THE ITALIAN BRAND
Manuale d’ uso e manutenzione e lista parti di ricambio
Operating and maintenance manual and parts list
Manuel d’utillsation et liste des piéces détachées
LEO SERIES
ISO9001
ISO14001
1
MANUALE D’ISTRUZIONI
STACKER SERIE LEO
Attenzione: Non utilizzare lo stacker prima di avere letto e capito questo manuale di istruzioni
INDICE
INTRODUZIONE
Pag. 3
1. Sicurezza durante l’uso
Pag. 4
2. Specifiche tecniche
Pag. 7
3. Trasporto e avviamento
Pag. 9
4. Manutenzione, ricarica e sostituzione della batteria
Pag. 10
5. Funzionamento
Pag. 12
6. Manutenzione
Pag. 14
7. Schema elettrico
Pag. 55
8. Spaccati e lista dei ricambi
Pag. 56
MACCHINA TIPO:
MATRICOLA:
FalconLift ringrazia per aver scelto lo stacker SERIE LEO.
Per la vostra sicurezza e per il corretto funzionamento, si prega di leggere attentamente il manuale sottostante prima dell’uso.
®
2
this instruction book and warnings on the truck before using it.
(QJOLVK
ITALIANO
These Operation Instructions of the truck are edited for you to completely acquire and maste
(QJOLVK
INTRODUZIONE
safety
operation
of the
truck.
Welcome
to use this
low
lift pallet truck. For your safety and correct operation, please carefully r
Foreword
this instruction book and warnings on the truck
before using it.
Foreword
Il
manuale
di
uso
e
manutenzione
dello
stacker
stato
creato perindarvi
perfetta e Instructions.
sicura abi- Du
Specifications of different types of the trucks èare
described
theseuna
Operation
lità
nell’usare
lo
stacker.
Welcome
use
this low lift pallet
truck.
safety
andfor
correct
operation,
please carefully r
operation to
and
maintenance,
please
applyFor
theyour
relevant
parts
the type
of the truck.
These Operation Instructions of the truck are edited for you to completely acquire and master
caratteristiche
figurano
questo
manuale
d’uso.
thisLe
instruction
bookdello
and stacker
warnings
on theintruck
before
using
it. Durante il funzionamento o la
safety
operation
of
the
truck.
manutenzione, utilizzare i ricambi corrispondenti al tipo di stacker.
Safety specifications and special notices are marked with the following signs:
Le istruzioni
di sicurezza
e glitruck
avvisiare
sono
caratterizzati
dai
seguenti simboli:
These
Operation
Instructions
of of
the
edited
for youin
tothese
completely
acquire
and master
Specifications
of different
types
the trucks
are
described
Operation
Instructions.
Du
safety
operation
the truck.
1.--Leofistruzioni
diplease
sicurezza
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o
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and
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1.
evitare di danneggiare il materiale.
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Specifications
of
different
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the trucks
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and
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marked
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di danneg- Du
2.
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3.--Note prima
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---General
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---Safety
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usefollowing
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1.3.
Safety
specifications
and
special
notices
are marked
with the
signs: injury.
Questo stacker è composto in gran parte d’acciaio e può essere completamente riciclato. I
2. The
---Notice
must
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use to itavoid
equipment
damage.
majority
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can
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2.
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e la salute.to avoid equipment damage.
specialized authorities. Environmentally hazardous waste, such as oil filters, batteries and electro
will have
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environment,
or health,
if handled
incorrectly.
le informazioni
in questo
manuale
riferiscono
ai dati
disponibili
al moTheTutte
majority
of effect
this truck
consists
of steel,
it cansi be
completely
recycled.
Waste
materia
3.
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noticeL’Azienda
and specification
before
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mento
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si
riserva
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diritto
di
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i
propri
prodotti
in
qualsiasi
conjunction with repairs, maintenance, cleaning or scrapping, must be collected and disposed of in
momento senza preavviso o rischio di sanzioni. Si consiglia inoltre di rivolgersi all’Azienda per
environment-friendly
way
and in
accordance
the directives
respective
Such
w
The information
reported
herein
is basedwith
on data
available of
at the
time of countries.
printing. Our
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majority
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Waste
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The information
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are
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to always verify possible updates and changes.
3
As a result, it is sugge
1. Sicurezza durante l’uso
1.1 Requisiti operatore
Questo stacker deve essere utilizzato da una persona competente, che può(QJOLVK
far vedere agli utilizzatori in modo realista il funzionamento dello stacker.
Foreword
1.2 Diritti, obblighi e responsabilità dell’operatore
L’operatore
deve
capire
i suoi
diritti
ed i For
suoiyour
obblighi
e deve
ricevuto
una formazione
sul
Welcome
to use
this
low lift
pallet
truck.
safety
andaver
correct
operation,
please carefully
funzionamento dello stacker. L’operatore deve conoscere le caratteristiche riferite in questo
d’uso.
Durante
il funzionamento,
l’operatore
deve indossare
le scarpe antinfortunistithismanuale
instruction
book
and warnings
on the truck
before using
it.
che.
1.3 Uso
proibitoInstructions
alle persone of
nonthe
autorizzate
These
Operation
truck are edited for you to completely acquire and master
Durante
il funzionamento,
safety
operation
of the truck.l’operatore deve essere responsabile dello stacker e deve impedire
l’uso dello stacker alle persone non autorizzate. E’ proibito sollevare o portare delle persone
sullo stacker.
Specifications of different types of the trucks are described in these Operation Instructions. Du
1.4 Avaria o errore
operation
maintenance,
apply
the relevant
partsSe
forlothe
type non
of the
truck. normalIn caso and
di avaria
o errore, siplease
prega di
avvertire
il superiore.
stacker
funziona
Foreword
mente (ruote consumate o freni difettosi), non
usare lo stacker fino alla sua riparazione.
(QJOLVK
Safety specifications and special notices are marked with the following signs:
1.5 Riparazione
Welcome
to use this low lift pallet truck. For your safety and correct operation, please carefully
Senza una formazione professionale o una specifica autorizzazione, l’operatore non deve ripathisrare
instruction
book
and warnings
on the L’operatore
truck beforenon
using it.
o sostiruire
i ricambi
dello stacker.
Foreword può assolutamente cambiare la posid’installazione
dei comandi
dispositivibefore
di sicurezza
ridurre
l’ efficacia
Safety specification
muste dei
be observed
use toperché
avoid può
personal
injury.
1. zione ---dello stacker.
Welcome
to use this
low lift pallet
truck.
Forare
your
safetyforand
operation,
pleaseand
carefully
r
These Operation
Instructions
of the
truck
edited
youcorrect
to completely
acquire
master
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2. instruction
Notice
must
be
observed
before
use
to avoid
equipment
damage.
I ---ricambi
originali
sono
certificati
dal Quality
Assurance
Per assicurare un
safety
operation
of
the
this
book
andtruck.
warnings
on the
truck
before
using
it. Authorities.
funzionamento sicuro ed affidabile, si devono utilizzare solo i ricambi originali. I ricambi sostituiti olii e carburanti compresi devono essere smaltiti secondo le norme per la protezione
Specifications
of Instructions
different
of the
trucks
are described
Operation
Instructions.
Du
3.
---- General
noticetypes
and
use.
dell’ambiente.
These
Operation
of specification
the
truck
arebefore
edited
for you in
to these
completely
acquire
and master
operation
and maintenance,
safety
of the truck. please apply the relevant parts for the type of the truck.
1.6 operation
Zona di pericolo
LaThe
zonamajority
di pericolo
comprende:
il luogoofdove
lo stacker
o ilcompletely
suo dispositivo
di sollevamento
of this
truck consists
steel,
it can be
recycled.
Waste materi
Safety
specifications
and
special
notices
are
marked
with
the
following
signs:
(come
le
forche
o
gli
equipaggiamenti)
sono
in
funzione
e
possono
diventare
un
fattore
di peri- Du
Specifications
of repairs,
differentmaintenance,
types of the trucks
are
these
Instructions.
conjunction with
cleaning
ordescribed
scrapping,inmust
be Operation
collected and
disposed
of i
colo potenziale per le persone o per il luogo di movimentazione dei carichi.
environment-friendly
way and
in accordance
with theparts
directives
respective
countries. Such w
operation
and maintenance,
please
apply the relevant
for the of
type
of the truck.
must be
out
in areas
intended
for this
purpose.dalle
Recyclable
material should
Lecarried
persone
non
autorizzate
devono
allontanarsi
zone di pericolo.
In caso be
di taken
perico-care o
---Safety
specification
must
be
observed
before
use
to
avoid
personal
injury.
1.
specialized
authorities.
Environmentally
hazardous
such
aspossano
oil filters,
batteries
and electron
lo, l’operatore
deve
avvertire in tempo
i pedoniwaste,
in modo
che
mettersi
da parte
o
Safety specifications and special notices are marked with the following signs:
Se qualcuno
ancora
nella zona di or
pericolo
l’operatore deve
willevacuare.
have a negative
effectè on
the environment,
health,nonostante
if handled l’avviso,
incorrectly.
immediatamente fermare lo stacker.
2.
---- Notice must be observed before use to avoid equipment damage.
reported
herein
is observed
based on before
data available
at thepersonal
time of injury.
printing. Our prod
Lavorare
in zone
pericolose
----information
Safety
specification
must be
use to avoid
1. 1.7The
Quando lo stacker è utilizzato in un area pericolosa, deve essere appositamente attrezzato.
3.
---- General
and specification
before
use.
are constantly
beingnotice
developed
and renewed.
Therefore,
we reserve the right to modify our
In---genere
lo stacker
non
è attrezzato
per questo
tipo diequipment
situazione.damage.
2.products
must be
observed
avoid
at Notice
any moment
without
priorbefore
noticeuse
andtoliability
in any sanction.
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The
majoritydiofsicurezza
this truck
consists
of steel, it can be completely recycled. Waste materi
1.8
Dispositivi
e segnali
pericolo
to always
verify possible updates
and di
changes.
with
repairs,
maintenance,
cleaning
or scrapping,
must
be collected
and disposed
Si prega
di
prestare
molta
attenzione
ai
dispositivi
di sicurezza,
ai segnali
di pericolo
ed agli of i
3.conjunction
---- General
notice
and
specification
before
use.
avvisi riportati in questo
manuale.
environment-friendly
way and
in accordance with the directives of respective countries. Such w
must be carried out in areas intended for this purpose. Recyclable material should be taken care o
1.9
Uso
inauthorities.
luoghi
The
majority
of pubblici
thisEnvironmentally
truck consists hazardous
of steel, it waste,
can besuch
completely
recycled.
Waste
specialized
as oil filters,
batteries
and materia
electron
Lo
stacker
non
deve
essere
utilizzato
su
delle
strade
pubbliche
salvo
nelle
zone
specifiche.
conjunction
with repairs,
maintenance,
cleaning health,
scrapping,
must be
collected and disposed of in
willPrestare
have a attenzione
negative
effect
on the
if handled
incorrectly.
alle guide
delenvironment,
dispositivo diorsollevamento.
environment-friendly way and in accordance with
the directives of respective countries. Such w
4
must be carried out in areas intended for this purpose. Recyclable material should be taken care o
)
1.10 Distanza di sicurezza tra i veicoli
Si prega di ricordarsi che il veicolo che si trova davanti a se può sempre frenare all’improvviso.
Mantenere una distanza di sicurezza.
1.11 Passegeri
I passeggeri non devono salire sullo stacker, salvo indicazione contraria.
1.12 Uso in ascensore o su piattaforma elevatrice
L’uso dello stacker in ascensore o su piattaforme elevatrici è solo previa autorizzazione. Prima
di far entrare uno stacker in un ascensore o in un montacarichi, assicurarsi che questo sia in
grado di sopportare la massa totale costituita dallo stacker, dal carico, dall’operatore ed eventuale personale di accompagnamento. Il carico deve essere sistemato correttamente per evitare
che tocchi le parete quando entra nell’ascensore. Se delle persone devono usare l’ascensore in
contemporanea allo stacker, devono entrare nell’ascensore dopo e uscire prima dello stacker.
1.13 Corridoi stretti e zone di lavori
In situazioni particolari, come quando lo stacker si trova in un corridoio stretto, le persone non
autorizzate devono allontanarsi dalla zona di lavoro ed il carico deve essere messo in uno speciale contenitore.
1.14 Modalità d’impiego
La velocità di marcia del carrello deve essere commisurata all’eventuale presenza di persone
nella zona di lavoro del carrello stesso, alla visibilità, allo stato di pavimentazione ed al carico.
In ogni caso il carrello deve essere fatto marciare a velocità tale da permettere l’arresto con tutta
sicurezza. Si consiglia di procedere a bassa velocità nelle curve, nei corridoi stretti e nelle vicinanze di porte automatiche o nelle vie ingombre. L’operatore deve essere capace di calcolare
con esattezza lo spazio occorrente per una frenatura d’arresto regolare. Evitare frenate brusche
(tranne in caso di emergenza), inversioni di marcia veloci o sorpassi in vie ingombre. E’ severamente proibito toccare o trasportare persone.
1.15 Visibilità
L’operatore deve guardare nella direzione di marcia per poter vedere i segnali stradali. Se l’ingombro del carico ostacola la visibilità dell’operatore, il trasporto va effettuato a marcia indietro, oppure si potrà ricorrere all’ausilio di un incaricato che segnali all’operatore la presenza di
eventuali ostacoli.
1.16 Circolazione su tratti in pendenza
Prima di manovrare lo stacker su tratti in pendenza assicurarsi che il manto stradale sia pulito e
non scivoloso. Il carico deve essere sempre rivolto verso il pendio. Le inversioni di marcia e le
soste sui tratti in pendenza sono proibite. Si deve marciare a bassa velocità sui tratti in pendenza, sia in salita sia in discesa. L’operatore deve essere pronto a frenare in ogni momento.
1.17 Limite di carico
Osservare attentamente e seguire tutte le segnalazioni di sicurezza presenti sul carrello. Non
sovraccaricare il carrello oltre i limiti di portata e non superare la pressione delle gomme indicati sulle apposite targhette.
1.18 Trasporti
Lo stacker deve essere guidato con le forche all’altezza tranne quando si devono sistemare o
portare i carichi. E’ meglio guidare lo stacker a marcia indietro quando possibile. In questo
modo la visibilità e la manovrabilità sono migliori. Quando si guida lo stacker con le forche in
avanti, le manovre sono più incerte.
5
this instruction book and warnings on the truck before using it.
1.19 Caratteristiche di carico
These
Operation
Instructions
of themesso
trucksulle
are forche,
edited for
you to
acquireSiand
Il carico
deve essere
correttamente
affinché
siacompletely
sicuro e affidabile.
con-maste
safety
of the truck.
sigliaoperation
di non manovrare
carichi troppo alti.
1.20 Stacker su una piattaforma di carico di un altro veicolo o su una piattaforma di raccordo
Specifications
of different
typessuofuna
thepiattaforma
trucks are di
described
these Operation
Instructions.
Prima di inoltrare
uno stacker
raccordo in
assicurarsi
che essa sia
debita- D
mente assicurata.
Non si deve
mai superare
portata nominale
piattaforma
di raccordo.
operation
and maintenance,
please
apply thelarelevant
parts for della
the type
of the truck.
Durante il transito lo stacker deve essere fatto procedere lentamente e con prudenza. Prendere
le dovute precauzioni per evitare lo slittamento dello stacker dalla piattaforma di raccordo.
Safety
specifications
and special
noticesmassima
are marked
with thedove
following
L’operatore
deve controllare
la portata
del veicolo
viene signs:
immesso lo stacker e
immobilizzare le ruote dello stacker mediante dei cunei.
1.21 Parcheggio
---- Safety
specification
must
observed
before
use topreviste.
avoid personal
injury.essere
1. Lo stacker
non deve
trovarsi al di
fuoribedelle
aeree di
parcheggio
Deve sempre
parcheggiato su una superficie piana. Se lo stacker possiede un freno di stazionamento, azionarlo. Le forche
devono essere nella posizione più bassa, in modo che nessuno vi possa inciampare
2.
---- Notice must be observed before use to avoid equipment damage.
accidentalmente. Lo stacker deve sempre essere spento. Le persone non autorizzate non devono
mai utilizzare lo stacker. Assicurarsi di togliere ogni volta la chiave di avviamento.
Se
stacker deve
essere
per unuse.
lungo periodo senza essere caricato, stac3.
----loGeneral
notice
and immobilizzato
specification before
care la batteria.
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1.22 Segnalazione
The majority
this truck acustico
consistsper
of attirare
steel, l’attenzione
it can be completely recycled. Waste mater
Utilizzare
sempreofl’avvisatore
conjunction with repairs, maintenance, cleaning or scrapping, must be collected and disposed of
1.23 Scarpe antinfortunistiche
environment-friendly
way and in accordance with the directives of respective countries. Such
Le scarpe
antinfortunistiche
devono sempre
indossate
quando
si utilizza
lo stacker,
se-care
must
be carried
out in areas intended
for this essere
purpose.
Recyclable
material
should
be taken
condo
la
norma
EN-345:1-S1.
specialized authorities. Environmentally hazardous waste, such as oil filters, batteries and electro
will1.24
have
a negative
effect on the environment, or health, if handled incorrectly.
Accessori/
rimorchi
Dopo la consegna, dovete contattare l’Azienda se volete aggiungere un rimorchio o un accessorio
cheinformation
potrebbe influire
sullaherein
stabilità
sulla capacità
frenatura at
dello
The
reported
is based
on datadiavailable
thestacker.
time of printing. Our prod
)
are constantly being developed and renewed.
Therefore, we reserve the right to modify our
products at any moment without prior notice and liability in any sanction.
to always verify possible updates and changes.
6
1
As a result, it is sugge
2. Specifiche tecniche
2.2 Caratteristiche tecniche
2.2.1 Scheda tecnica
Dimensioni base/ Basic dimensions/ Dimensions
Ruote e gommature/ Wheels
types Roues et bandages
Pesi/
Weight/ Poids
Caratteristiche/
Characteristics/
Caractéristiques
1.1 COSTRUTTORE / MANUFACTURER / CONSTRUCTEUR
1.2
1.3
1.4
1.5
1.6
1.8
1.9
2.1
2.2
2.3
3.1
3.2
3.3
3.4
3.5
3.6
3.7
4.2
4.3
4.4
4.5
4.9
4.15
4.19
4.20
4.21
4.22
4.25
4.32
4.33
Prestazioni/
Performance data/
Performances
4.34
4.35
5.1
5.2
5.3
5.8
5.10
Varie/
Other
Autres
Dati motore/
Elecric motor/
Moteurs
6.1
6.2
6.3
6.4
6.5
8.1
8.4
FALCONLIFT
Modello/Model designation/Désignation du constructeur
Alimentazione/Power supply/Mode de translation
Tipo di guida/Type of control/ Mode de conduite
Portata/Load capacity/ Capacité nominale
Baricentro del carico/Load centre/Centre de gravité de la charge nominale
Distanza del carico/Load distance/Déport avant de la charge
Interasse/Wheelbase/Empattement
Peso proprio/Service weight/Poids à vide
Pressione sugli assali, con carico lato guida-lato carico/Axle loading, laden front-rear / Charge par essieu
avec charge côté conducteur-côté charge
Pressione sugli assali, senza carico lato guida-lato carico/Axle loading, unladen front-rear/Charge par
essieu à vide côté conducteur-côté charge
Gommatura/Tyres/Equipement roues
Dimensioni ruote - lato guida/ Tyre size – front /Dimensions des roues côté conducteur
Dimensioni ruote - lato carico/ Tyre size – rear / Dimensions des roues côté charge
Ruote pivottanti/Castor wheels/Roue pivotante
Numero ruote (x= trazione) lato guida-lato carico / Wheels – number (x= dive wheel) front-rear / Roues,
nombre (x = roue motrice) côté conducteur-côté charge
Carreggiata anteriore/Track width-front / Voie - côté conducteur
Carreggiata posteriore/Track width rear/Voie - côté charge
Altezza montante abbassato/Lowered mast height/Hauteur du mât abaissé
Alzata libera/ Free Lift/Levée libre
Altezza di sollevamento/Lift height/Hauteur de levée
Altezza montante sfilato/Extended mast height/Hauteur hors tout mât déployé
Altezza timone in posizione di guida min. - max./Tiller height in drive position min. - max. / Hauteur du
timon en position de conduite min. - max.
