M o d u l e Giuseppe Valeriano Lamanna CLIC Workshop 2013 CERN 31-01-2013 www.cinel.com www.cinel-gas.com Particle Accelerator Components Italian Institute for Nuclear Physics IFMIF EVEDA CW RFQ (module N. 16 in the picture, brazed). 175 MHz from 0.1 MeV to 5 MeV, 125 mA, 1.6 MW total power Giuseppe Valeriano Lamanna CLIC Workshop 2013 CERN 31-01-2013 www.cinel.com www.cinel-gas.com Particle Accelerator Components Italian Institute for Physics. (LNL-INFN) Nuclear RFQ CW Injector for High Intensity Proton Beam Linac. 3D forged OFE copper; 6 modules, 7 m total length, brazed Tolerances: ± 0.02 mm all over the length Design Parameter: Energy: 0.08 ÷5 Mev Frequency 352.2 Mhz; Current 40 mA; 2 Modules tested at full power at Saclay (2012) (XXVI Linac Conference, TUPB094THPLB08) Giuseppe Valeriano Lamanna CLIC Workshop 2013 Courtesy of F. Grespan LNL-INFN CERN 31-01-2013 www.cinel.com www.cinel-gas.com Particle Accelerator Components Italian Institute for Nuclear Physics. (LNL-INFN) RFQ CW Injector for High Intensity Proton Beam Linac. 3D forged OFE copper; 6 modules, 7 m total length, brazed Tolerances: ± 0.02 mm all over the length Design Parameter: Energy: 0.08 ÷5 Mev Frequency 352.2 Mhz; Current 40 mA; 2 Modules Tested at full power at Saclay (XXVI Linac Conference, TUPB094-THPLB08) Giuseppe Valeriano Lamanna CLIC Workshop 2013 End Cell CERN 31-01-2013 www.cinel.com www.cinel-gas.com Particle Accelerator Components ESRF Storage Ring HOM damped Resonant Cavity, 352.2 Mhz frequency Giuseppe Valeriano Lamanna CLIC Workshop 2013 CERN 31-01-2013 www.cinel.com www.cinel-gas.com Particle Accelerator Components • ANKA Synchrotron Strahlungsquelle (Karlsruhe, Germany) • Laboratório Nacional de Luz Síncrotron - LNLS (Sao Paolo, Brazil) • Center for Advanced Technology - INDUS-1 and INDUS-2 (Indore, India) Giuseppe Valeriano Lamanna CLIC Workshop 2013 CERN 31-01-2013 www.cinel.com www.cinel-gas.com Synchrotron Light Sources Instrumentation Monochromators, Mirror Chambers, Beam Lines, Ancillary Components Giuseppe Valeriano Lamanna CLIC Workshop 2013 CERN 31-01-2013 www.cinel.com www.cinel-gas.com Synchrotron Light Sources Instrumentation Mirror Chamber Bruker ASC Kirkpatrick Baez Mirror System Up to 8 motors installed Giuseppe Valeriano Lamanna CLIC Workshop 2013 CERN 31-01-2013 www.cinel.com www.cinel-gas.com Synchrotron Light Sources Instrumentation Front End Diamond Light Source I20 Canted Wiggler Front-end Giuseppe Valeriano Lamanna CLIC Workshop 2013 CERN 31-01-2013 www.cinel.com www.cinel-gas.com Synchrotron Light Sources Instrumentation ESRF (European Synchrotron Radiation Facility) Laue Laue Monochromator for ID11 Beamline Giuseppe Valeriano Lamanna CLIC Workshop 2013 CERN 31-01-2013 www.cinel.com www.cinel-gas.com Interaction Cern-Company • RF tests on structures for construction validation. Implementation of RF tests on factory site Giuseppe Valeriano Lamanna CLIC Workshop 2013 CERN 31-01-2013 www.cinel.com www.cinel-gas.com