Altezza forche abbassate/Lowered forks height/Hauteur sur fourches, en position basse
Lunghezza totale/Overall lenght/Longueur totale hors tout
Lunghezza compreso spessore forche/Lenght to front face of forks/Longueur de la partie motrice, jusqu‘à la
face avant des fourches
Larghezza totale/Overall width/Largeur totale du châssis
Dimensioni forche/Forks dimensions/Dimensions des fourches
Scartamento esterno forche/Width over forks/Ecartement extérieur des fourches
Luce libera a metà passo/Ground clearance at the centre of wheelbase/Garde au sol au milieu de
l‘empattement
Larghezza corsia di lavoro con pallet 1000x1200 trasversale/Aisle width for pallet 1000x1200 crossways/
Largeur d‘allée pour palette 1000 x 1200 en largeur
Larghezza corsia di lavoro con pallet 800x1200 longitudinale/Aisle width for pallets 800x1200 lengthways/Largeur d‘allée pour palette 800 x 1200 en longueur
Raggio di volta/Outer turning radius/Rayon de giration
Velocità di traslazione con-senza carico / Travel speed, laden-unladen / Vitesse de translation avec-sans charge
Velocità di sollevamento con - senza carico / Lift speed, laden-unladen / Vitesse de levée avec-sans charge
Velocità di discesa con-senza carico / Lowering speed, laden-unladen / Vitesse de descente avec-sans
charge
Pendenza massima superabile con-senza carico / Max. greadibility, laden-unladen / Rampe maximum
avec-sans charge
Freno di esercizio/Service brake/Frein de service
Motore di traslazione, potenza s2 60min/Drive motor hourly rating s2/Moteur de translation, puissance
s2 = 60 mn
Motore di sollevamento,potenza s3 15%/Lift motor rating at s3 15%/Moteur de levée, puissance s3 = 15%
Batteria secondo DIN 43531/35/36 A,B,C,non / Battery equipment acc. to DIN 43531/35/36 A,B,C,non /
Batterie selon la norme DIN 43531/35/36/A,B,C,non
Voltaggio e capacità nominale della batteria k5/Battery voltage and nominal capacity k5/Tension de la batterie
et capacité nominale K5
Peso batteria/Battery weight/Poids de la batterie
Tipo di comando di marcia/Type of drive control/Commande de vitesse
Soglia rumore secondo EN 12053, orecchio operatore/Average noise peak at operator’s ear acc. to EN
12053/Niveau sonore moyen, mesuré à l‘oreille du cariste selon EN12053
7
FLLEO1229AL
Q
c
x
y
kg
mm
mm
mm
kg
FLLEO1232
FLLEO1236
Elettrico/Electric/Electrique
Da terra/Pedestrian/Accompagnant
1250
600
796
1278
910
910
930
kg
1030/1130
1030/1130
1040/1140
kg
670/240
670/240
685/245
mm
mm
mm
Poliuretano/Polyurethane/Polyuréthane
Ø 252x89
Ø 80x70 / Ø 80x93
Ø 150x54
1x+2/4
b10
b11
h1
h2
h3
h4
mm
mm
mm
mm
mm
mm
h14
mm
940/1320
h13
l1
mm
mm
81
1908
l2
mm
758
b1
s/e/l
b5
mm
mm
mm
890
60/180/1150
570/685
m2
mm
26
Ast
mm
2224
Ast
mm
2158
Wa
mm
km/h
mm/s
1590
5.2/5.5
110/170
mm/s
120/130
%
6/12
1946
1490
2820
3276
650
390/505
2096
158
3120
3576
2296
158
3520
3976
Elettromagnetico/Electromagnetic/Electromagnétique
kw
1.2
kw
2.2
3PzS
V/Ah
24/210
kg
-Mosfet
dB(A)
67
(QJOLVK
Foreword
Welcome to use this low lift pallet truck. For your safety and correct operation, please carefully
this instruction book and warnings on the truck before using it.
(QJOLVK
Foreword
These Operation Instructions of the truck are edited for you to completely acquire and maste
Welcome
to use of
this
lift pallet truck. For your safety and correct operation, please carefully
safety operation
thelow
truck.
(QJOLVK
this instruction book and warnings on the truck before using it.
Foreword
Specifications of different types of the trucks
are described in these Operation Instructions. D
operation
and
maintenance,
please
apply
the
relevant
parts
forcorrect
thecompletely
type
of theacquire
truck.
These
Operation
Instructions
of the
truck
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edited
forand
you
to
and
maste
Welcome
to use
this
low lift pallet
truck.
For
your
safety
operation,
please
carefully
safety
operationbook
of the
truck.
this instruction
and
warnings on the truck before using it.
Safety specifications and special notices are marked with the following signs:
Specifications of different types of the trucks are described in these Operation Instructions. D
These
Instructions
of the truck are edited for you to completely acquire and maste
2.2.2 Operation
Scheda tecnica
stacker standard
operation
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relevant
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safety
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avoid
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standard. Gli stacker non standard, gli equipaggiamenti aggiunti, ecc. possono dare altri dati.
L’Azienda si riserva il diritto di apportare modifiche o migliorie senza alcun preavviso.
Safety specifications and special notices are marked with the following signs:
Specifications
of different
of thebefore
trucksuse
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noticecontinuo
and specification
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mentre si guida, si utilizza il dispositivo di sollevamento o quando si va a velocità sostenuta. Il
Safety
and special
notices
are marked with the following signs:
livellospecifications
di pressione sonora
è misurato
all’orecchio.
elettromagnetica
(EMC).
Il costruttore
conferma
i test dell’emissione
elettroma2. Compatibilità
Notice
observed
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equipment
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conjunction
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Safety
be
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before use must
to avoid
personal and
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2.
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Notice mustEnvironmentally
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use to waste,
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filters, batteries and electro
2.2.4 Condizioni
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The a
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must be carried out in areas intended for this purpose. Recyclable material should be taken care
2.3 Illustrazione e etichetta segnaletica sullo stacker
specialized
authorities.
Environmentally
hazardous
such
as
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and electro
are constantly
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and renewed.
we
reserve
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right to
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majority
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15 Pulsante
di sollevamento
products
at any
moment without prior notice and liability in any sanction. As a result, it is sugg
environment-friendly
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to always
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possible
updates
and for
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must
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this purpose.
should
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information
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the time
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are have
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will
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per il sollevamento
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information
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available at the time of printing. Our pro
to always verify possible updates and changes.
are constantly being developed and renewed.
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8
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products at any moment without prior notice and liability in any sanction.
As a result, it is sugg
These
Instructions
of the
truck
are
edited
for you
to completely
SafetyOperation
specifications
andlift
special
notices
are
marked
with
thecorrect
following
signs:acquire and master
Welcome
to use this
low
pallet
truck.
For
your
safety
operation,
Safety specifications
and
special
notices
are marked
withand
the following
signs: please carefully r
safety
operationbook
of the
truck.
this instruction
and
warnings on the truck before using it.
e avviamento
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specification
must
be
observed
before useintothese
avoidOperation
personal injury.
1. 3. Trasporto
Specifications
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of
thebe
trucks
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Instructions. Du
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specification
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before
use
to
avoid
personal
injury.
1.
These Operation Instructions of the truck are edited for you to completely acquire
and master
3.1 Caricato
da una gru
operation
and maintenance,
please apply the relevant parts for the type of the truck.
safety
operation
of the
truck.
2.
---- Notice
must
be observed before use to avoid equipment damage.
2.
---Notice
must
bedel
observed
before
use to avoidusato
equipment
damage.
La capacità di carico
dispositivo
di sollevamento
deve essere
appropriata (Portata
superiore
al
peso
netto
dello
stacker;
vedere
scheda
tecnica).
Safety specifications and special notices are marked with the following signs:
Specifications
of differentdispositivo
types of èthe
trucks
are described in these Operation Instructions. Du
La
stata
appositamente
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General del
notice and specification
before use.studiata dal costruttore per facilitare il
trasporto.
3.
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notice and
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operation
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please
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can
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of damage.
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must
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---- Safety
must for
be observed
before
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must
be carried
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in areas intended
this purpose.
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specialized
authorities.
Environmentally
hazardous
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3.2
Messa
in
servizio
3.
---General
notice
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before
use.
specialized authorities. Environmentally hazardous waste, such as oil filters, batteries and electron
will have a negative effect on the environment, or health, if handled incorrectly.
will have a negative effect on the environment, or health, if handled incorrectly.
2.
---- Notice
mustpossono
be observed
before
use to avoid
equipment
damage.
Solo
le batterie
alimentare
lo stacker.
La corrente
alternata
danneggia il circuito
elettrico.
La lunghezza
del
cavoconsists
della batteria
deve itessere
inferiore
a 6m. recycled. Waste materia
The
majority
of this
truck
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The
information
reported
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based
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at the time
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information
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conjunction
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General notice and specification before use.
are constantly
being
developed
and
renewed.
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we ereserve
the right
to esigenmodify
our
environment-friendly
way
and delle
in and
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withTherefore,
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of
countries.
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chebeing
l’assemblaggio
parti
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siadirectives
completo
cherespective
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Installare
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Caricare
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and changes.
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the time
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prodo
specialized authorities. Environmentally hazardous waste, such as oil filters, batteries and electron
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products at any moment without prior notice and liability in any sanction. As a result, it is sugge
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to always verify possible updates and changes.
are constantly being developed and renewed. Therefore, we reserve the right to modify our
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products at any moment without prior notice and liability in any sanction.
to always verify possible updates and changes.
1
1
1
9
As a result, it is sugge
Foreword
4. Manutenzione, ricarica e sostituzione della batteria
Welcome to use this low lift pallet truck. For your safety and correct operation, please carefully r
Manutentione
this4.1
instruction
book and warnings on the truck before using it.
Le operazioni di ricarica, riparizione e sostituzione della batteria devono essere effettuate da personale qualificato.
These Operation Instructions of the truck are edited for you to completely acquire and master
4.2 Ricarica della batteria
safety
operation
ofLEO
the truck.
Gli stacker
serie
sono dotati di un caricabatteria specifico alla loro batteria.
Prima di caricare la batteria, assicurarvi che il caricabatteria, il pulsante d’emergenza e la chiave
di accensione siano su “OFF”. Caricare la batteria
in un luogo asciutto e ventilato e allontanarla
(QJOLVK
Specifications
of
different
types
of
the
trucks
are
described
these
Operation
Instructions.
da fonti di calore o fiamme. Quando si usa lo stacker,
la batteriaindeve
essere
caricata almeno
una Du
volta al and
mese.
operation
maintenance,Foreword
please apply the
relevant parts for the type of the truck.
Foreword
La
batteria
deve
essere
ricaricata
debitamente
e
con regolarità. Quando è scarica, una spia cominWelcome to use this low lift pallet truck. For your safety and correct operation, please carefully read
cia
a
lampeggiare
sull’indicatore
scarica
batteria
durante l’uso. Si prega di ricaricare immediatathis instruction book and warnings on the truck before using it.
Welcome
to
use
this
low
lift
pallet
truck.
For
your
safety
correct operation,
mente
la batteria. and special notices are marked
Safety
specifications
withand
the following
signs: please carefully r
Ricarica
completamente
automatica:
lothe
stacker
provvisto
di un
These
Operation
Instructions
the truck
are edited for
to
completely
acquire and
master
thecaricabatteria intelligente e comthis
instruction
bookofand
warnings
onyou
truckèbefore
using
it.
pletamente
automatico.
Quando la spina è attaccata alla corrente, l’indicatore rosso lampeggia. Il
safety
operation of the
truck.
caricabatteria adatta automaticamente la corrente secondo le capacità residuali della batteria che
Specifications
different
of the trucksDopo
are described
in
these
Operation
Instructions.
During
assicura
ricarica.
avertruck
ricaricato
la batteria,
una spia
verde
lampeggia
e laand
carica
----ofun’ottima
Safetytypes
specification
be
observed
before
personal
injury.
1.
These
Operation
Instructions
ofmust
the
are
edited
for use
you to
to avoid
completely
acquire
master
operation
and
maintenance,
please
apply
the
relevant
parts
for
the
type
of
the
truck.
è automaticamente fermata. La carica può durare 5 - 7 ore.
safety operation of the truck.
and special notices are marked with the following signs:
2.Safety specifications
Notice
must belaobserved
before non
useètocompletamente
avoid equipment
damage.
E’---proibito
ricaricare
batteria quando
scarica.
(QJOLVK
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la
i tappi
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essereOperation
aperti per far
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l’aria.---Prima
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degli
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3.
General
notice and
specification
use.
operation
and
maintenance,
please
apply
relevant
partsoggetti
for themetallici
type of the
2.
---- Notice must be observed before use to avoid equipment damage.
i giunti
dei cavi e delle prese non siano danneggiati. Tutte le misure di sicurezza, incluse le regole
fornite e le procedure per la ricarica devono essere rigorosamente osservate.
3. ) ---- General notice and specification before use.
Safety
specifications
notices of
aresteel,
marked
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thecompletely
following signs:
The
majority of and
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it can
recycled. Waste materia
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Prima
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The
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1) Se l’elettrolito
della maintenance,
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o seorand
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±purpose.
0.005
allaelectronics,
temperatura
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taken care o
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specialized
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constantly being
developed and renewed. Therefore, we reserve the right to modify our own
continua
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products at any moment without prior notice and liability in any sanction. As a result, it is suggested
The information reported herein is based on data available at the time of printing. Our prod
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in 2 tappe:
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notice
and specification
before use.
always
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changes.
are constantly being developed and renewed. Therefore, we reserve the right to modify our
A) Quando il voltaggio finale degli elementi è inferiore a 2.4V, la corrente deve essere a 0.5Am;
B)The
Quando
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alza a 2.4V,
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products
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majority
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Proseguire la carica fino a quando delle bolle d’aria escono dall’elettrolito. Assicurarvi che il voltaggio
conjunction
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or densità
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to always
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di equalizzazione
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haveRicarica
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Durante l’uso, se la capacità del voltaggio non è omogenea, vuol dire che manca l’elettrolito.
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1) Il voltaggio
di scaricawithout
degli elementi
è inferiore
al valore
(1.7V/per elemento).
products
at any moment
prior notice
and liability
in finale
any sanction.
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2) Gli elementi hanno un tasso elevato di scarica (es. quando il motore di guida e il motore di
sollevamento
sincronia).
to always
verify lavorano
possible in
updates
and changes.
10
These Operation Instructions of the truck are edited for you to completely acquire and master
3) Battery has not been timely recharged after discharged.
safety operation
the truck.
4) Underof
charged
battery or battery not used for a long time.
3) La batteria
non
è
stata
regolarmente ricaricata dopo la scarica.
Steps for balance charge:
4) La batteria è stata scaricata a fondo o non è stata utilizzata per un lungo periodo.
1) Charging
with current
0.1Ithe
5A. trucks are described in these Operation Instructions. Du
Specifications
of different
typesof of
2)and
the di
voltage
reaches
andthe
the relevant
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out the
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operation
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please2.5V
apply
of the truck.
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conthe
la corrente
0.1 I5A.
current of con
0.05valore
I5A.
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il voltaggio
raggiunge
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bolle
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continuare
la
3) When
the battery
is fully charged,
stop
charging
half an hour.dall’elettrolito,
Then keep on charging
with the
ricarica
con
la
corrente
a
0.05
I5A.
Safety specifications
and special
notices are marked with the following signs:
of 0.025
I5A for 1 hour. ricaricata, interrompere la ricarica per mezz’ora. Poi, ri3)Quando current
la batteria
è completamente
4) laAfter
stop charging
for half
hour,
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prendere
ricarica
con corrente
a an
0.025
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percharging
un’ora.with the current of 0.025 I5A for 1 hour again.
4)Dopo
mezz’ora,continuare
la ricarica
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un’altra
ora as
a 0.025
I5A.
5) l’interruzione
Repeat step 4diunless
the air bubbles come
out from
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soon as
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la
fase
4
tranne
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delle
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d’aria
fuoriescono
dall’elettrolito
quando
il
caricabatte---- Safety
specification
must
be
observed
before
use
to
avoid
personal
injury.
1. 5)Ripetere
connected to the power supply.
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Balance charging is essential monthly for the battery in use.
2.
----opportuno
Notice must
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before use
avoid equipment
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Battery capacity meter: Discharging status of battery is indicated on battery capacity meter with ten
batteria
3. 4.3 Indicatore
---General
notice and specification Foreword
before use.
indicator bars for each 10% increase.
With the consumption of battery capacity, the lighting bars will
Indicatore
livello
dellalift
batteria:
lo stato
dimark
carica
della and
batteria
è indicato
dall’indicatore
di
descend
downwards
from
the top.
The
ofsafety
“Alarm”
will correct
appear
when
residual
capacity
of
Welcome
to di
use
this low
pallet
truck.
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your
operation,
please
carefully
livello
batteriabattery
con
segmenti
che
indicano
ciascuno
a be
10%completely
d’incremento.
at 30%.
Now,
the battery
is ready
charging.
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majority
of dieci
this
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this
instruction
booksiand
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on the
truck before
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it.
Quando
la
batteria
scarica,
i
segmenti
luminosi
si
spengono
da
“1”
fino a “0”.
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mark repairs,
of “Alarm”maintenance,
and a flash “Stop”
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Il segnale “ALARM” appare quando la capacità residua della batteria è inferiore o uguale
al 30%.
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appaiono
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These
of
the for
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to material
completely
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purpose.
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o
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Sufficient
Charge
Required
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Insufficient
specialized
authorities.
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is based
on data parts
available
at type
the time
of truck.
printing. Our prod
operation
and maintenance,
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for the
of the
are constantly being developed and renewed. Therefore, we reserve the right to modify our
Safety specifications
andwithout
specialprior
notices
areand
marked
with
products
at any moment
notice
liability
in the
anyfollowing
sanction.signs:
As a result, it is sugge
to always verify possible updates and changes.
1.
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meter indicates
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soon after
lifting system works, the
---- Notice
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be observed
before capacity
use to avoid
equipment
damage.
Capacità sufficiente
2.
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Ricarica richiesta
Capacità insufficiente
lifting function will be resumed only after recharging the battery to at least 70% of the capacity.
Se----l’indicatore
batteriaand
segnala
che la capacità
èuse.
insufficiente subito dopo che il sistema di
3. sollevamento
General
notice
specification
before
è attivo,
la funzione
di sollevamento
riprenderà
solo dopo aver ricaricato la batteria
almeno al 70%.
10
The majority of this truck consists of steel, it can be completely recycled. Waste mater
conjunction with repairs, maintenance, cleaning or scrapping, must be collected and disposed of
environment-friendly way and in accordance with the directives of respective countries. Such
must be carried out in areas intended for this purpose. Recyclable material should be taken care
specialized authorities. Environmentally hazardous waste, such as oil filters, batteries and electro
will have a negative effect on the environment, or health, if handled incorrectly.
)The information reported herein is based on data available at the time of printing. Our prod
1
11 Therefore, we reserve the right to modify our
are constantly being developed and renewed.
5. Funzionamento
5
Operation instructions
Timone
5.15.1
Control
handle
(QJOLVK
Foreword
1 Pulsante di discesa
2 1.Lowering
Marcia avanti e indietro
Avvisatore
2.FWD-BWD
Tuning Knob
These Operation Instructions of the truck are edited for you to completely acquire3and
master the acustico
4
Pulsante
di
arresto
safety operation of the truck.
3 Horning Button
5 4.Reversing
Pulsante di sollevamento
Welcome to use this low lift pallet truck. For your safety and correct operation, please carefully read
this instruction book and warnings on the truck before using it.
Specifications of different types of the trucks are described in these Operation Instructions. During
operation and maintenance, please apply the relevant parts for the type of the truck. 5.Raising Button
Safety specifications and special notices are marked with the following signs:
5.25.2Starting
of Truck
Messa up
in moto
�TheL’operatore
deveconfirm
assicurarsi
che non
vi siano
nellabefore
zona di lavoro durante la messa in
[moto
operator must
no persons
staying
in the persone
danger area
dello stacker e durante il suo funzionamento o quando sta caricando della merce.
---- Safety specification must be observed before use to avoid personal injury.
1.
2.
---Notice
must be observed
before
use
to avoid
equipment damage.
starting
and
operating
theprima
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ordi
lifting
cargos.
Controlli
quotidiani
ogni
messa
in moto
Verificare
lo stato
generale
dello
stacker (particolarmente le forche
Routine
Starting
upuse.
3.
----Checking
General noticebefore
and specification
before
Verificare il fissaggio della Foreword
batteria e la connessione dei cavi.
z Check if any external truck defects (especially wheels and pallets)
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e le ruote)
Messa in moto:
- Ruotare e premere il pulsante di emergenza.
- Inserire la chiave nell’interruttore e girarla nella posizione “I”
- L’indicatore della batteria indica la capacità attuale.
z Rotate and turn on emergency parking switch
- Verificare il funzionamento dell’avvisatore acustico
)
The information
based
on
available
at
time
of printing.
products
of different
typesherein
of lock
theis trucks
are
described
these
Operation
Instructions.
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- Verificare
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funzionamento
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Insert
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are
constantly
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and renewed.
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reserve
the right
to modify our own
Ora,
i controlli
precedenti
la messa
in we
moto
sono
completati.
Welcome
to use this
low lift
pallet
truck. For
your safety
correct operation,
please
carefully
read
The majority
of this
truck
consists
of steel,
it can and
be completely
recycled.
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material
in
conjunction
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orcable
scrapping,
and disposed of in an
instruction
and maintenance,
warnings
on the
truck
using
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ifbook
battery
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environment-friendly way and in accordance with the directives of respective countries. Such work
must be carried out in areas intended for this purpose. Recyclable material should be taken care of by
Truck
starting
upEnvironmentally
These Operation
Instructions
of the truck
are edited
for you
acquire and electronics,
master the
specialized
authorities.
hazardous
waste,
suchtoascompletely
oil filters, batteries
will
have
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negative
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on the environment, or health, if handled incorrectly.
safety operation of the
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z
products at any moment without prior notice and liability in any sanction. As a result, it is suggested
Safety specifications and special notices are marked with the following signs:
zto always
Check
the
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ofand
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possible
updates
changes.
5.3 Funzionamento dello stacker
5.3.1 Messa in moto, guidaForeword
e parcheggio
z1. �
Check
the
braking
function
of
control
handle
---Safety
specification
must
be
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before
use to avoid
personal injury.
Prestare massima attenzione
durante
la messa
in moto e il funzionamento dello stacker, soWelcome to use this low lift pallet truck. For your safety and correct operation, please carefully read
Now,
the
preparation
before
starting
up
of
the
truck
is completed.
prattutto
quando
le
parti
del
corpo
sporgono
dalla
sagoma
dello stacker.
this instruction
bookmust
and be
warnings
on before
the truck
before
using
it.
2.
---- Notice
observed
use
to avoid
equipment
damage.
È severamente proibito trasportare o sollevare persone con lo stacker.
(QJOLVK
5.3
The Truck Operation
)
Pulsante d’arresto (emergenza)
These Operation
Instructions
the truck are
edited
for you to completely acquire and master the
3.
---- General
notice andofspecification
before
use.
5.3.1
Starting up, Driving and Parking
safetyOperation
operation of theof
truck.
(QJOLVK
caso d’emergenza, premere
il pulsante di arresto e tutte le funzioni del sistema elettrico saranForeword
[InnoEnough
caution must be attached for starting up and driving of the truck, especially when the
interrotte.
The majority of this truck consists of steel, it can be completely recycled. Waste material in
Specifications
of differentmaintenance,
types of the cleaning
trucks are
described in
these
Operationand
Instructions.
During
conjunction
or safety
scrapping,
beoperation,
collected
disposed
of
in
an
Welcome
towith
use repairs,
this low lift pallet truck.
For your
and must
correct
please
carefully
read
it.
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necessary,
please
replace
the
gas
spring
of
the
handle.
operation
and
maintenance,
please
apply
the
relevant
parts
for
the
type
of
the
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environment-friendly
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in accordance
with the directives
of respective
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person
body
reaching
of
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during
it
this instruction
warnings
on for
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before using
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must
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out inand
areas
intended
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up
specialized
authorities.
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waste,
such
as oil filters,
Safetyperson.
specifications
and
special noticeshazardous
are marked
with the
following
signs:batteries and electronics,
other
will
have
a negative
effect on the
health,
handled
incorrectly.
These
Operation
Instructions
of environment,
the truck are or
edited
forifyou
to completely
acquire and master the
is prohibited to carry any
Frenatura forzata
In caso d’emergenza, rilasciare il timone e lo stacker si ferma automaticamente (arresto d’emer1
The
battery case must be
covered and checked to be reliable before starting up the truck.
genza).
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to avoid
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1.
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based on data
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atritornare
thepersonal
time of printing.
il timone
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Starting
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When
parking
urgently,
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switch
then
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electric
control functions are cut
Specifications
of
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of
therenewed.
trucksassicurarsi
areTherefore,
described
indi
these
Operation
During
are
constantly
being
developed
and
we
reserve
the and
right
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own
nella
posizione
B1press
(freno),
trovare
e Instructions.
2.
---Notice
must be observed
before
use
to avoid
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operation
and
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apply
the
relevant
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for
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type
of
the
truck.
driving
speed
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controlled
byin the
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riparare
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products
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anyilmoment
without
and liability
any sanction.
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off.
gas.
to a
always
verify
possible
updates
and changes.
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Turn
into
range
“F”
3.
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---General
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andcontrol
specification
use.
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withdriving
the following
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Forced braking
zin
Adjust
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to thecontrol
direction
required
Messa
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If you
forced
stop,
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and Waste
then material
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Theare
majority
of thistotruck
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it can be completely
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---- Safety specification
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1. � Controllare
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and
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turn into
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environment-friendly
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and control
in accordance
with will
the directives
of the
respective
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work (B1).
chiusa e fissata correttamente prima della messa in
moto.La velocità è controllata dal timone. Mettere
il)
timone nella posizione “F”.
Scegliere la direzione di marcia girando il 11
timone a
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The
information
reported
herein
is
based
on
data
available
at
the time of printing. Our products
destra
o a sinistra.
Driving
The majority of this truck consists of steel, it can be completely recycled. Waste material in
2.
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be observed
before
to avoid
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must
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in areas
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6.2 Misure di sicurezza per la manutenzione dello stacker
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6.3 Manutenzione ed ispezioni
Un’accurata manutenzione è un importante fattore per il buon funzionamento dello stacker. Il
trascurare la manutenzione può essere fonte di pericolo per persone e cose.
14
Il programma di manutenzione è basato su un uso dello stacker in condizioni normali. Il ciclo di
manutenzione è accorciato se lo stacker viene utilizzato in ambienti polverosi o a temperature
inferiori allo zero e per impieghi particolarmente
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Si prega di seguire le fasi di manutenzione con questo programma:
W1= ogni50 ore di lavoro, almeno una volta alla settimana
M3= ogni 500 ore di lavoro, almeno una volta ogni tre mesi.
M6= ogni 1000 ore di lavoro, almeno ogni sei mesi.
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- Verificare se ci sono viti allentate sulle ruote e se necessario serrarle
- Verificare l’eventuale presenza di perdite nel sistema idraulico e ripararle se necessario
Sostituire i filtri idraulici.
6.4 Lista di manutenzione:
Standard: 0 (obbligatorio)
Cella frigorifera: # (facoltativo)
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4.1
5.1
5.2
5.3
5.4
Dispositivo di sollevamento
6.1
6.2
6.3
7.1
7.2
Sistema idraulico
7.3
Sistema elettrico
7.4
7.5
7.6
8.1
8.2
8.3
8.4
8.5
8.6
Programma di manutenzione
Controllo dei cuscinetti
Controllo di tutta la bulloneria
Controllo rumorosità ed eventuali perdite
Controllo livello olio
Lubrificazione
Controllo usura ed eventuali rotture
Controllo dei cuscinetti e assicurarsi che siano
adatti alle ruote
a)
Controllo sterzo
Controllo e regolazione del funzionamento
Controllo della funzione di regolazione della molla a gas e di eventuali perdite o rotture
Controllo dello stato d'usura dei freni
Controllo della connessione del freno e regolazione se necessario
Controllo del funzionamento usura e e regolazione
Controllo di eventuali bloccaggi della ruota di carica
Controllo dell'usura o presenza di cricche nelle
forche
Controllo del funzionamento
Controllo della presenza di eventuali perdite o di
rotture di tutti i giunti
b)
Controllo della presenza di eventuali perdite o di
rotture nel cilindro idraulico o negli equipaggiamenti
Controllo livello olio
Sostituzione filtro e olio
c)
Controllo funzione del regolatore di pressione
Controllo del funzionamento
Controllo della connessione e dello stato dei cavi
Controllo dell'amperaggio dei fusibili
Controllo degli interruttori
Controllo connettori e se necessario sostituzione
degli articoli usurati
Controllo funzionamento del dispositivo d'allarme
15
W
1
M
3
0
0
0
0
0
M
6
M
12
#
0
#
#
0
0
0
#
0
0
0
0
0
0
0
#
0
#
0
#
0
#
0
#
0
0
0
0
#
0
Electrical system
Motore
Motor
Batteria
9.1
9.2
9.3
10.1
10.2
10.3
10.4
Battery
Lubrificazione
11.1
12.1
Controlli supplementari
Lubrication 12.2
cables, and if any damage
Inspection of Amperage of fuse
Inspection of safety, reliability and function of switches
8.4
unlocking
cam
equipment
Controllo and
dell'usura
delle
spazzole
Inspection
of
connector,
replace the worn part if
Controllo
fissaggio motore
8.5
necessary
Pulizia del motore con un aspirapolvere, controllo
8.6 statoInspection
of function
of alarm equipment
dello
di usura del
commutatore
9.1
Inspection
of
wearing
state ofdell'acido
carbon brush
Controllo voltaggio, densità e livello
#
9.2
Inspection
of
safety
of
motor
attachment
della batteria
Clean
motor
frame
with
vacuum
cleaner,
inspection
of
Controllo
stato terminali di connessione, lubrifi9.3
#
wearing
state
of
commutor
care se necessario
Inspection of density and capacity of acid, voltage
of
Pulizia
#
10.1 dei connettori e controllo fissaggio
battery
Controllo dello stato di usura del cavo e sostituInspection of safety device of connection terminal,
zione
10.2 se bisogno
applicability of grease
Lubrificare
le parti dello stacker secondo la tabelClean connector of battery, inspection of compactness
#
la10.3
delle lubrificazioni
of fit
Controllo Inspection
dei problemi
massa
sistema
of nella
damage
of del
battery
cable, replace it if
10.4
elettronico
necessary
Controllo Paint
della grease
velocitàtodithe
guida
della corsa
truckeaccording
to del
the time schedule
11.1
freno
of lubrication feeding
Controllo
velocitàofdithe
sollevamento
e di discesa
Inspection
fault in grounding
of electrical system
12.1 della
Controllo del
dispositivo
di
sicurezza
e
di
chiusura
Inspection of driving speed and braking distance
12.2
8.3
12.3
12.4
Integrated
13.1 Messa in servizio con carico
measurement
Inspection of lifting and lowering speed
12.3
Dimostrazioni
la manutenzione, lo stacker è certificato per
13.2 Dopo
Inspection
safety device and closing device #
12.4 affidabile per of
essere
l'operatore
13.1
Commissioning under load rating
0
0
#＃
0
0
●
● 0
●
●
＃
●
0＃
●
0＃
●
0＃
●
＃
●
0
●
0
●0
0
0
0
●
●
●
●
a) Dopo 100 ore di
lavoro dalla consegna, verificare
se cimaintenance,
sono viti allentate
sulle
e se necessario
(QJOLVK
Demonstration
After above
the truck
is ruote
certificated
to be ＃serrarle.
●
13.2verificare che non ci sano perdite nel sistema idraulico e se necessario sostituire i pezb) Dopo 100 ore di lavoro dalla consegna
reliable for operator
zi.
Foreword
100
hours
afterA initial
operation,
check
if la
any
loose nuts on wheels and tighten them if
d)Dopo 500 a）About
ore di lavoro
dalla
consegna
circa 500
ore di lavoro
dopo
consegna.
Welcome to use this low lift pallet truck. For your safety and correct operation, please carefully read
necessary
6.5 Riparazione
e manutenzione
b）About
100 hours after initial operation, check if any leakage of hydraulic parts and tighten them if
this instruction book and warnings on the truck before using it.
These Operation Instructions of the truck are edited for you to completely acquire and master the
required
safety operation of the truck.
6.5.1 Operazioni preliminari alla manutenzione
d) 500 hours
initial operation
Prima di effettuare
le after
operazioni
di manutenzione, agire come segue:
Specifications of different types of the trucks are described in these Operation Instructions. During
operation and maintenance, please apply the relevant parts for the type of the truck.
- Posizionare
il carrelloSpecifications
elevatore su una
superficie
piana ed assicu6.5 Operation
of Repair
and Maintenance
rarsi
che
non
ci
possano
essere
spostamenti
accidentali.
Safety specifications
andPreparation
special notices are
following
signs:or maintained
ofmarked
truckwith
tothe
repaired
- Premere6.5.1
il pulsante
di emergenza
e be
staccare
la batteria.
Prepare all necessary safety measures to avoid possible
---- Safety
specification
must precauzioni
be the
observed
beforese
use
avoid personal
injury.
1. � Prendere
accident
during
course
ofsito
repair
andeffettuare
maintenance
by di
le dovute
devono
lavori
manutenzione
con lethe
forche
o lopreparations:
stacker sollevato. Fare riferimento
completing
following
2.
---- Notice must be observed before use to avoid equipment damage.
al capitoloz“Trasporto
e messa
in moto”.
Parking the
truck safely
3.
---- General
and specification
before use.
z notice
Press
emergency
6.5.2 Controllo
livello
olio parking switch and cut off the power of
the battery.
)
Allestire lo stacker per la riparazione o per la manutenzione;
truck, protection measures
- Rimuovere le 4 viti (2) e (10)
- Aprire entrambe le parti del cofano (1) e (3)
In case of lifting of the truck,
- Verificare il livello dell’olio nel serbatoio.
Le procedure d’installazione sono fatte in sequenza contraria.
16
)
The information
reported herein
based on dell’olio
data availableidraulico,
at the time of printing.
Our products
Durante
il controllo
delislivello
le forche
devono essere alla minima altezza.
The majority of this truck consists of steel, it can be completely recycled. Waste material in
conjunction with repairs, maintenance, cleaning or scrapping, must be collected and disposed of in an
the operation
done after
lifting countries.
of the forks
or lifting of the
environment-friendly wayWhen
and in accordance
with theisdirectives
of respective
Such work
must be carried out in areas intended for this purpose. Recyclable material should be taken care of by
should
be taken to
avoid waste,
slipping
over ofand
theelectronics,
forks or the truck.
specialized authorities.
Environmentally
hazardous
suchor
asturning
oil filters, batteries
will have a negative effect on the environment, or health, if handled incorrectly.
[
are constantly being developed and renewed.
Therefore, we reserve the right to modify our own
6.5.3 Controllo dei fusibili
As a result, it is suggested
lo stacker
la riparazione o per la manutenzione.
to Allestire
always verify possible
updatesper
and changes.
- Aprire entrambe le parti del cofano (1) e (3)
- Consultare la scheda dei fusibili per conoscere il voltaggio e sostituirli se necessario.
products at any moment without prior notice and liability in any sanction.
16
Foreword
CODICE
DESCRIZIONE
AMPERAGGIO
Fusibile
WelcomeFU
to use this
lowdel
liftcircuito
pallet principale
truck. For your safety and correct 200A
operation, please carefully r
FU1
Fusibile del controllo guida
10A
this instruction book and warnings on the truck before using it.
FU2
Fusibile del controllo di sollevamento
6A
6.5. 4 Uso dello stacker dopo la manutenzione
These Operation Instructions of the truck are edited for you to completely acquire and master
safety
operation
of the truck.
Dopo
la manutenzione
o la riparazione, prima di utilizzare lo stacker:
(QJOLVK
- Pulire lo stacker;
Specifications
different types of the trucks
are described in these Operation Instructions. Du
Foreword
- Controllareof
i freni;
- Controllare
il pulsante d’emergenza;
operation
and maintenance,
please apply the relevant parts for the type of the truck.
Controllare
l’avvisatore
acustico.
Welcome to use
this low lift
pallet truck. For your safety and correct operation, please carefully
this
book and
and dello
warnings
on theare
truck
before
using
6.6instruction
Immagazzinamento
stacker
Safety
specifications
special
notices
marked
with
the it.
following signs:
(QJOLVK
In caso di un lungo periodo di immagazzinamento, per più di 2 mesi, si deve
collocare lo stacker
These
Instructions
the truck
are edited for you to completely acquire and maste
in un Operation
luogo asciutto,
pulito e alofriparo
dal gelo.
Prima
di
depositare
lo
stacker,
prendere
le
dovute
precauzioni.
Durante
dopo l’immagazzina---- Safetyofspecification
before use to
avoid epersonal
injury.
1.safety operation
the truck. must be observed
Foreword
mento seguire se seguenti indicazioni:
�
Welcome
to Notice
usel’immagazzinamento,
this
lowbe
liftobserved
pallet truck.
For use
your
and
correct
operation,
please
carefully r
2.Specifications
---must
tosafety
avoid
equipment
damage.
Durante
lobefore
stacker
deve
essere
sollevato
per
tenere
le ruote
staccate
of different
types of the
trucks
are
described
in these
Operation
Instructions.
D
dal
suolo.
Cosi,
le
ruote
e
i
cuscinetti
non
si
deterioreranno.
Se
il
periodo
di
immagazzinamento
è
this
instruction book
and warnings onapply
the truckrelevant
before using
operation
maintenance,
partsit.forper
theavere
typemaggiori
of the truck.
superioreand
ai sei
mesi, si pregaplease
di contattare the
il servizio assistenza
istruzioni.
3.
---- General notice and specification before use.
6.6.1
Operazioni
preliminari all’immagazzinamento
These
Instructions
of the
truckare
aremarked
edited with
for you
to completely
SafetyOperation
specifications
and special
notices
the following
signs:acquire and master
safety
operation
of the
truck.
- Pulire
lo stacker
fondo;
The majority
ofa this
truck consists of steel, it can be completely recycled. Waste materia
- Verificare i freni;
conjunction
with
repairs,
maintenance,
cleaning
or scrapping,
must be collected and disposed of i
- Verificare
il livello
dell’olio
idraulico
e rabboccare
se necessario;
---Safety
specification
must
be
observed
before
use
avoid
personalcountries.
injury.
1.
Specifications
different
typesin ofaccordance
the trucks with
are described
intothese
Operation
Instructions.
environment-friendly
way
and
the directives
of respective
SuchDuw
- Lubrificare of
i pezzi
per proteggerli;
- Consultare
laout
lista
ricambi
da lubrificare;
must
be carried
indei
areas
intended
for this
Recyclable
should
be taken care o
operation
and maintenance,
please
apply
thepurpose.
relevant parts
for thematerial
type of the
truck.
Ricaricare
la
batteria;
specialized
Environmentally
hazardous
as oil filters,
batteries and electron
2.
----authorities.
Notice must
be observed before
use towaste,
avoid such
equipment
damage.
Staccare
e
pulire
la
batteria,
mettere
del
grasso
sugli
elettrodi.
will have a negative effect on the environment, or health, if handled incorrectly.
Safety specifications and special notices are marked with the following signs:
Si
seguireand
anche
le istruzionibefore
della manutenzione
della batteria.
3.
----consiglia
Generaldinotice
specification
use.
The information reported herein is based on data available at the time of printing. Our prod
6.6.2 Misure da prendere durante l’immagazzinamento
---- Safety
specification
observedTherefore,
before usewe
to reserve
avoid personal
injury.
1.
are constantly
being
developed must
and be
renewed.
the right
to modify our
Thedue
majority
of thislatruck
consists of steel, it can be completely recycled. Waste mater
Ogni
mesi: caricare
batteria.
conjunction
withmoment
repairs,without
maintenance,
cleaning
scrapping,
be collected
and disposed
of
products
at any
prior notice
and or
liability
in anymust
sanction.
As a result,
it is sugge
2.environment-friendly
---- funzionare
Notice must
be
observed
before
use
to
avoid
equipment
damage.
Fare
la
batteria.
way and in accordance with the directives of respective countries. Such
tomust
always
verify
possible
updates
and changes.
be carried out in areas
intended
for this purpose. Recyclable material should be taken care
E’ importante caricare regolarmente la batteria. Lo scarico totale provocherà lo scarico automatiauthorities.
Environmentally
hazardous
waste, such as oil filters, batteries and electro
co della
e potrebbe
guastarla.
3.specialized
----batteria
General
notice
and
specification
before use.
will have a negative effect on the environment, or health, if handled incorrectly.
6.6.3 Riavviamento
The
of this
truck herein
consists
steel,
can available
be completely
recycled.
WasteOur
materia
Themajority
information
reported
is of
based
onitdata
at the time
of printing.
prod
- Pulire
lo
stacker a fondo;
conjunction
with
repairs,
maintenance,
cleaning
or
scrapping,
must
be
collected
and
disposed
of i
- Consultare la lista dei ricambi da lubrificare;
are
constantly
being
developed
and
renewed.
Therefore,
we
reserve
the
right
to
modify
our
environment-friendly
way and
accordance
with the
directives of respective countries. Such w
- Pulire la batteria, mettere
delingrasso
sugli elettrodi
e connetterla;
- Ricaricare
batteria;
must
be carriedlaout
in areas intended for this purpose. Recyclable material should be taken care o
products
at any
moment
priornell’olio
notice and
liability
in any sanction.
As a result, it is sugge
Verificare
che
non
siawithout
dell’acqua
motore
e sostituirlo
se oil
necessario;
specialized authorities.ciEnvironmentally
hazardous
waste,
such as
filters, batteries and electron
Verificare
chepossible
noneffect
ci siaupdates
dell’acqua
idraulico
e sostituirla
necessario;
to -always
andnell’olio
changes.
will
have
a verify
negative
on
the environment,
or health,
if handledseincorrectly.
- Avviare lo stacker.
)
�
))
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)
)
)The information reported herein is based on data available at the time of printing. Our prod
17
These Operation Instructions of the truck are edited for you to completely acquire and master the
safety operation of the truck.
Manutenzione della batteria
Specifications of different types of the trucks are described in these Operation Instructions. During
operation and maintenance, please apply the relevant parts for the type of the truck.
Se il sistema elettrico è guasto, spazzolare tutte le connessioni elettriche esposte con un detersivo
adeguato. Ripetere questa fase fino a togliere lo strato di ossidazione.
Safety specifications and special notices are marked with the following signs:
1.
� Dopo
---- Safety
must
be observed
beforeimmediatamente
use to avoid personal injury.
laspecification
messa in
moto,
testare
il freno elettromagnetico.
2.
Notice must be observed before use to avoid equipment damage.
6.6.4----Problemi,
cause, soluzioni
3.
Trovate qui sotto gli elementi per diagnosticare ed eliminare i guasti per possono accadere duranteThe
l’uso
dello stacker:
majority of this truck consists of steel, it can be completely recycled. Waste material in
) ---- General notice and specification before use.
conjunction with repairs, maintenance, cleaning or scrapping, must be collected and disposed of in an
environment-friendly
the directives of respective countries. Such workSOLUZIONI
PROBLEMI way and in accordance with CAUSE
must be carried out in areas intended for this purpose. Recyclable material should be taken care of by
specialized authorities. Environmentally hazardous -I
waste,
such asdella
oil filters,
batteries
andsconelectronics,-Verificare i connettori della
connettori
batteria
sono
will have a negative effect on the environment, or health,
nessi;if handled incorrectly.
connetterli se necessario;
batteria e
)The information reported herein is based on data
available at the time of printing. Our products
-L’interruttore
di blocco è sulla posi-Mettere su “I”;
are constantly being developed and renewed.
Therefore,
we reserve the right to modify our own
zione “0”;
products at any moment without prior notice and liability in any sanction.
Lo stacker
non parte
to always
verify possible
updates and changes.
As a result, it is suggested-Accenderlo;
-Interruttore di emergenza è spento;
-La batteria è completamente scarica;
-Verificare la capacità della batteria e
se necessario ricaricarla;
-Il timone non è posizionato sulla “F”;
- Mettere su “F”;
- Fusibile danneggiato
-Lo stacker non può essere utilizzato;
-Verificare i fusibili FU e FU1
-Vedere la parte “Lo stacker non parte” ;
-Perdita di olio nel sistema idraulico;
-Verificarlo;
Foreword
(QJOLVK
Welcome to use this low lift pallet
truck.
For your safety and -Controllare
correct operation,
please carefully
-Fusibile
danneggiato;
il fusibile FU2;
Le forche non si sollevano
1
this instruction book and warnings
on the truck before using it.-Ricaricare la batteria;
-Capacità della batteria al 20/30%;
-Scarsa connessione o i micro di solle-
These Operation Instructions of
the truck
are edited for you-Verificarli
to completely
and maste
vamento
sono danneggiati;
e sostituirliacquire
se necessario
-Verificare l’olio e pulire la valvola.
safety operation of the truck. -La valvola di controllo è intasata da
Le forche restano alzate
un liquido sporco ;
Cambiare l’olio se necessario;
elettromagnetica
di discesa -Verificare
cambiare la valvola
se
Specifications of different types-Laofvalvola
the trucks
are described
in thesee Operation
Instructions.
D
è fuori uso o è danneggiata;
necessario;
operation and maintenance, please
apply the relevant parts for the type of the truck.
-Il micro di sollevamento è danneggia- -Spegnere lo stacker e cambiare il miLe forche non restano alzate
to;
cro interruttore di sollevamento;
-Spegnere
stacker
e sostituire
Movimentazione
in una sola
Safety
specifications
anddirespecial
noticesloare
marked
withilthe -Verificarli;
following signs:
micro.
zione
1.
2.
3.
-La batteria è in riserva, il freno elet-Verificare il livello della batteria, il
tromagnetico è troppo stretto o scarsa
freno elettromagnetico ed i cavi;
cavi relativi;
---- Safety specificationconnessione
must be dei
observed
before use to avoid personal injury.
-Il timone è danneggiato;
-Sostituirlo;
Avvio improvviso dello stacker
---- Notice must be observed
usedeltopulsante
avoid equipment damage.
-Nessunabefore
regolazione
-Sistemare o sostituire il pulsane
AVANTI/INDIETRO
Velocità lenta
�
) ---- General notice and specification before use.
Se un problema persiste nonostante queste soluzioni, si prega di informarne il Servizio Assistenza.
18
The majority of this truck consists of steel,
it can be completely recycled. Waste mater
conjunction with repairs, maintenance, cleaning or scrapping, must be collected and disposed of
USER MANUAL STACKER LEO SERIES
Note: Do not use the truck before reading and understanding this operating manual
INDEX
FOREWORD
Pag. 20
1. Operation Safety Regulations
Pag. 21
2. Technical Specifications
Pag. 24
3. Transportation and Commissioning
Pag. 26
4. Maintaining, Charging and Replacing the Battery
Pag. 27
5. Operation instruction
Pag. 29
6. Maintenance of the Truck
Pag. 32
7. Electric and Hydraulic diagram
Pag. 55
8. Spare parts drawings and lists
Pag. 56
Falcon Lift thanks you for choosing the stacker LEO Series.
For your safety and correct operation, please read carefully the manual before using it.
®
19
(QJOLVK
Foreword
Welcome to use this low lift pallet truck. For your safety and correct operation, please carefully read
this instruction book and warnings on the truck before using it.
These Operation Instructions of the truck are edited for you to completely acquire and master the
safety operation of the truck.
Specifications of different types of the trucks are described in these Operation Instructions. During
operation and maintenance, please apply the relevant parts for the type of the truck.
Safety specifications and special notices are marked with the following signs:
1.
2.
3.
�
---- Safety specification must be observed before use to avoid personal injury.
---- Notice must be observed before use to avoid equipment damage.
) ---- General notice and specification before use.
The majority of this truck consists of steel, it can be completely recycled. Waste material in
conjunction with repairs, maintenance, cleaning or scrapping, must be collected and disposed of in an
environment-friendly way and in accordance with the directives of respective countries. Such work
must be carried out in areas intended for this purpose. Recyclable material should be taken care of by
specialized authorities. Environmentally hazardous waste, such as oil filters, batteries and electronics,
will have a negative effect on the environment, or health, if handled incorrectly.
)The information reported herein is based on data available at the time of printing. Our products
are constantly being developed and renewed.
Therefore, we reserve the right to modify our own
products at any moment without prior notice and liability in any sanction.
to always verify possible updates and changes.
1
20
As a result, it is suggested
1.
Operation Safety Regulations
1.1 The Operator Requirements
The truck must be operated by a trained person who can demonstrate moving and operating the truck
to the user and can instruct vividly the user how to operate the truck.
1.2 Rights, Obligations and Responsibilities of the Operator
The operator must fully understand his rights and obligations and has received the training of the truck
operation. At the same time, the operator must master the related descriptions in the Operation
Instructions. In the operation of walking control truck, the operator should wear safety boots.
1.3 Forbidden use by unauthorized persons
During operation, the operator must be responsible for the truck and prevent unauthorized persons in
driving or operating the truck. The truck is strictly forbidden to lift or carry persons.
1.4 Failure and fault
In case of any failure or fault, please notify the administrator immediately.
In case that the truck
cannot work safely (such as wheel worn-out or brake fault), please stop using the truck until they are
properly repaired.
1.5 Repair
Without professional training and specific authorization, the operator is forbidden to repair or change
any part of the truck. Any change of installation position of switches and safety devices is strictly
forbidden by the operator to avoid efficiency decrease of the truck.
All spare parts from original manufacturer are qualified by Quality Assurance Authorities. To
ensure the safety and reliability of truck operation, only spare parts from manufacturer can be applied.
The parts replaced, including oils and fuels, must be disposed according to related environmental
protection regulations.
1.6 Danger area
Danger area refers to the area where the truck or its lifting device (such as fork or attachment) is
working or lifting, which brings potential dangerous factors to persons or the area for load
transportation. Generally, the range of danger area extends to the point of load lowering or truck
attachment lowering.
[ Unauthorized persons must be kept away from danger area. For any circumstance with potential
danger to persons, the operator must give warning notice. If someone still stays in the danger area
while being requested to leave, the operator must stop the truck immediately.
1.7 Working in hazardous environments
A truck operating in an area where there is a risk, or in any other high-risk area, should be specially
2
21
equipped for the purpose.
The truck is not normally equipped for these situations.
1.8 Safety devices and warning signs
Enough importance should be attached to safety devices, warning signs and warning notices
introduced above in Operation Instructions.
1.9 Driving in public areas
The truck should not be driven on public roads outside a specific area.
1.10 Distance between vehicles
Remember that the vehicle in front of you may brake suddenly therefore keep a reasonable distance.
1.11 Passengers
Passengers should not ride on the truck unless otherwise indicated on the truck.
1.12 Use in elevator and operation on loading platform
The truck may only be driven into an elevator and operate on loading platform if it has been authorized.
The elevator and loading platform with enough load capacity without affecting truck operation can be
used for transportation of truck under the permission of the truck user. The operator must confirm this
point before entering elevator or loading platform. The cargo should be placed in the front side at a
proper position when the truck enters elevator to avoid touch to the walls of elevator. In case of
simultaneous use of elevator by the truck and passengers, passengers must enter the elevator after
proper parking of the truck and walk out of elevator before moving of the truck.
1.13 Operation in narrow aisles and working areas
In particular circumstances when the truck is passing a narrow aisle, unauthorized persons must leave
away from the working area and cargo must be placed in a special vessel.
1.14 Operation management
Driving speed must be applicable for local conditions. Low speed is requested for curve driving,
narrow aisle passing, swing door passing or driving in blocked field. The operator must be capable to
measure the braking distance to front truck by sight and control his truck continuously. Sudden brake
(except in emergency), quick U-turn and overtaking in a blocked field are prohibited.
Operating with
body reaching out of truck and carrying persons is strictly forbidden.
1.15 Visibility
The operator must focus on the driving direction to ensure clear sight for the road conditions ahead.
In case the carried cargo interrupts the sight, reverse driving is requested.
If it doesn’t help in this
way, there must be another person walking ahead of truck to give guidance and warning.
1.16 Passing a slope
The permitted slope in a narrow aisle for truck passing must be clean and anti-slip. Driving on slops
stipulated in technical specifications (instructions manual) is permitted. The carried cargo must face to
upward direction of slope.
U-turning or parking the truck on a slope is prohibited. On passing a slope,
driving is requested at low speed. At the same time, the operator must be always prepared to brake
and stop.
1.17 Floor Load
3
22
It is advisable to carefully check notices and directions about the maximum floor load or maximum
wheel pressure to ensure that this is not exceeded.
1.18 Transports
The truck should always be driven with the height of forks to the lowest position except when placing
or removing a load. Standing on or sitting on the truck had better be driven in the opposite direction
of the forks when possible. This will allow better visibility and maneuverability. Driving with the forks
pointing forward may cause the truck to maneuver unexpectedly.
1.19 Load characteristics
The cargo should be carried correctly, safely and reliably. Carrying a cargo with stacking-height
exceeding top of truck or protection shield is strictly forbidden.
1.20 Truck on another vehicle’s loading platform or on a gangway
Before the truck is driven from a loading bay and onto the platform of a lorry or a wagon, you should
always check the maximum load capacity of the gangway. There should also be devices that prevent
the gangway from sliding. The driver also should remember to check the maximum load capacity of
the vehicle that you intend to drive onto. There should also be devices (e.g. brake blocks) that prevent
the vehicle from moving.
1.21 Parking
The truck should not be left unattended other than in specified parking areas. The truck should always
be parked on a level surface. The forks must be lowered to their lowest position. Always turn the
ignition to the “OFF” position. Unauthorized personnel should not use the truck. Always remove the
ignition key from the electrical lock when leaving the truck.
)If the truck is left unused for a prolonged period without being recharged (e.g. between two shifts),
the battery plug should be disconnected.
1.22 Signaling
It is advisable to use the signal horn to attract attention.
1.23 Protective shoes
Protective shoes should be worn when working with truck according to EU standards EN-345:1-S1.
1.24 Additional units / Trailers
Authorized representative should be contacted if, after delivery, the truck is equipped with additional
units, tows hitch equipment for trailers or other accessories which could influence the stability or
braking capacity of the truck.
4
23
2. Technical Specifications
2.1 Main Purpose and Application
The LEO pallet truck is specially designed for conveyance on level roads. With compact structure,
WP-LPT
The LEO pallet truck is quite applicable for plants, workshops, wharfs and small warehouses. At the
WP-LPT
same time, it can be used to load/unload cargos on trucks and the Load capacity is marked on the
truck data plate.
2.2 Technical Features
2.2.1 Specification Sheets
Varie/
Other
Autres
Electric motor
Performance
Dimensions
Wheels types
Weight
Characteristics
WP-LPT15(DC)
WP-LPT15(AC)
FALCONLIFT
Power supply (electric, diesel, petrol, gas,
electric
electric
1.2 1.3
Modello/Model
designation/Désignation
du constructeur
FLLEO1229AL
FLLEO1232
FLLEO1236
mains
electric)
1.3 Alimentazione/Power
supply/Mode
de
translation
Elettrico/Electric/Electrique
Type of operation (hand, pedestrian, stand on,
1.4
pedestrian
pedestrian
1.4 Tipo di guida/Type
of control/order
Mode de
conduite
Da terra/Pedestrian/Accompagnant
rider seated,
picker)
1.5 1.5
Portata/Load
capacity//Capacité
Q
kg
1250
Capacity
rated nominale
load
1500
1500
1.6 1.6
BaricentroLoad
del carico/Load
c
mm
600
centercentre/Centre
distance de gravité de la charge nominale
600
600
1.8 1.8
Distanza del
carico/Load
distance/Déport avant de la charge
x
mm
796 1054
Load
distance
963
1054
963
1.9 1.9
Interasse/Wheelbase/Empattement
y
mm
1278 1310
Wheelbase
1217
1310
1217
2.1 2.1
Peso proprio/Service
weight/Poids àbattery)
vide
910
910
930
Weight (including
kg
286 kg
286
Pressione
sugli
assali,
con
carico
lato
guida-lato
carico/Axle
loading,
laden
front-rear
/
Charge
par
essieu
2.2 2.2
kg
1030/1130
Axle
loadings laden
drive end / load end
kg
760/1026
674/1112
760/10261030/1130
674/1112 1040/1140
avec charge
côté conducteur-côté
charge
Pressione Axle
sugli assali,
senza carico
lato guida-lato
carico/Axle
par
loadings
unloaded
drive
end /loading,
load unladen
end front-rear/Charge
kg
222/64
226/60
2.3 2.3
kg
670/240222/64 670/240226/60 685/245
essieu à vide côté conducteur-côté charge
Tyres
(rubber,
Vulkollan,
pneumatic,
3.1 3.1
Gommatura/Tyres/Equipement roues
Poliuretano/Polyurethane/Polyuréthane
polyurethane
polyurethane
3.2 Dimensionipolyurethane)
ruote - lato guida/ Tyre size – front /Dimensions des roues côté conducteur
mm
Ø 252x89
endcôté chargemm
Φ252x89mm
3.3 3.2
DimensioniTyre
ruotesize
- lato carico/ Tyre size – rear / Dimensionsdrive
des roues
ØΦ230x70
80x70 / Ø 80x93
Tyre size wheels/Roue pivotante
load end
mm
Φ84x70 *
Φ74x70
**
Φ84x70 * Ø 150x54
Φ74x70 **
3.4 3.3
Ruote pivottanti/Castor
mm
Numero ruote
(x= trazione)
lato(dimensions)
guida-lato carico / Wheels – number (x= dive wheel) front-rear / Roues, Φ100x40
Castor
wheels
Φ100x40
3.5 3.4
1x+2/4
nombre (x = roue motrice) côté conducteur-côté charge
Wheels, number(x=drive wheel)
3.5
1x -2/ 2 or 1x -2/ 4
1x -2/ 2 or 1x -2/ 4
3.6 Carreggiata anteriore/Track width-front / Voie - côté conducteur
b10 mm
650
3.6
Track width (front)
drive end
490
490
3.7 Carreggiata posteriore/Track width rear/Voie - côté charge
b11 mm
390/505
3.7
Track width(rear)
load end
360
490
360
490
4.2 Altezza montante abbassato/Lowered mast height/Hauteur du mât abaissé
h1
mm
1946
2096
2296
4.4
Lift
height
120
120
4.3 Alzata libera/ Free Lift/Levée libre
h2
mm
1490
158
158
height inheight/Hauteur
neutrality de
position
1235
1235
4.4 4.9
Altezza diTiller
sollevamento/Lift
levée
h3
mm
2820
3120
3520
Fork height
lowered
85
4.5 4.15
Altezza montante
sfilato/Extended
mast height/Hauteur hors tout mât déployé
h4
mm75
3276 85
3576 75
3976
4.19
Overall
length
1590
1660
1590
1660
Altezza
timone
in
posizione
di
guida
min.
max./Tiller
height
in
drive
position
min.
max.
/
Hauteur
du
4.9 timon en position de conduite min. - max.
h14 mm
940/1320
4.20 Length to front face of fork
440
440
4.15 4.21
Altezza forche
abbassate/Lowered
forks
height/Hauteur
sur
fourches,
en
position
basse
h13
mm
81
Overall width
700
700
4.19 4.22
LunghezzaFork
totale/Overall
lenght/Longueur
totale
hors
tout
l1
mm
1908
47 / 160 /
47 / 160 /
47 / 160 /
47 / 160 /
dimensions
Lunghezza compreso spessore forche/Lenght to front face of forks/Longueur de la partie motrice, jusqu‘à la
4.20 4.25
l2
mm
758
Overall
fork
width
520
650
520
650
face avant des fourches
4.32
Floor
clearance,
center
of
wheelbase
34
24
34
4.21 Larghezza totale/Overall width/Largeur totale du châssis
b1
mm
890 24
Working
aisle
with
800x1200
pallet
lengthwise
4.34
1944
1976
1944
1976
4.22 Dimensioni forche/Forks dimensions/Dimensions des fourches
s/e/l mm
60/180/1150
turning
1480 b5
1550
1480 570/685 1550
4.25 4.35
Scartamento
esterno radius
forche/Width over forks/Ecartement extérieur des fourches
mm
Luce
libera
a
metà
passo/Ground
clearance
at
the
centre
of
wheelbase/Garde
au
sol
au
milieu
de
5.1
Travel
Speed
laden
/
unloaded
km
/
h
5.0
/
5.2
5.0 / 26
5.2
4.32 l‘empattement
m2
mm
5.2
Lifting speed
laden / unloaded mm/s
27 / 35
27 / 35
Larghezza corsia di lavoro con pallet 1000x1200 trasversale/Aisle width for pallet 1000x1200 crossways/ Ast
4.33 5.3
Lowering
speed
laden / unloaded mm/s
42 / 27 mm
42 2224
/ 27
Largeur d‘allée
pour palette
1000 x 1200 en largeur
Larghezza
corsia
di
lavoro
con
pallet
800x1200
longitudinale/Aisle
width
for
pallets
800x1200
length5.8
Grade-ability
laden
/
unloaded
%
5/
8
5/
8
4.34 ways/Largeur d‘allée pour palette 800 x 1200 en longueur
Ast
mm
2158
5.10 Brakes
Electric-magnetic
Electric-magnetic
4.35 Raggio di volta/Outer turning radius/Rayon de giration
Wa
mm
1590
6.1
Drive
motor
kw
1.0
0.6(AC)
5.1 Velocità di traslazione con-senza carico / Travel speed, laden-unladen / Vitesse de translation avec-sans charge
km/h
5.2/5.5
motor
0.8 mm/s
0.8
5.2 6.2
Velocità di Lifting
sollevamento
con - senza carico / Lift speed, laden-unladen / Vitesse de levéekw
avec-sans charge
110/170
1
6.3
Battery
acc.
To
BS,
no
)
no
no
di discesa con-senza carico / Lowering speed, laden-unladen / Vitesse de descente avec-sans
5.3 Velocità
mm/s
120/130
charge
6.4
Battery voltage, normal capacity K5
V/Ah
2x12 / 80
2x12 / 80
PendenzaBattery
massima superabile
Rampe maximum
weight con-senza
+/-5% carico / Max. greadibility, laden-unladen /kg
48 %
48
5.8 6.5
6/12
avec-sans charge
Battery
dimensions
l
/w
/
h
mm
260
/
170
/
230
260
/
170
/ 230
5.10 Freno di esercizio/Service brake/Frein de service
Elettromagnetico/Electromagnetic/Electromagnétique
8.1
Type
of drive
control
MOSFET Control
MOSFET Control
Motore
di
traslazione,
potenza
s2
60min/Drive
motor
hourly
rating
s2/Moteur
de
translation,
puissance
6.1 s2 = 60 mn
kw
1.2
8.4
Sound level at driver’s ears
dB(A)
<70
<70
6.2 Motore di sollevamento,potenza
s3 = 15%
2.2
Turning angle s3 15%/Lift motor rating at s3 15%/Moteur de levée, puissance
°
205 kw
205
Batteria
secondo
DIN
43531/35/36
A,B,C,non
/
Battery
equipment
acc.
to
DIN
43531/35/36
A,B,C,non
/
6.3
3PzS
*: Single
Batteriewheel
selon laisΦ84x93;
norme DIN 43531/35/36/A,B,C,non
capacità nominale
della batteria k5/Battery voltage and nominal capacity k5/Tension de la batterie
**: Voltaggio
Singleewheel
isΦ74x93;
6.4
V/Ah
24/210
et capacité nominale K5
6.5 Peso batteria/Battery weight/Poids de la batterie
kg
-8.1 Tipo di comando di marcia/Type of drive control/Commande de vitesse
Mosfet
rumore secondo EN 12053, orecchio operatore/Average noise peak at operator’s ear acc. to EN
8.4 Soglia
dB(A)
67
5
12053/Niveau sonore moyen, mesuré à l‘oreille du cariste selon EN12053
Other
Dati motore/
Elecric motor/
Moteurs
Prestazioni/
Performance data/
Performances
Dimensioni base/ Basic dimensions/ Dimensions
Ruote e gommature/
Wheels types Roues et
bandages
Pesi/
Weight/ Poids
Caratteristiche/
Characteristics/
Caractéristiques
Model of manufacture
1.1 1.2
COSTRUTTORE
/ MANUFACTURER / CONSTRUCTEUR
24
2.2 .2 Technical data-Standard version
Description of the technical data according to VDI 2198.
reserved.
Technical modifications and additions
2.2.3 EN standards
Duration of noise level must be < 70dB(A); Refer to ISO4871 Standard
)Noise surrounding the truck is evaluated as average complying with standard rules.
Noise on
traveling, lifting and racing is measured by hearing.
Electromagnetic Compatibility (EMC)
Manufacturer confirms the tests of electromagnetic emission, immunological interference and
electrostatic elimination are evaluated complying with EN12895 and other standards included.
)Any changes in parts of the electrical system can be performed on written approval by the
manufacturer.
2.2.4 Application Conditions
Surrounding temperature
Operation range: 5℃～40℃
)During continuous operation of the truck under conditions below 5℃ or in low temperature and
high humidity, special protections should be taken for some certain instruments.
25
6
3.
Transportation and Commissioning
3.1 Crane-Carried
The load capacity of hoisting equipment applied should be adequate. (Carried weigh more than
net weight of truck; refer to truck data plate)
)Hoisting position is specially designed on chassis by the manufacturer
For convenience of conveyance.
z Place the truck at a safe position
z Point of strength of the crane must be attached to hoisting position
Point of strength of the crane must be attached to hoisting position to avoid slip of the truck.
During hoisting, the hoisting equipment applied must be attached to hoisting position without touching
the truck.
3.2 Commissioning
Only battery can be applied as power of the truck.
AC power will damage the electric circuit. The
length of connecting cable for the battery should be less than 6m.
For normal operation of the truck after delivery or transportation, the following procedures should be
carried out:
z Check if the assembly of all the truck parts is complete and satisfying the requirement.
z If necessary, install the battery and avoid damage of battery cable.
z Charge the battery immediately.
z If the consumer expects to apply a maintenance-free battery as substitute, please check if the
type of battery capacity meter matches the battery (or on approval of after-sales service of the
manufacturer)
8
26
4.
Maintaining, Charging and Replacing the Battery
4.1 Maintenance
The operation
various Rechargeable
sealed
Lead
Acid battery
(VRLA)
is used
in be
thisperformed
pallet truckbywhich
needs
The
of charge, repair
and
replacement
of the
battery
should
qualified
professionals
less maintenance.
4.2
Battery Charging
The LEO pallet trucks are equipped with a specific charger to charge the battery.
The WP-LPT15
Before connecting to charge the battery, make sure the battery charger, emergency switch and
electric lock switch at off position. Please charge the battery in a dry and air-circulated environment
and keep away from fire source.
Under truck operation, the battery charging should be performed no
less than once per month.
The battery of pallet truck should be charged duly and regularly.
When the capacity is consumed, the
alarm will start flashing on the battery capacity meter during operation.
At this stage,
please charge
the battery immediately.
fully automatic charge: fully automatic and smart charger is applied for the pallet truck.
When the
plug on connecting plate of the truck is pulled out and connected to the power, the charger indicator
lights in red.
The charger will adjust the current according to residual capacity of the battery
automatically, which ensures the course of charge in the best state. After charging the battery, the
charger indicator lights green and the charging course stops with power off automatically. The
charging course generally lasts 5-7 hours.
It is prohibited to charge the battery before it is used up. Otherwise, the battery could be
damaged.
[During the charging course of battery, all water feeding cock caps of each battery cell must be
opened to maintain air circulation conditions. Before charging, make sure no metal objects on the
battery and check if there is any obvious fault on joints of all the cables and the plugs. All safety
instructions, including supply rules and charging preparation procedures, should be strictly observed.
4.2.1 Initial charging
1) If the electrolyte of the battery has diminished or poured out, acids should
be poured in, which consist of exclusive sulfuric acid and water of lead acids. The specific gravity of
the added electrolyte should be 1.280+0.005 at normal temperature of 25oC. Pour the configured
electrolyte into the battery with fluid level 15-20mm higher than the protective slice.
Only when the cell temperature drops below 35oC, it can be connected to DC and charged.
2) Initial charges are conducted in two stages:
A. When the terminal voltage of the cells is less than 2.4V, the current should be 0.5Am.
B.
When its voltage rises to 2.4V, the current should be converted into stage 2, 0.25A. Continue to
charge until air bubbles come out from the electrolyte. Make sure to keep the cell voltage under
constant current-steady for 3 hours. When the electrolyte density reaches 1.280+0.005, it will
remain unchanged within 3 hours. At this moment, the total quantity of electric charge should be
4-5 times the rated capacity and the charging time will be 70 hours.
9
27
4.2.2 Balance charging
When in use, no uniformity of voltage capacity, electrolyte and concentration may occur. Through
balanced charging, such no uniformity can be eliminated and all cells can be of uniform conditions.
On the following condition, balance charging should be used:
1) Cells whose discharging voltages are usually below the final voltage (1.7V/cell).
2) Cells with heavy discharging current (e.g. the driving motor and lifting motor operate
synchronously).
3) Battery has not been timely recharged after discharged.
4) Under charged battery or battery not used for a long time.
Steps for balance charge:
1)
Charging with current of 0.1I5A.
2)
When the voltage reaches 2.5V and the air bubbles come out from the electrolyte, keep charging
with the current of 0.05 I5A.
3)
When the battery is fully charged, stop charging for half an hour. Then keep on charging with the
current of 0.025 I5A for 1 hour.
4)
After stop charging for half an hour, keep charging with the current of 0.025 I5A for 1 hour again.
5)
Repeat step 4 unless the air bubbles come out from the electrolyte as soon as the charger is
connected to the power supply.
Balance charging is essential monthly for the battery in use.
4.3
Battery indicator
Battery capacity meter: Discharging status of battery is indicated on battery capacity meter with ten
indicator bars for each 10% increase.
With the consumption of battery capacity, the lighting bars will
descend downwards from the top.
The mark of “Alarm” will appear when residual capacity of
standard battery at 30%.
Now, the battery is ready for charging.
The mark of “Alarm” and a flash “Stop” keeps flashing will appear when residual capacity of standard
battery at 20%.
Now, the lifting function of truck is automatically cut off and locked.
Capacity Sufficient
Charge Required
Capacity Insufficient
)If the battery capacity meter indicates capacity insufficient soon after lifting system works, the
lifting function will be resumed only after recharging the battery to at least 70% of the capacity.
10
28
5
Operation instructions
5.1 Control handle
1.Lowering
2.FWD-BWD Tuning Knob
3 Horning Button
4.Reversing
5.Raising Button
5.2
Starting up of Truck
[The operator must confirm no persons staying in the danger area before
starting and operating the truck or lifting cargos.
Routine Checking before Starting up
z
Check if any external truck defects (especially wheels and pallets)
z
Check if battery fixed firmly and cable connected properly
Truck starting up
z
Rotate and turn on emergency parking switch
z
Insert key into electric lock switch and turn right to position “I”
z
Battery capacity meter indicates the current capacity
z
Check the function of horn
z
Check the braking function of control handle
Now, the preparation before starting up of the truck is completed.
5.3
The Truck Operation
5.3.1 Operation of Starting up, Driving and Parking
[Enough caution must be attached for starting up and driving of the truck, especially when the
person body reaching out of the truck.
Make sure that during driving, it is prohibited to carry any
other person.
Emergency parking
When parking urgently, press emergency parking switch and then all electric control functions are cut
off.
Forced braking
If you are forced to stop, release the control handle and then the truck is automatically braked
(emergency stop). The control handle will turn into the above braking range (B1).
[In case of slow turning of control handle into braking range, be sure to find out the fault and repair
11
29
it. If necessary, please replace the gas spring of the handle.
Starting up
[The battery case must be covered and checked to be reliable before starting up the truck.
Starting up the truck
The driving speed is controlled by the controller.
z
Turn the control handle into driving range “F”
z
Adjust the controller to the direction required
and the truck is moving towards the selected
direction.
Driving
z
Swing the control handle leftwards or rightwards to drive.
Driving on a Slope
The cargo carried must face to upward direction of the slope.
Make sure to take safety
measures to the downward slip direction of the truck: When the control button at “0” position, please
pull the handle backwards immediately and release it according to actual requirement to enable the
electromagnetic brake to work automatically and control the speed and the direction of the truck (for
downward slip).
Braking
[The operator must fully understand the braking performance is subject to the road conditions.
But there are three braking types for the truck:
z
Electromagnetic braking (control handle)
z
Reverse current braking (controller)
z
Sensor braking (release braking)
Electromagnetic braking
[In emergency situations, the truck must be stopped by electromagnetic braking (control handle)
12
30
only.
z
Turn the control handle upwards or downwards to braking range (B1) and
(B2), the driving motor is stopped mechanically.
)After releasing the control handle, it will turn into the above braking range (B1) automatically.
After parking of the truck, the electromagnetic braking takes the function of park braking.
Reversing current braking
In case of control system or driving power malfunction, it is possible to use reverse braking.
z
Rotate the controller against the direction of driving until the truck is stopped.
z
Then release the controller.
Inertia braking
z
After releasing the controller, it returns back to “0” position and the truck is
stopped by motor inertia.
Noting that the ratio of speed reduction is subject to the position of
controller.
If inertia braking is removed by maintenance staff and the controller is set at “0” position, the
truck can be stopped only by electromagnetic braking and reverse current braking.
5.3.2 Operation of cargo loading/unloading
Before loading the cargo, the operator must check to confirm the cargo is properly placed on the
pallet and the weight of cargo within the load capacity of the truck.
Remember that carrying a cargo
in full load for a long time is prohibited.
z
The forks should extend to the bottom of the cargo completely.
z
The operation of “Up” or “Down” button will lead to lifting or lowering at a fixed speed.
Lifting of forks
z
Press control button “Fork Lifting” until required height is achieved.
Lowering of forks
z
Press control button “Fork Lowering” to lower the forks to required height.
13
31
6
Maintenance of the Truck
6.1 Safety Operation and Environmental Protection
The instructions in the section of “Operation of Inspection and Maintenance” should be performed
based on the time interval specified in Maintenance List.
[Any part on the truck, especially the safety device, can not be changed without permission.
Noting that changing the operation speed of the truck is strictly forbidden. In addition, all spare parts
from the original manufacturer are qualified by Quality Assurance Authorities. To ensure the safety
and the reliability of truck operation, only spare parts from the manufacturer can be applied. Also, the
parts replaced, including oils and fuels, must be disposed according to related environmental
protection regulations.
6.2 Safety Rules for Maintaining the Pallet Truck
Maintenance staff: Repair and Maintenance of the truck should only be performed by qualified
professionals trained by the manufacturer. The after-sales service department of the manufacturer
has dispatched special technicians who can be commissioned to sign on the maintenance record in
the maintenance service appointed by the manufacturer.
Lifting of truck: For lifting of the truck, the hoisting equipment should be safe and reliable (especially
the hoisting position). When the truck is lifted, necessary measures should be taken to avoid slipping
and turning over of the truck (wedge block or wood block can be applied). The truck can be lifted by
hoisting equipment only when the forks are fixed and connecting cable with enough strength is
applied.
Cleaning operation: Using flammable fluids is strictly forbidden in cleaning the truck.
Before
cleaning work starts, safety measures must be taken to avoid sparkling (e.g. caused by short circuit).
Any operation of battery should be performed after cutting off the power of the battery.
All electric
elements and electronic assemblies can only be cleaned by gentle wind blower, compressed air or
inconductive and anti-static brush.
If the truck is cleaned by water jet cleaner or high pressure cleaner, all electric elements and
electronic assemblies should be covered in advance to avoid humidity which will cause function fault.
Noting that cleaning by using steam nozzle is prohibited.
Operation of electrical system: Operation of electrical system of the truck should be performed by
trained professionals only. Before any operation of electrical system, protection measures to avoid
electric shock should be properly taken. During operation of battery, separate the socket of battery
apart to cut off the power of the truck.
Operation of welding: To avoid damage of electric and electronic assemblies, the assemblies should
be removed away from the truck before welding.
Installation: After repairing or replacing the hydraulic components, the electric elements and the
electronic assemblies, please install and confirm that all components are at original positions.
Wheels: The quality of wheels affects greatly the stability and the driving performance of the truck.
14
32
Any change of wheels should be discussed with and approved by the manufacturer. During
replacement of wheels, the truck must be kept horizontally as original state (wheels must be replaced
by pairs, e.g. both left and right).
Lifting chains: Without lubrication, the lifting chains will be soon worn out. The time interval in the
Maintenance Manual is applicable for normal operating conditions. In case of poor operating
conditions (dust, temperature), it is necessary to feed lubrication regularly.
Hydraulic oil pipe: The oil pipe should be replaced every six years. Together with replacement of the
hydraulic assembly, the oil pipe of hydraulic system should be replaced.
6.3 Maintenance and Inspection
Complete and professional maintenance is an important part for safety operation of the pallet truck.
Any negligence of maintenance of stipulated time interval will cause failure of truck and potential
danger to persons and equipment.
The maintenance cycle stated in the Instructions Manual refers to the normal conditions with
single shift operation. Under dusty conditions, temperatures varying greatly or under multiple
operating shifts, the maintenance cycle should be shortened.
Please perform according to the below maintenance list in compliance with each maintenance cycle
as specified in the following:
W1 = every 50 working hours, at least once per week
M3 = every 500 working hours, at least once per three months
M6 = every 1000 working hours, at least once per six months
M12 = every 2000 working hours, at least once per 12 months
During commissioning of the truck, the following additional operations should be done:
50 hours to 100 hours of initial operation or 2 months after initial operation:
z Check if there are any loose nuts on the wheels and tighten them if necessary
z Check if there is any leakage of hydraulic parts and tighten them if required
z Replace the hydraulic filter
6.4 Maintenance List
Standard=●
Chassis
and
truck frame
Driving part
Wheel part
Steering system
Braking system
Lifting equipment
1.1
1.2
2.1
2.2
2.3
3.1
3.2
4.1
5.1
5.2
5.3
5.4
6.1
6.2
6.3
Maintenance Time Interval
W
M
Refrigerating house=＃
Inspection of any damage of bearing parts
Inspection of all joints of bolts
Inspection of noise and leakage of driving system
Inspection of oil level of driving system
Replace lubrication
Inspection of wearing and damage state
Inspection of bearings inside wheels and ensure
compact fit with wheels
a)
Inspection of steering operation motion
Inspection of performance and adjust it
Inspection of reset function of gas spring and any
leakage or damage
Inspection of wearing state of brake wheel
Inspection of brake connection and adjust it if necessary
Inspection of performance, wearing and adjust it
Inspection by sight of any block of loading wheel
1
Inspection of any wearing or damage of edge of forks
and pallet
＃
15
33
3
●
●
●
●
●
●
＃
●
●
●
●
●
●
●
●
M
M
6
12
＃
●
7.1
7.2
Hydraulic system
12.1
Inspection of performance
Inspection of any leakage or damage of all joints b)
Inspection of any leakage or damage of hydraulic
cylinder, safety and reliability of attachment
Inspection of oil capacity
Replace hydraulic oil and filter
d）
Inspection of adjustment function of pressure regulator
Inspection of performance
Inspection of safety and reliability of connection of all
cables, and if any damage
Inspection of Amperage of fuse
Inspection of safety, reliability and function of switches
and unlocking cam equipment
Inspection of connector, replace the worn part if
necessary
Inspection of function of alarm equipment
Inspection of wearing state of carbon brush
Inspection of safety of motor attachment
Clean motor frame with vacuum cleaner, inspection of
wearing state of commutor
Inspection of density and capacity of acid, voltage of
battery
Inspection of safety device of connection terminal,
applicability of grease
Clean connector of battery, inspection of compactness
of fit
Inspection of damage of battery cable, replace it if
necessary
Paint grease to the truck according to the time schedule
of lubrication feeding
Inspection of the fault in grounding of electrical system
12.2
Inspection of driving speed and braking distance
12.3
Inspection of lifting and lowering speed
12.4
Inspection of safety device and closing device
●
13.1
Commissioning under load rating
●
13.2
After above maintenance, the truck is certificated to be
reliable for operator
7.3
7.4
7.5
7.6
8.1
8.2
Electrical system
8.3
8.4
8.5
Motor
8.6
9.1
9.2
9.3
10.1
Battery
10.2
10.3
10.4
Lubrication
Integrated
measurement
Demonstration
11.1
＃
＃
＃
●
●
●
＃
●
＃
＃
●
●
●
●
●
＃
●
●
●
＃
＃
●
＃
●
＃
●
●
●
＃
●
●
●
●
＃
●
a）About 100 hours after initial operation, check if any loose nuts on wheels and tighten them if
necessary
b）About 100 hours after initial operation, check if any leakage of hydraulic parts and tighten them if
required
d) 500 hours after initial operation
6.5 Operation Specifications of Repair and Maintenance
6.5.1 Preparation of truck to be repaired or maintained
Prepare all necessary safety measures to avoid possible
accident during the course of repair and maintenance by
completing the following preparations:
z Parking the truck safely
z Press emergency parking switch and cut off the power of
the battery.
[When the operation is done after lifting of the forks or lifting of the truck, protection measures
should be taken to avoid slipping or turning over of the forks or the truck. In case of lifting of the truck,
16
34
please refer to the related instructions in the section “Transportation and Commissioning”.
6.5.2 Inspection of the hydraulic oil capacity
z Preparation of the truck to be repaired or maintained.
z Remove the four screws (2) and (10).
z Open the left and right half cover (1) and (3).
z Check the capacity of the hydraulic oil in the oil tank.
The installation procedures are done in contrary sequence.
During inspection of the hydraulic oil capacity, the forks and the carriage must be lowered to the
minimum height.
6.5.3 Inspection of the electric fuse
Preparation of truck to be repaired or maintained.
z Open the left and the right half shields (1) and (3).
z Consult the chart to check the current rating of all fuses and replace them if necessary.
Code
FU
FU1
FU2
Protection Purpose
Main circuit fuse
Traveling control fuse
Lifting control fuse
Value
200A
10A
6A
6.5.4 Using the truck after maintenance
Complete the following operations before using the truck:
z
Clean the truck
z
Check the braking function
z
Check the function of the emergency parking switch
z
Check the function of the horn
6.6
Storage of the Pallet Truck
In case of storage duration of the truck over 2 months, the truck should be parked in an anti-freezing
and dry place.
Before storage, all necessary measures should be taken properly.
During and after
storage, the following measures should be taken:
During storage, the pallet truck should be raised to keep the wheels apart from ground completely.
In this case, the wheels and bearings inside wheels are protected from damage.
In case of storage duration of the truck over 6 months, please contact the maintenance service of the
manufacture for other additional measures.
17
35
6.6.1 Operations to be done before storage
z
Clean the pallet truck thoroughly
z
Check the braking function
z
Check the hydraulic oil capacity, feed it up if necessary
z
Apply oil or grease to all parts for protection
z
Consult detailed Lubrication List to feed lubrication to the truck
z
Recharge the battery
z
Cut off and clean the battery and apply grease to battery electrodes
)Besides the above, the instructions provided by the battery supplier are also to be observed.
6.6.2 Measures to be taken during storage
Every two months: charge the battery
Operation of battery of the pallet truck:
It is important to recharge the battery regularly. Otherwise, complete consumption of battery will cause
automatic discharge and even damage the battery.
6.6.3 Re-commissioning
z
Clean the pallet truck thoroughly
z
Consult detailed Lubrication List to feed lubrication to the truck
z
Clean the battery, apply grease to electrode bolt and connect the battery
z
Recharge the battery
z
Check if any moisture in the gear oil, replace it if required
z
Check if any moisture in the hydraulic oil, replace it if required
z
Start the pallet truck
Operation of battery of the pallet truck
z
In case of fault of the electrical system, brush all exposed electrical connections with contact
cleaner.
Repeat this step to eliminate the oxide layer on the connecting parts of the operating
controller.
[ Electromagnetic braking test should be immediately performed after re-commissioning.
18
36
6.6.4 Faults Diagnosis
In this section, we will introduce how to find out and handle some of the simple faults to the user as
specified in the following sheet:
Fault
Reason
-
Disconnection
Treatment
of
battery
connector
-
Electric
- Check connection of battery and connect it if
necessary.
lock
switch
at
“0”
- Put electric lock switch at “1” position
position
Truck is unable
-
Emergency parking switch off
- Turn on the emergency parking switch
to move
-
Battery capacity consumed
- Check battery capacity and charge battery if
necessary
-
Control handle not within driving
- Turn control handle into driving range F
range F
-
Fuse damaged
- Check fuse FU and FU1
-
Truck is unable to be operated
- Refer to treatment listed for “Truck is unable to
-
Hydraulic oil shortage
Cargo is unable
-
Fuse damaged
- Check hydraulic oil
to be lifted
-
Battery capacity only 20/30%
- Check Fuse FU2
-
Poor connection or damage of
- Charge battery
lifting micro switch
- Check lifting micro switch or replace it
Control valve is blocked up by
- Check hydraulic oil and clean control valve.
Cargo is unable
to be lowered
move”
dirty fluid
-
Replace hydraulic oil if necessary
Lowering electromagnetic valve
off or damaged
Lifting is unable
- Check lowering electromagnetic valve or
replace it
- Lifting micro switch damaged
- Turn off power and replace lifting micro switch
- Poor connection of micro switch
- Check micro switch on control handle and
to stop
Traveling toward
one direction
and connecting cable
-
Battery
capacity
connecting cable
shortage,
Traveling too
electromagnetic brake too tight
slow
or poor connection of related
- Check
battery
capacity
indicator,
electromagnetic brake and related cables
cables
Sudden startup
of truck
-
Controller damaged
-
Non
-
reset
of
- Replace controller
forward
/
- Repair to reset the button or replace it
backward button
)If there is any fault can not be eliminated through the above treatment, please notify the
after-sales service of the manufacturer for trained professionals’ disposal.
19
37
MANUEL D’UTILISATION
Gerbeur Serie LEO
Attention: Ne pas utiliser le gerbeur avant d’avoir lu et compris ce manuel d’utilisation.
SOMMAIRE
PREFACE
Pag. 39
1. Sécurité lors de la mise en service
Pag. 40
2. Spécificités techniques
Pag. 43
3. Transport et mise en service
Pag. 45
4. Entretien, chargement et remplacement de la batterie
Pag. 46
5. Consignes d’utilisation
Pag. 48
6. Entretien
Pag. 50
7. Schéma électrique et hydraulique
Pag. 55
8. Liste des dessins et des pièces détachées
Pag. 56
FalconLift vous remercie d’avoir choisi le gerbeur SERIE LEO.
Pour votre sécurité et pour une utilisation correcte du gerbeur, veuillez lire attentivement ces instructions et ces mises en
garde avant toute utilisation.
38
this instruction book and warnings on the truck before using it.
Foreword
(QJOLVK
These Operation Instructions of the truck are edited for you to completely acquire and maste
PREFACE
safety
operation
of the
truck.
Welcome
to use this
low
lift pallet truck. For your safety and correct operation, please carefully r
(QJOLVK
this instruction book and warnings on the truck
before using it.
Foreword
Le
manuel
d’utilisation
du
gerbeur
a
été
conçu
afin
vous fournir
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parfaite
et sécu- Du
Specifications of different types of the trucks are de
described
in these
Operation
Instructions.
risée
lors
de
l’utilisation
du
gerbeur.
Welcome
to
use
this low lift pallet
truck.
For
your
safety
andfor
correct
operation,
please carefully r
operation
and
maintenance,
please
apply
thece
relevant
parts
the Lors
type
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the truck.
Les caractéristiques
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manuel for
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you to completely
acquire and ou
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veuillez
utiliseron
lesthe
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safety operation of the truck.
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Les consignes
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par les symboles suivants: Instructions of the truck are edited for you to completely acquire and master
These
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of different types of the trucks are described in these Operation Instructions. Du
safety
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1.--Les
sécurité
doivent
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avant
toute
afin d’éviter
operation
and
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please
apply
the relevant
partsuse
for
theavoid
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---Safety
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toute blessure intentionnelle ou afin d’endommager le matériel.
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with the
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doitof
être
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ou endom- Du
2.
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to avoid personal
1.3.
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and
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with the
signs: injury.
Ce gerbeur se compose essentiellement d’acier, il peut donc être complètement recyclé. Les
2. The
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must
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use to itavoid
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damage.
composants
électroniques
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sur l’environnement
et sur la santé.
specialized authorities. Environmentally hazardous waste, such as oil filters, batteries and electro
will have
a negative
on the
environment,
or health,
if handled
incorrectly.
les informations
reportées
dans
ce manuel
se référent
à des
données
disponibles
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majority
of effect
this truck
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to always verify possible updates and changes.
39
As a result, it is sugge
1. Sécurité lors de la mise en service
1.1 Présence de l’opérateur obligatoire
Ce gerbeur doit être manipulé par une personne compétente. Celle-ci peut
montrer aux utilisateu(QJOLVK
rs de façon réaliste le déplacement et le fonctionnement du gerbeur.
Foreword
1.2 Droit, obligation et responsabilité de l’opérateur
L’opérateur doit comprendre ses droits ainsi que ses obligations et doit avoir reçu une formation
sur le fonctionnement
De même,
l’opérateur
les caractéristiques
repor- re
Welcome
to use this low du
lift gerbeur.
pallet truck.
For your
safety doit
andconnaître
correct operation,
please carefully
tées dans ce manuel d’utilisation. Lors du fonctionnement du gerbeur, l’opérateur doit porter des
this instruction
and warnings on the truck before using it.
chaussures book
de sécurité.
1.3 Utilisation interdite aux personnes non-autorisées
These
Operation
Instructionsl’opérateur
of the truck
for you
completely
acquire and
master t
Durant
le fonctionnement,
doitare
êtreedited
responsable
du to
gerbeur
et doit empêcher
les personnes
non-autorisées
à conduire ou à manipuler le gerbeur. Il est strictement interdit de porter
safety
operation
of the truck.
ou de charger des personnes à l’aide du gerbeur.
(QJOLVK
Specifications
of erreur
different types of the trucks are described in these Operation Instructions. Duri
1.4 Echec ou
Foreword
En casand
d’erreur
ou de défaut,
veuillez
immédiatement
le responsable.
Si letruck.
gerbeur ne fonoperation
maintenance,
please
apply
the relevant avertir
parts for
the type of the
ctionne pas normalement (roues ou freins usés) , veuillez arrêter l’utilisation du gerbeur jusqu’à
Welcome
to use this low lift pallet truck. For your safety and correct operation, please carefully re
sa réparation.
Safety specifications and special notices are Foreword
marked with the following signs:
this instruction
book and warnings on the truck before using it.
1.5 Réparation
Sans une
professionnelle
et sans
particulière,
l’opérateur
ne please
doit pas carefully
répaWelcome
to formation
use this low
lift pallet truck.
Forautorisation
your safety
and correct
operation,
r
rer ni changer les pièces du gerbeur. Tout changement par l’opérateur de l’installation des comThese
Operation
Instructions
ofmust
theontruck
are
edited
for
youit.to
to
completely
acquire
andperte
master t
---- Safety
specification
be
observed
before
use
avoid
personal
injury.une
1.thismandes
ou des
dispositifs
de
sécurité
strictement
interdit
sous
peine
d’entraîner
instruction
book
and warnings
theest
truck
before
using
safety
operationduofgerbeur.
the truck.
d’efficacité
Toutes les pièces détachées du constructeur sont certifiées par le Quality Assurance Autorities.
2.These Afin
---- de
Notice
must
observed
use
to avoid
damage.
garantir
le be
fonctionnement
sûr et
fiable
du gerbeur,
les piècesacquire
détachées
origiOperation
Instructions
of the before
truck
are
edited
forequipment
you toutes
to completely
and
master
Specifications
of
different
types
of
the
trucks
are
described
in
these
Operation
Instructions.
Duri
nelles
doivent of
être
safety
operation
theutilisées.
truck. Chaque pièce changée (huile et alimentation incluses) doit s’effectuer enand
accord
avec les réglementations
protection
environnementale.
operation
maintenance,
please
apply de
thela
relevant
parts
for the type of the truck.
3.
---- General
notice and
specification
before
use.
1.6 Zone dangereuse
Specifications
of different types of the trucks are described in these Operation Instructions. Du
Safety
and
special notices
with
signs:de levage (comme
Onspecifications
entend par zone
dangereuse:
endroitare
où marked
le gerbeur
outhe
bienfollowing
son dispositif
operation
and
maintenance,
please
apply
the
relevant
parts
for
the
type
of the truck.
The
majority
of
this
truck
consists
of
steel,
it
can
be
completely
recycled.
Waste material
les fourches ou les fixations) sont en mouvement et peuvent devenir un facteur
potentiellement
dangereux.
conjunction
with repairs, maintenance, cleaning or scrapping, must be collected and disposed of in
Les
personnes non-autorisées
doivent are
se tenir
l’écart
des
En cas de danenvironment-friendly
way
in accordance
withà the
directives
ofdangereuses.
respective
Such wo
specifications
and and
special
notices
marked
with
thezones
following
signs: countries.
----l’opérateur
Safety specification
must
be
observed
before
use
to
avoid
personal
injury. alors
1.Safetyger,
doit
avertir.
Au
cas
où
quelqu’un
serait
toujours
dans
la
zone
dangereuse
must be carried out in areas intended for this purpose. Recyclable material should be taken care of
qu’il a été demandé d’évacuer, l’opérateur doit immédiatement arrêter le gerbeur.
specialized authorities. Environmentally hazardous waste, such as oil filters, batteries and electronic
2. have
---Noticedans
must
observed
before
use
avoid ifequipment
damage.
will
a---negative
effect
on
the must
environment,
orto
health,
handled
incorrectly.
desbe
environnements
Safety specification
be dangereux
observed
before use
to avoid
personal injury.
1. 1.7 Travailler
Lorsque le gerbeur est utilisé dans une zone à risque, il doit être spécialement équipé.
(QJOLVK
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)
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3.2. The---General
notice
specification
before
use.
information
reported
herein
isbefore
based
onceto
data
available
at the
time of printing. Our produc
---Noticelemust
beand
observed
use
avoid
damage.
En
général
gerbeur
n’est
pas équipé
pour
genre
deequipment
situations.
are constantly being developed and renewed. Therefore, we reserve the right to modify our ow
1.8 Dispositifs de sécurité et signaux d’alerte
The
majority
of attentifs
this
truck
ofdesteel,
it can
completely
Waste
3.
----any
General
notice
and
specification
before
use.
Veuillez
être
très
auxconsists
dispositifs
sécurité,
auxinbe
signaux
d’alerte recycled.
ainsi
avertisseproducts
at
moment
without
prior notice
and
liability
any
sanction.
As qu’aux
a result,
it is material
suggest
conjunction
with repairs,
cleaning or scrapping, must be collected and disposed of in
ments introduits
dans maintenance,
le guide d’instruction.
to always verify possible
changes.with the directives of respective countries. Such wo
environment-friendly
wayupdates
and in and
accordance
des truck
lieux
publics
The
majority
of
consists
of steel,
it can
be completely
materia
must1.9
beUtilisation
carried
outdans
in this
areas
intended
for this
purpose.
Recyclable
materialrecycled.
should beWaste
taken care
of
Le
gerbeur
ne
doit
pas
être
utilisé
sur
des
routes
publiques
sauf
dans
une
zone
spécifique.
conjunctionauthorities.
with repairs,
maintenance, cleaning
or waste,
scrapping,
collected
and disposed
of in
specialized
Environmentally
hazardous
suchmust
as oilbefilters,
batteries
and electronic
environment-friendly
way
and
accordance or
with
the directives
respective countries. Such w
will
have
a negative
effect
on
theinenvironment,
health,
if handledofincorrectly.
1.10 Distance
entre
les véhicules
must
be carried
out en
in compte
areas intended
for thisdevant
purpose.
material
be taken
care o
Veuillez
prendre
que le véhicule
vousRecyclable
peut toujours
freiner should
brusquement.
Veu40 waste, such as oil filters, batteries and electron
specialized authorities. Environmentally hazardous
The information reported herein is based on data available at the time of printing. Our produc
will have a negative effect on the environment, or health, if handled incorrectly.
)
illez garder vos distances.
1.11 Passagers
Les passagers ne doivent pas monter sur le gerbeur, sauf indication contraire.
1.12 Utilisation dans des ascenseurs ou sur une plateforme élévatrice
Le gerbeur ne peut être utilisé dans un ascenseur ou sur une plateforme élévatrice sauf sur autorisation spéciale. Avant d’utiliser l’ascenseur ou le monte-charge, veuillez vous assurer que
celui-ci puisse supporter le poids total du gerbeur, de la charge, de l’opérateur et éventuellement
du personnel accompagnant.
La charge doit être correctement placée afin qu’elle ne touche pas les parois de l’ascenseur lorsque le gerbeur y pénètre. Si des personnes doivent utiliser l’ascenseur en même temps que le
gerbeur, ceux-ci doivent monter après que le gerbeur soit correctement placé dans l’ascenseur, et
ils doivent en sortir avant le gerbeur.
1.13 Voies étroites et zones de travaux
Lors de situations particulières, comme lorsque le gerbeur doit passer dans une voie étroite, les
personnes non-autorisées doivent s’éloigner de la zone de travaux et le chargement doit être placé
dans un compartiment spécial.
1.14 Règles d’utilisation
La vitesse du gerbeur doit être adaptée selon les situations (s’il y a des personnes présentes dans
la zone de travaux), la visibilité, les conditions du revêtement du sol et selon le chargement. La
basse vitesse est conseillée dans les virages, dans les allées étroites, à proximité des portes battantes ou dans des voies encombrées. L’opérateur doit être capable de mesurer d’un coup d’œil
la distance de freinage et il doit contrôler son gerbeur en permanence. Freinage brutal (sauf en
cas d’urgence), rapide demi-tour ou dépassement dans des voies encombrées sont interdits. De
même qu’il est interdit d’atteindre des personnes à l’aide du gerbeur ou de charger des personnes
à bord.
1.15 Visibilité
L’opérateur doit regarder dans le sens de la marche afin de pouvoir lire les panneaux signalétiques
placés sur sa route. Si le chargement bloque la visibilité, il est conseillé de conduire en marche
arrière. Si ce n’est pas mieux de cette façon, d’autres personnes peuvent se placer à proximité du
gerbeur pour indiquer au conducteur la route et les dangers.
1.16 Conduite en pente
Si le gerbeur doit passer sur une pente étroite, celle-ci doit être préalablement nettoyée et elle doit
être antidérapante. La charge doit être placée vers le haut en direction de la pente. Les demi-tours
et les stationnements dans les pentes sont interdits. Dans les pentes (dans les montés ou dans les
descentes), il convient de conduire à vitesse réduite. L’opérateur doit toujours être prêt à freiner
à tout moment.
1.17 Limite de chargement
Veuillez vérifier attentivement les avis et les directives concernant les limites de chargement ou
de gonflage des pneus afin de ne pas les dépasser.
1.18 Transports
Le gerbeur doit être conduit avec les fourches placées à la hauteur minimum de 300mm sauf
lorsque l’on range ou l’on déplace les chargements. Il vaut mieux conduire le gerbeur dans le
sens opposé aux fourches lorsque c’est possible. Cela confère une meilleure visibilité et manœuvrabilité. Lorsque l’on conduit le gerbeur fourches vers l’avant, cela rend les manœuvres plus
aléatoires.
41
Welcome to use this low lift pallet truck. For your safety and correct operation, please carefully
1.19 Caractéristiques de charge
this
andcorrectement
warnings onplacé,
the truck
before
Leinstruction
chargementbook
doit être
afin qu’il
soitusing
sur etit.fiable. Il est déconseillé de porter
des chargements trop hauts.
These
Operation
of de
thechargement
truck are d’un
edited
forvéhicule
you to ou
completely
acquire and
1.20 Gerbeur
sur Instructions
une plateforme
autre
dans une passerelle
d’in-maste
safety
operation of the truck.
tercommunication
Avant que le gerbeur soit conduit sur un quai de chargement ou sur la plateforme d’un camion
ou d’un wagon, vous devez toujours vérifier la capacité de charge maximum de la passerelle
Specifications
of different
types
of the
trucks
aredes
described
in de
these
Operation
Instructions.
d’intercommunication.
Vous
devriez
aussi
trouver
dispositifs
sécurité
pour empêcher
le D
glissement
la passerelle d’intercommunication.
Le conducteur
doit
se of
souvenir
aussi de la
operation
anddemaintenance,
please apply the relevant
parts for the
type
the truck.
capacité de charge maximum de son véhicule dans lequel vous aller y mettre le gerbeur. Ici aussi
vous devriez trouver des dispositifs (comme par exemple des sabots de freins) qui empêchent le
Safety
specifications
gerbeur
de bouger. and special notices are marked with the following signs:
1.21 Stationnement
Le gerbeur ne doit pas se trouver en dehors des aires de parking spécifiques. Le gerbeur doit
Safety
must
be Si
observed
before
use to
avoid
personal
injury.
1. toujours---être
garé specification
sur une surface
plane.
le gerbeur
est muni
d’un
frein
de stationnement,
il
convient de le mettre. Les fourches doivent être à la position la plus basse, de sorte que personne
ne puisse
accidentellement trébucher sur celles-ci. Le gerbeur doit toujours être éteint. Les per2.
---- Notice must be observed before use to avoid equipment damage.
sonnes non-autorisées ne doivent pas utiliser le gerbeur
�
3.
Si
le General
gerbeur n’est
pasand
utilisé
pendant un before
long moment
)cement
---notice
specification
use. sans être rechargé (entre deux déplapar exemple), le câble de la batterie doit être déconnecté.
1.22 Signalisation
The majority
of dispositifs
this truckdeconsists
of steel,
can
completely recycled. Waste mater
Veuillez
utiliser les
signalisation
pour itêtre
vu be
et entendu.
conjunction with repairs, maintenance, cleaning or scrapping, must be collected and disposed of
1.23 Chaussures de sécurité
environment-friendly
way and in accordance with the directives of respective countries. Such
Lesbe
chaussures
de in
sécurité
être
lorsque Recyclable
l’on conduitmaterial
le gerbeur
selonbe
la taken
normecare
must
carried out
areasdoivent
intended
forportées
this purpose.
should
européenne
EN-345:1-S1.
specialized authorities. Environmentally hazardous waste, such as oil filters, batteries and electro
will1.24
have
a negative
effect on the environment, or health, if handled incorrectly.
Pièces
additionnelles/Remorques
Après la livraison, vous devez contacter le fournisseur si vous voulez équiper le gerbeur d’une
pièce
supplémentaire,
d’un attelage
de is
remorque
ou data
de tout
autre accessoire
car cela
pourraitOur
in- prod
The
information reported
herein
based on
available
at the time
of printing.
terférer sur la capacité de freinage ou sur la stabilité du gerbeur.
are constantly being developed and renewed. Therefore, we reserve the right to modify our
)
products at any moment without prior notice and liability in any sanction.
to always verify possible updates and changes.
42
As a result, it is sugge
2. Spécificités techniques
2.1 Application
Le gerbeur LEO a été spécialement conçu pour une utilisation sur différents types de sols. Avec sa
structure compacte, le gerbeur LEO est efficace dans les lieux qui requièrent une grande gestion
de la marchandise, comme dans les usines, les ateliers, les quais et dans les petits entrepôts. De
même, il peut être utilisé pour charger ou décharger la marchandise des camions (voire la capacité de chargement sur la fiche technique).
2.2 Caractéristiques techniques
2.2.1 Fiche technique
Dimensioni base/ Basic dimensions/ Dimensions
Ruote e gommature/
Wheels types Roues et
bandages
Pesi/
Weight/ Poids
Caratteristiche/
Characteristics/
Caractéristiques
1.1 COSTRUTTORE / MANUFACTURER / CONSTRUCTEUR
1.2
1.3
1.4
1.5
1.6
1.8
1.9
2.1
2.2
2.3
3.1
3.2
3.3
3.4
3.5
3.6
3.7
4.2
4.3
4.4
4.5
4.9
4.15
4.19
4.20
4.21
4.22
4.25
4.32
4.33
Prestazioni/
Performance data/
Performances
4.34
4.35
5.1
5.2
5.3
5.8
5.10
Varie/
Other
Autres
Dati motore/
Elecric motor/
Moteurs
6.1
6.2
6.3
6.4
6.5
8.1
8.4
FALCONLIFT
Modello/Model designation/Désignation du constructeur
Alimentazione/Power supply/Mode de translation
Tipo di guida/Type of control/ Mode de conduite
Portata/Load capacity/ Capacité nominale
Baricentro del carico/Load centre/Centre de gravité de la charge nominale
Distanza del carico/Load distance/Déport avant de la charge
Interasse/Wheelbase/Empattement
Peso proprio/Service weight/Poids à vide
Pressione sugli assali, con carico lato guida-lato carico/Axle loading, laden front-rear / Charge par essieu
avec charge côté conducteur-côté charge
Pressione sugli assali, senza carico lato guida-lato carico/Axle loading, unladen front-rear/Charge par
essieu à vide côté conducteur-côté charge
Gommatura/Tyres/Equipement roues
Dimensioni ruote - lato guida/ Tyre size – front /Dimensions des roues côté conducteur
Dimensioni ruote - lato carico/ Tyre size – rear / Dimensions des roues côté charge
Ruote pivottanti/Castor wheels/Roue pivotante
Numero ruote (x= trazione) lato guida-lato carico / Wheels – number (x= dive wheel) front-rear / Roues,
nombre (x = roue motrice) côté conducteur-côté charge
Carreggiata anteriore/Track width-front / Voie - côté conducteur
Carreggiata posteriore/Track width rear/Voie - côté charge
Altezza montante abbassato/Lowered mast height/Hauteur du mât abaissé
Alzata libera/ Free Lift/Levée libre
Altezza di sollevamento/Lift height/Hauteur de levée
Altezza montante sfilato/Extended mast height/Hauteur hors tout mât déployé
Altezza timone in posizione di guida min. - max./Tiller height in drive position min. - max. / Hauteur du
timon en position de conduite min. - max.
Altezza forche abbassate/Lowered forks height/Hauteur sur fourches, en position basse
Lunghezza totale/Overall lenght/Longueur totale hors tout
Lunghezza compreso spessore forche/Lenght to front face of forks/Longueur de la partie motrice, jusqu‘à la
face avant des fourches
Larghezza totale/Overall width/Largeur totale du châssis
Dimensioni forche/Forks dimensions/Dimensions des fourches
Scartamento esterno forche/Width over forks/Ecartement extérieur des fourches
Luce libera a metà passo/Ground clearance at the centre of wheelbase/Garde au sol au milieu de
l‘empattement
Larghezza corsia di lavoro con pallet 1000x1200 trasversale/Aisle width for pallet 1000x1200 crossways/
Largeur d‘allée pour palette 1000 x 1200 en largeur
Larghezza corsia di lavoro con pallet 800x1200 longitudinale/Aisle width for pallets 800x1200 lengthways/Largeur d‘allée pour palette 800 x 1200 en longueur
Raggio di volta/Outer turning radius/Rayon de giration
Velocità di traslazione con-senza carico / Travel speed, laden-unladen / Vitesse de translation avec-sans charge
Velocità di sollevamento con - senza carico / Lift speed, laden-unladen / Vitesse de levée avec-sans charge
Velocità di discesa con-senza carico / Lowering speed, laden-unladen / Vitesse de descente avec-sans
charge
Pendenza massima superabile con-senza carico / Max. greadibility, laden-unladen / Rampe maximum
avec-sans charge
Freno di esercizio/Service brake/Frein de service
Motore di traslazione, potenza s2 60min/Drive motor hourly rating s2/Moteur de translation, puissance
s2 = 60 mn
Motore di sollevamento,potenza s3 15%/Lift motor rating at s3 15%/Moteur de levée, puissance s3 = 15%
Batteria secondo DIN 43531/35/36 A,B,C,non / Battery equipment acc. to DIN 43531/35/36 A,B,C,non /
Batterie selon la norme DIN 43531/35/36/A,B,C,non
Voltaggio e capacità nominale della batteria k5/Battery voltage and nominal capacity k5/Tension de la batterie
et capacité nominale K5
Peso batteria/Battery weight/Poids de la batterie
Tipo di comando di marcia/Type of drive control/Commande de vitesse
Soglia rumore secondo EN 12053, orecchio operatore/Average noise peak at operator’s ear acc. to EN
12053/Niveau sonore moyen, mesuré à l‘oreille du cariste selon EN12053
43
FLLEO1229AL
Q
c
x
y
kg
mm
mm
mm
kg
FLLEO1232
FLLEO1236
Elettrico/Electric/Electrique
Da terra/Pedestrian/Accompagnant
1250
600
796
1278
910
910
930
kg
1030/1130
1030/1130
1040/1140
kg
670/240
670/240
685/245
mm
mm
mm
Poliuretano/Polyurethane/Polyuréthane
Ø 252x89
Ø 80x70 / Ø 80x93
Ø 150x54
1x+2/4
b10
b11
h1
h2
h3
h4
mm
mm
mm
mm
mm
mm
h14
mm
940/1320
h13
l1
mm
mm
81
1908
l2
mm
758
b1
s/e/l
b5
mm
mm
mm
890
60/180/1150
570/685
m2
mm
26
Ast
mm
2224
Ast
mm
2158
Wa
mm
km/h
mm/s
1590
5.2/5.5
110/170
mm/s
120/130
%
6/12
1946
1490
2820
3276
650
390/505
2096
158
3120
3576
2296
158
3520
3976
Elettromagnetico/Electromagnetic/Electromagnétique
kw
1.2
kw
2.2
3PzS
V/Ah
24/210
kg
-Mosfet
dB(A)
67
(QJOLVK
Foreword
Welcome to use this low lift pallet truck. For your safety and correct operation, please carefully
this instruction book and warnings on the truck before using it.
These Operation Instructions of the truck are edited for you to completely acquire and maste
safety operation of the truck.
(QJOLVK
Specifications of different types of the trucks are described in these Operation Instructions. D
Foreword
operation and maintenance, please apply the relevant parts for the type of the truck.
Welcome to use this low lift pallet truck. For your safety and correct operation, please carefully
Safety
specifications
andwarnings
special notices
marked
theit.following signs:
this instruction
book and
on the are
truck
beforewith
using
2.2.2 Fiche technique pour gerbeur standard
Cette fiche technique en accord avec la norme VDI 2198 prévoit seulement les valeurs techniques
These
Operation
Instructions
of thedetruck
are non-standard,
edited for you
toéquipements
completelyadditionnels,
acquire andetcmaste
gerbeur
standard.
Les types
gerbeur
lesto
Safety
specification
must be
observed
before use
avoid personal
injury.
1. pour le---peuvent
donner of
d’autres
valeurs. On se réserve le droit de tout changement technique ou de toute
safety
operation
the truck.
amélioration.
2.
---- Notice must be observed before use to avoid equipment damage.
2.2.3 Normes of
Européennes
Specifications
different types of the trucks are described in these Operation Instructions. D
Le niveau du bruit continu doit être <70 dB (a); selon le critère ISO4871
operation
and
maintenance,
please
apply
the relevant
parts for the type of the truck.
Le
niveau
du bruit
continu
est une
valeur
moyenne,
3.
---General
notice
and specification
before
use.qui prend en compte le niveau de pression sonore lorsque l’on conduit, lorsque l’on utilise le dispositif de levage ou l’on va au
ralenti. Le niveau de pression sonore est mesuré au niveau de l’oreille.
Safety
specifications
and special notices
Compatibilité
électromagnétique
(CEM)are marked with the following signs:
majority
of this
truck consists
of valeurs
steel, limites
it can be
recycled. Waste etmater
LeThe
fabriquant
assure
la conformité
liée aux
des completely
émissions électromagnétiques
l’immunitéwith
aux repairs,
interférences
ainsi que les
décharges
d’électricitémust
statique
selon la E.N.
et of
conjunction
maintenance,
cleaning
or scrapping,
be collected
and12895
disposed
en font
environment-friendly
way
andréférence.
inmust
accordance
with before
the directives
of respective
Such
----critères
Safety qui
specification
be observed
use to avoid
personal countries.
injury.
1. les autres
Toute
pièce
changée
dans
le
système
électrique
peut
être
effectuer
après
l’approbation
du
fabrimust be carried out in areas intended for this purpose. Recyclable material should be taken care
quant.
specialized authorities. Environmentally hazardous waste, such as oil filters, batteries and electro
2.
---- Notice must be observed before use to avoid equipment damage.
will2.2.4
have
a negative
effect on the environment, or health, if handled incorrectly.
Conditions
d’utilisation
Température ambiante pendant le fonctionnement: 5°C-40°C
Lorsque
le gerbeur
fonctionne
longuement
à uneuse.
température inférieure à 5 °C ou à basse
3. The
---General
notice
and specification
before
information
reported
is based
on
data available
at the
time of
printing. Our prod
température
avec
un hautherein
taux d’humidité,
il convient
de protéger
certains
instruments.
�
)
�
))
are
developed
and renewed.
Therefore, we reserve the right to modify our
2.3constantly
Illustrationbeing
et plaque
de signalisation
sur le gerbeur
majority of this truck consists of steel, it can be completely recycled. Waste mater
N°The
Désignation
products
at
any
moment maintenance,
without prior notice
andorliability
in anymust
sanction.
As a and
result,
it is sugge
conjunction
with
cleaning
scrapping,
be collected
disposed
of
15 Symbole
du repairs,
bouton de soulèvement
environment-friendly
and in and
accordance
to always
verify
updates
changes.with the directives of respective countries. Such
16 Symbole
dupossible
boutonway
d'abaissement
must
carried
in areas
intended for this purpose. Recyclable material should be taken care
17 be
Symbole
duout
bouton
du klaxon
specialized
authorities.
Environmentally hazardous waste, such as oil filters, batteries and electro
18 Symbole
du bouton avant/arrière
will19
have
a negative effect on the environment, or health, if handled incorrectly.
Symbole “interdiction de s'assoir sur le gerbeur”
20 Plaque signalétique du gerbeur
21 The
Symbole
du point d'attache
du herein
gerbeur is based on data available at the time of printing. Our prod
information
reported
)
44
are constantly being developed and renewed.
Therefore, we reserve the right to modify our
Safety specifications
andlift
special
notices
areyour
marked
with thecorrect
following signs: please carefully r
Welcome
to use this and
low
palletnotices
truck. For
safety
Safety specifications
special
are marked
withand
the followingoperation,
signs:
safety
operation
of
the
truck.
this instruction book and warnings on the truck before using it.
et specification
mise en service
---- Safety
must
be
observed
before useintothese
avoidOperation
personal injury.
1. 3. Transport
Specifications
of
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of
thebe
trucks
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Instructions. Du
---Safety
specification
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1.
These Operation Instructions of the truck are edited for you to completely acquire
and master
3.1Chargé
grue
operation
andpar
maintenance,
please apply the relevant parts for the type of the truck.
safety
operation
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truck.
2.
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must
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2.
---Noticede
must
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damage.
La
capacité
charge
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appliqué
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(poids transport:
poids
net du gerbeur+poids
de lanotices
batterieare
cf. fiche
de données)
Safety
specifications
and special
marked
with the following signs:
Specifications
of different
types
of spécialement
the trucks are
described
in these Operation
Instructions.
L’équipement
de
levage
a
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pour la commodité
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3.
---- General notice and specification before use.
transport.
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use.
operation
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aresteel,
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it can
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conjunction
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gerbeur
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---- Safety
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specialized
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3.2
Mise
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specialized authorities. Environmentally hazardous waste, such as oil filters, batteries and electron
will have a negative effect on the environment, or health, if handled incorrectly.
will have a negative effect on the environment, or health, if handled incorrectly.
2.
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La
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The
majority
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truck herein
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steel,
can available
be completely
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WasteOur
materia
The
information
reported
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based
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at the
time
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prod
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specification before use.
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Installez
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to always
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Si vous devez substituer
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par une batterie
sansdirectives
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si le type de
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to always verify possible updates and changes.
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4. Entretien, chargement et remplacement
de la batterie
Foreword
Welcome
to use this
low lift pallet
For yourdesafety
and doit
correct
please carefully
r
4.1 La recharge,
la réparation
ou letruck.
remplacement
la batterie
être operation,
effectué uniquement
par
personnesbook
compétentes.
thisdes
instruction
and warnings on the truck before using it.
4.2Chargement de la batterie
These Operation Instructions of the truck are edited for you to completely acquire and master
safety
of the
truck.
Les operation
gerbeurs LEO
sont
pourvus d’un chargeur de batterie spécifique à la leur.
Avant de charger la batterie, veuillez vous assurer
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clé de contact soient sur «OFF». Veuillez charger la batterie dans un lieu sec et aéré et éloignezSpecifications
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areladescribed
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these
Operation
Instructions.
la des flammes.
Lorsque vous
utilisez
gerbeur,
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chargée
au minimum
une Du
Foreword
fois parand
mois.
La batterie doit
être rechargée
de
façon
correcte
régulièrement.
Lorsqu’elle est
operation
the
relevant
parts read
foretthe
type of the truck.
Welcome to use
this maintenance,
low lift pallet truck. For please
your safety apply
and correct
operation,
please carefully
Foreword
à plat, une alarme commencera à clignoter sur l’indicateur de décharge de la batterie pendant le
this instruction book and warnings on the truck before using it.
fonctionnement. Veuillez alors effectuer le rechargement.
Welcome
to use
this and
low lift
palletnotices
truck. For
your safety
and
correct
operation,
please
r
Chargement
complètement
le gerbeur
muni
d’un
chargeur
intelligent
et carefully
totaSafety
specifications
special
are
marked
with
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following
signs:
These
Operation
Instructions
of the truck
areautomatique:
edited for you to completely
acquireest
and
master
lement
automatique.
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la prise
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branchée
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safety
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truck. and
this
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warnings
on the
before
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clignote. Le chargeur ajuste automatiquement le courant selon les capacités résiduelles de la
Specifications
of the le
trucks
are déroulement
described in these Operation
Instructions. During
batterie,ofcedifferent
qui types
confère
bon
du chargement.
Après avoir rechargé la batterie, le
operation
and
maintenance,
please
apply
the
relevant
parts
for
the
type
of
the
truck.
voyant---vert
du chargeur
clignote
et lebechargement
est
automatiquement
stoppé.acquire
Leinjury.
chargement
Safety
specification
observed
before
personal
1.
These Operation
Instructions
ofmust
the truck
are edited
for use
you to
to avoid
completely
and master
dure
en
moyenne
5
à
7
heures.
Safety specifications and special notices are marked with the following signs:
safety
operation of the truck.
2.
be observed
before
usequelle
to avoid
equipment
damage.
Il---estNotice
interditmust
de recharger
la batterie
avant
ne soit
complètement
déchargée.
---- Safety
specification
must
be
observed
before
use
to
avoid
personal
injury.
1. � Lors
du chargement, les bouchons des éléments de la batterie contenant l’eau doivent être
Specifications
types
of Avant
the trucks
are described
in thesequ’il
Operation
Instructions.
ouverts afin of
de different
faire circuler
l’air.
le chargement,
assurez-vous
n’y ait aucun
objet Du
2.
---- Notice must be observed before use to avoid equipment damage.
métallique
sur
la batterie
que
les joints
etuse.
des
prises
soient
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3.
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noticeetand
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before
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and
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applydes
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relevant
parts
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the
typepas
of the
truck. Toutes
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mesures
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sécurité,
incluant
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règles
supplémentaires
et
la
procédure
de
préparation,
doi3. ) ---- General notice and specification before use.
vent être strictement observées.
Safety
specifications
and
notices
aresteel,
marked
with
thecompletely
following signs:
The
majority
of consists
this special
truck
of
can
be
recycled. Waste materia
The
majority
of this truck
of steel, consists
it can
be completely
recycled.itWaste
material
in
4.2.1Charge
initiale
conjunction
with repairs,
maintenance, cleaning or scrapping, must be collected and disposed of in an
conjunction
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must
collected
disposed
environment-friendly
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in la
accordance
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1) Si l’électrolyte
batterie
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must
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areas
intended
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Such w
compose d’un acide way
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de Safety
l’électrolyte
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± 0.005
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25°C.
Versezcare o
---must
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material
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have
effect
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the
or
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l’électrolyte
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limite. and electron
specialized
authorities.
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hazardous
as oil filters,
batteries
)
The information reported herein is based on data available at the time of printing. Our products
will have a negative effect on the environment, or health, if handled incorrectly.
2.are constantly
----being
Notice
must
be observed
before
to toavoid
equipment
damage.
developed
and renewed.
Therefore,
we reserve
the
right
modify our
own
Lorsque
la température
des
éléments
estuse
en-dessous
de
35°C, elle
peut être connectée au
courant
chargée.
products
at anyet
moment
without prior notice and liability in any sanction. As a result, it is suggested
to always
verify
possible updates reported
and changes. herein is based on data available at the time of printing. Our prod
The
information
charges
initiales
s’effectuent
en 2 étapes:
3. 2)Les ---General
notice
and specification
before use.
lorsque le being
voltagedeveloped
final des éléments
est inférieur
à 2.4V, le we
courant
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areA)
constantly
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reserve
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B) lorsque la tension s’élève à 2.4V, le courant doit être converti à la deuxième étape, 0.25A.
Continuez
le chargement
jusqu’à
ce que
dessteel,
bulles
sortent
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products
any
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sanction.
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The at
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can in
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que le courant reste constant pendant 3 heures. Lorsque la densité de l’électrolyte atteint 1.280 ±
conjunction
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to always
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environment-friendly
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trique doit être 4/5 fois
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must be carried out in areas intended for this purpose. Recyclable material should be taken care o
4.2.2Chargement
équilibré
specialized
authorities.
Environmentally hazardous waste, such as oil filters, batteries and electron
Lors
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will have a negative effect si
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health,
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l’électrolyte. On peut éliminer ce problème grâce au chargement équilibré, afin que les éléments
1
redeviennent stables.
OnThe
peutinformation
utiliser le chargement
équilibré
lors deson
conditions
suivantes:
reported herein
is based
data available
at the time of printing. Our prod
1) Lorsque le voltage de décharge des éléments est en dessous du voltage final (1.7V/élément).
Lorsque les
éléments
ont un taux
de courant
de déchargement
(exemple:
le to
moteur
de our
are2)constantly
being
developed
and élevé
renewed.
Therefore,
we reserve
the right
modify
conduite et le moteur de levée qui travaillent en même temps).
3) Lorsque
la batterie
pas étéprior
rechargée
après
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products
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noticerégulièrement
and liability in
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46
to always verify possible updates and changes.
4) Under charged battery or battery not used for a long time.
Steps for balance charge:
4) Lorsque la batterie a été complètement rechargée et qu’elle n’a pas été utilisée pendant longtemps.
Charging
with current
of 0.1I5A.
Étapes1)pour
le chargement
équilibré:
2)
When the
reaches
2.5V and the air bubbles come out from the electrolyte, keep charging
1)Chargez
auvoltage
courant
0.1 I5A.
2)Lorsque
tension
atteint
with thela
current
of 0.05
I5A.2.5V et que des bulles d’air sortent de l’électrolyte, maintenez
le chargement
à
0.05
I5A.
3) When the battery is fully charged, stop charging for half an hour. Then keep on charging with the
3)Lorsque la batterie est complètement chargée, veuillez arrêter le chargement pendant une
current of 0.025 I5A for 1 hour.
demie-heure.
Ensuite, reprenez le chargement à 0.025 I5A pendant une heure.
1 hour again.
4)
After
stop
charging for
an hour, keep
charging
the current of
0.025
I5A for pendant
4)Stoppez
à nouveau
le half
chargement
pendant
unewith
demie-heure,
puis
chargez
une
5) Repeat
step
4 .unless the air bubbles come out from the electrolyte as soon as the charger is
autre heure
à 0.025
I5A
5)Répétez
l’étape
sauf si
des bulles d’air sortent de l’électrolyte dès que vous branchez
connected
to the4power
supply.
le chargeur.
Il est important
d’effectuer
les mois
un for
rechargement
pour les batteries en utilisaBalance
charging istous
essential
monthly
the battery in équilibré
use.
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tion.
4.3
Battery indicator
4.3Indicateur de niveau de batterie
Battery capacity meter: Discharging statusForeword
of battery is indicated on battery capacity meter with ten
Indicateur
de capacité de la batterie: Le déchargement
de la batterie est signalé par l’indicateur de
indicator
bars for each
10%barres
increase.
With the consumption
of battery
the lighting bars will
capacité
de la batterie
par dix
qui correspondent
chacune
à 10%capacity,
de la capacité.
Welcome
to
usedownwards
thisselow
lift
pallet
truck.
For
yourofsafety
and
operation,
please
carefully
descend
from
the
The
mark
“Alarm”
will correct
appear
when
capacity
of
Lorsque
la batterie
décharge,
lestop.
barres
lumineuses
s’éteignent
en partant
duresidual
“1” vers
le “0”.
Le signal
“ALARM”
apparait
lorsque
la
capacité
de
la
batterie
est
inférieure
ou
égale
à
30%.
A
standardbook
batteryand
at 30%.
Now, on
the the
battery
is ready
for charging.
this
instruction
warnings
truck
before
using
it.
ce moment
là, la batterie a besoin d’être rechargée.
The mark of “Alarm” and a flash “Stop” keeps flashing will appear when residual capacity of standard
Le signal “ALARM” et un “STOP” clignotant apparaissent lorsque la capacité de la batterie est
battery
20%.à 20%.
Now, A
thecet
lifting
function
truck is automatically
and locked.
inférieure
ouatégale
instant,
lesoffonctions
d’élévationcut
duoff
gerbeur
se coupent automaThese
Operation
Instructions of the truck are edited for you to completely acquire and maste
tiquement
et se bloquent.
Capacity
Sufficient
Charge Required
Capacity Insufficient
safety operation
of the
truck.
Specifications of different types of the trucks are described in these Operation Instructions. D
operation and maintenance, please apply the relevant parts for the type of the truck.
Safety specifications and special notices are marked with the following signs:
1.
�
---- Safety specification must be observed before use to avoid personal injury.
Capacité suffisante Rechargement requis capacité insuffisante
2.
---- Notice
mustcapacity
be observed
before capacity
use to avoid
equipment
damage.
If the battery
meter indicates
insufficient
soon after
lifting system works, the
)
)
lifting function will be resumed only after recharging the battery to at least 70% of the capacity.
Si---l’indicateur notice
de capacité
de la batterie indique
un niveau insuffisant peu après la mise en
3. service
and specification
before use.
du General
dispositif de levage,
la fonction d’élévation
reprendra seulement lorsque la batterie
aura récupéré 70% de ses capacités.
The majority of this truck consists of steel,10it can be completely recycled. Waste mater
conjunction with repairs, maintenance, cleaning or scrapping, must be collected and disposed of
environment-friendly way and in accordance with the directives of respective countries. Such
must be carried out in areas intended for this purpose. Recyclable material should be taken care
specialized authorities. Environmentally hazardous waste, such as oil filters, batteries and electro
will have a negative effect on the environment, or health, if handled incorrectly.
)The information reported herein is based on data available at the time of printing. Our prod
are constantly being developed and renewed.
47
Therefore, we reserve the right to modify our
products at any moment without prior notice and liability in any sanction.
As a result, it is sugge
5
Operation instructions
5. Consignes d’utilisation
Poignée
de timon
5.15.1
Control
handle
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Foreword
1 Bouton d’ABAISSEMENT
2 1.Lowering
Mollette de réglage AVT/ARR
Bouton
AVERTISSEUR
2.FWD-BWD
Tuning Knob SONORE
These Operation Instructions of the truck are edited for you to completely acquire3and
master the
4
Bouton
d’INVERTION
safety operation of the truck.
3 Horning Button
5 Bouton de LEVEE
Welcome to use this low lift pallet truck. For your safety and correct operation, please carefully read
this instruction book and warnings on the truck before using it.
4.Reversing
Specifications of different types of the trucks are described in these Operation Instructions.
During
operation and maintenance, please apply the relevant parts for the type of the truck. 5.Raising Button
5.2 Mise en service du gerbeur
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safety operation of the truck.
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49
products at any moment without prior notice and liability in any sanction.
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These Operation Instructions of the truck are edited for you to completely acquire and master the
safety operation of the truck.
6. Entretien
Specifications of different types of the trucks are described in these Operation Instructions. During
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6.1 Opération de sécurité et respect de l’environnement
Les instructions mentionnées dans la partie «Opération d’inspection et de maintenance» doivent
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3. ) ---- General notice and specification before use.
(QJOLVK
et carburants, doivent être déposés dans des zones définies par les lois pour protection environnementale.
The majority of this truck consists of steel, Foreword
it can be completely recycled. Waste material in
Safety specifications and special notices are marked with the following signs:
conjunction with repairs, maintenance, cleaning or scrapping, must be collected and disposed of in an
Welcome
to use this
liftinpallet
truck.l’entretien
For the
yourdirectives
safety
correct operation,
please
environment-friendly
and
accordance
with
ofgerbeur
respective
countries. Such
workcarefully read
6.2 Règles
dewaylow
sécurité
pour
duand
Personnel
deand
maintenance:
les professionnels
qualifiés et entrainés sont autorisés à réparer
this
instruction book
warnings on the seuls
truck before
using it.
specialized authorities. Environmentally hazardous waste, such as oil filters, batteries and electronics,
must be carried out in areas intended for this purpose. Recyclable material should be taken care of by
ou à entretenir le gerbeur.
Élévation
gerbeur:
gerbeur, acquire
son dispositif
These
Operation du
Instructions
of thelors
truckde
arel’élévation
edited for youdu
to completely
and masterde
thelevage doit être sûr et
)
The information
reported herein
is based on data
available atLorsque
the time of printing.
Our products
fiable
(en
particulier
la
position
de
levée).
le
gerbeur
est
levé,
toutes
les mesures de sécusafety operation of the truck.
are
constantly
beingêtre
developed
and pour
renewed.
Therefore,
we reserve theou
rightleto retournement
modify our own
rité
doivent
prises
éviter
le glissement
du gerbeur (des blocs de bois
peuvent
être
utilisés).
Le
gerbeur
peut
être
levé
au
niveau
du
dispositif
de levage à conditions que
products
at
any
moment
without
prior
notice
and
liability
in
any
sanction.
As
a
result,
it
is
suggested
Specifications of different types of the trucks are described in these Operation Instructions. During
fourches
soient
reliées
à un
assez
solide.
to les
always
verify
possible
updates
and changes.
operation
and maintenance,
please
apply
thecâble
relevant
parts for
the type of the truck.
Nettoyage: Il est strictement interdit d’utiliser des produits inflammables pour le nettoyage du
gerbeur.
Avantand
despecial
commencer
lemarked
nettoyage,
prendre vos mesures de sécurité afin d’éviter
Safety
specifications
notices are
with theveuillez
following signs:
toute étincelle (qui peuvent par exemple être causées par un court-circuit). Avant toute manipulation sur la batterie, veuillez la brancher. Tous les éléments électriques et l’ensemble des compoSafety specification
must be être
observed
before use tonettoyés
avoid personal
injury. d’un compresseur à air doux ou à
1. �
sants----électroniques
peuvent
uniquement
à l’aide
l’aide d’une brosse isolante et antistatique.
2.
Noticeutilisez
must be observed
before use
to avoid
equipment
Si----vous
un nettoyeur
à jet
d’eau
propredamage.
ou à haute pression, veuillez d’abord couvrir
les éléments électriques et l’ensemble des composants électroniques afin de les protéger de l’huqui pourrait
entrainer
un before
mauvais
3. midité
---- General
notice and
specification
use. fonctionnement.
Le nettoyage à l’aide d’une buse à vapeur est interdit.
Manipulation
du système électrique:
Afin d’éviter les chocs électriques, veuillez prendre toutes
The majority of this truck consists of steel,
it can be completely recycled. Waste material in
1
vos précautions.
Veuillez débrancher
la batterie
touteandmanipulation.
conjunction
with repairs, maintenance,
cleaning or scrapping,
must avant
be collected
disposed of in an
Soudage:
Fin
d’éviter
l’endommagement
des
éléments
électriques
et l’ensemble
des composants
environment-friendly way and in accordance with the directives of respective
countries. Such
work
électroniques,
veuillez
les for
retirer
du gerbeur
et les
éloigner
souder.
must
be carried out in areas
intended
this purpose.
Recyclable
material
should avant
be takende
care
of by
specialized
authorities.
Environmentally
hazardous
waste, such as
oil composants
filters, batteries and
electronics,
Installation:
Après
avoir réparé
ou remplacé
des
hydrauliques,
électriques ou élecwilltroniques,
have a negative
effect
on
the
environment,
or
health,
if
handled
incorrectly.
veuillez les remettre à leur position initiale.
Roues: La qualité des roues se répercute sur la stabilité et sur la conduite du gerbeur. Le changeThe information
herein
is based on
data
the time
Our products
ment
des rouesreported
doit être
approuvé
par
laavailable
société.at Lors
deoflaprinting.
substitution
des roues, le gerbeur doit
dans
sa developed
position and
initiale,
à l’horizontale
(les roues
doivent
être
par paire, droite
arerester
constantly
being
renewed.
Therefore, we reserve
the right
to modify
our changées
own
et gauche).
products at any moment without prior notice and liability in any sanction. As a result, it is suggested
Chaines de levage et galets: Sans graissage, les chaines de levage et les galets s’usent rapideto always verify possible updates and changes.
ment. Le temps d’intervalle du manuel de maintenance est valable lors de conditions normales
d’utilisation. Au cas où le lieux de travail est dégradé ( poussière, températures extrêmes), il est
nécessaire de les graisser régulièrement.
Tuyau d’huile hydraulique: Le tuyau d’huile hydraulique ainsi que l’ensemble du système
hydraulique doit être changé tous les 6 ans.
will have a negative effect on the environment, or health, if handled incorrectly.
)
)
6.3 Maintenance et inspection
Une maintenance complète et minutieuse assure le bon fonctionnement du gerbeur. Le non-respect et la négligence des conseils du manuel d’entretien peut causer la défaillance du gerbeur et
peut même devenir un danger potentiel pour les personnes et le matériel.
Le programme de maintenance est basé sur une utilisation du gerbeur en conditions normales.
Le cycle de maintenance sera écourté si vous soumettez le gerbeur à des conditions d’utilisation
difficiles, comme la poussière, les températures
extrêmes ou lorsque vous utilisez toutes ses fon1
50
ctions en même temps.
Veuillez procéder aux opérations de maintenance en suivant le cycle de maintenance indiqué cidessous:
W1= toute les 50 H de travail, au moins une fois par semaine.
M3= toute les 500 H de travail, au moins une fois tous les 3 mois.
M6= toute les 1000 H de travail, au moins une fois tous les 6 mois.
M12= Toute les 2000 H de travail, au moins une fois par an.
A la réception du gerbeur, vous pouvez vérifier les points suivants:
Dès 50 ou 100 H de travail ou 2 mois après le mise en service:
-Vérifiez si les roues n’ont pas perdu de boulons ou si ils ne se sont pas desserrés et remettez-les
ou resserrez-les si nécessaire;
-Contrôlez que le système hydraulique n’ait pas de fuite et ajustez-le si nécessaire;
-Remplacez les filtres hydrauliques.
6.4 Liste de maintenance:
Standard: 0 (obligatoire)
Chambre froide: # (facultatif)
1.1
Chassis
1.2
2.1
Système de conduite
2.2
2.3
3.1
Roues
3.2
Direction
4.1
5.1
Système de freinage
5.2
5.3
5.4
6.1
Dispositif de levage
6.2
6.3
7.1
7.2
Système hydraulique
7.3
7.4
7.5
7.6
Système électrique
8.1
8.2
8.3
8.4
8.5
8.6
Programme de maintenance
Inspection des roulements
Inspection de tous les vis et boulons
Inspection du bruit et des fuites
Inspection du niveau d'huile
Graissage
Vérification de l'état de dégradation et de l'usure
Inspection des roulements
a)
Contrôle de la direction
Inspection et ajustement
Contrôle du vérin à gas et inspection de fuite ou
de dégradation
Contrôle de l'état d'usure des freins des roues
Vérification de la connexion du frein et ajustement si nécessaire
Inspection et ajustement de la performance
Détection d'éventuels blocages de la roue de
chargement
Contrôle des pointes des fourches et des fourches
Inspection de la performance
Détection de fuite ou d’usure au niveau des joints
b)
Contrôle de fuite ou de dégradation au niveau du
cylindre de soulèvement, vérification de la sureté
et de la fiabilité de sa fixation
Vérification du niveau d'huile
Remplacements de l'huile et du filtre
c)
Inspection de la fonction d'ajustement du régulateur de pression
Vérification de la performance
Contrôle de la connexion et de l'état des cables
Vérification de l'ampérage des fusibles
Vérification des interrupteurs
Vérification des connecteurs
Contrôle du fonctionnement du dispositif d'allarme
51
W
1
#
M
3
0
0
0
0
0
0
0
0
M
6
M
12
#
0
#
0
#
0
0
0
0
0
0
#
#
0
0
#
0
#
0
#
0
0
0
0
#
0
Electrical system
Moteur
9.1
9.2
9.3
10.1
Motor
Batterie
10.2
10.3
10.4
Battery
Graissage
11.1
12.1
Contrôles supplémentaires Lubrication
12.2
12.3
cables, and if any damage
Inspection of Amperage of fuse
Inspection of safety, reliability and function of switches
8.4
andl'état
unlocking
Contrôle de
d'usurecam
desequipment
balais à charbon
Inspection
of
connector,
Vérification
de la fixation du moteur replace the worn part if
8.5
necessary
Nettoyage du moteur à l'aide d'un aspirateur
8.6
Inspection of function of alarm equipment
Vérification
du voltage et de la densité et du
#
9.1
niveau deInspection
l'acide of wearing state of carbon brush
9.2
Inspection of safety of motor attachment
Contrôle de l'état des terminaux de connexion,
#
Clean motor frame with vacuum cleaner, inspection
of
graissage
9.3
wearing state of commutor
Nettoyage des connecteurs et vérification de la
#
Inspection of density and capacity of acid, voltage
of
fixation
10.1
battery
Contrôle de l'usure du cable et remplacement si
Inspection of safety device of connection terminal,
nécessaire
10.2
applicability of grease
GraissageClean
du gerbeur
#
connector of battery, inspection of compactness
10.3
Contrôle
des
problèmes
dans
la
masse
du
système
of fit
électronique
Inspection of damage of battery cable, replace it if
10.4
Vérification
de la vitesse de conduite et de la
necessary
distance de
freinage
Paint
grease to the truck according to the time schedule
11.1
Contrôle
de
la vitesse de
soulèvement et
of lubrication
feeding
d'abaissement
Inspection
of
the
fault in grounding of electrical system
12.1
InspectionInspection
du dispositif
de
sécurité
de braking
la fermeof driving
speedetand
distance
12.2
8.3
0
0
#
●
0
●
●
●
＃
0＃
●
0＃
●
0＃
●
＃
0
●
＃
●
0
●
0
0
0
●
●
0
Integrated 12.4 ture
measurement
Inspection of lifting and lowering speed
●
12.3
13.1 Commission
sous taux de chargement
0
Démonstration
Inspection
of
safety
device
and
closing
device
●
12.4 la maintenance, le gerbeur est fiable
13.2 Après
#
0
Commissioning under load rating
●
13.1
(QJOLVK
a) A environ 100 Demonstration
H de travail après la mise enAfter
service,
vérifiez
les
boulons
des
roues
s’ils
sont
bien
au
complet
above maintenance, the truck is certificated to be ＃
● et resserrez13.2
les si nécessaire.
reliable for operator
Foreword
b) A environ 100 H de travail après la mise en service, contrôlez s’il n’y a aucune fuite d’huile au niveau du système hydraunuts on wheels and tighten them if
c)A environ 500 h de travail après la mise en service.
this instruction book and
warnings on the truck before using it.
necessary
100
after
initial
operation,
if any read
loose
lique ettoresserrez
lesliftpièces
sihours
besoin.
Welcome
use a）About
this low
pallet
truck.
For your
safety
and correct
operation,check
please carefully
b）About
100 hours after initial operation, check if any leakage of hydraulic parts and tighten them if
6.5 Réparation
et maintenance
These Operation Instructions of the truck are edited for you to completely acquire and master the
safety operation of the required
truck.
6.4.1 Préparation
du gerbeur
à la
réparation ou à la maintenance
d) 500 hours
after initial
operation
Prenez toutes vos mesures de sécurité pour éviter tous incident pendant la réparation ou la maintenance du gerbeur, en suivant les in6.5 Operation Specifications of Repair and Maintenance
dications suivantes:
Safety specifications and special notices are marked with the following signs:
6.5.1lePreparation
trucksécurité;
to be repaired or maintained
-Garez
gerbeur enoftoute
-Enclenchez
bouton d’urgence
et débranchez
la batterie.
Prepare allle necessary
safety measures
to avoid
possible
---- Safety specification
must be lever
observedles
before
use to avoidou
personal
injury.
1. � Lorsque
vous
devez
fourches
le
gerbeur,
veuillez
accident during the course of repair and maintenance
by
faire extrêmement attention à ce que les fourches et le gerbeur ne
completing
following
2.
---- Notice
must be observed
before
use to preparations:
avoid equipment damage.
glissent
pas
ou ne sethe
retournement
pas. Si vous devez élever le gerz
Parking
the
truck
safely
beur, référez-vous au chapitre «Transport et mise en route».
3. ) ---- General notice and specification before use.
Specifications of different types of the trucks are described in these Operation Instructions. During
operation and maintenance, please apply the relevant parts for the type of the truck.
Press emergency parking switch and cut off the power of
6.5.3
Inspection
niveau d’huile
the du
battery.
The majority of this truck consists of steel, it can be completely recycled. Waste material in
z
-Préparation du gerbeur à la réparation ou à la maintenance;
-Retirer les quatre vis (2 et 10);
-Ouvrir le couvercle du timon (1 et 3);
-Vérifier le niveau d’huile.
Durant l’inspection, les fourches doivent être au plus bas.
16
conjunction with repairs, maintenance, cleaning or scrapping, must be collected and disposed of in an
environment-friendly wayWhen
and in accordance
with theisdirectives
of respective
Such work
the operation
done after
lifting countries.
of the forks
or lifting of the
must be carried out in areas intended for this purpose. Recyclable material should be taken care of by
specialized authorities. Environmentally hazardous waste, such as oil filters, batteries and electronics,
should be taken to avoid slipping or turning over of the forks or the truck.
will have a negative effect on the environment, or health, if handled incorrectly.
[
)The information reported herein is based on data available at the time of printing. Our products
truck, protection measures
In case of lifting of the truck,
Therefore, we reserve the right to modify our own
6.5.4 Contrôle des fusibles
-Préparation
à la réparation
la maintenance;
products
at any
moment withoutdu
priorgerbeur
notice and liability
in any sanction. ou
As à
a result,
it is suggested
-Ouvrir
le
couvercle
du
timon;
to always verify possible updates and changes.
-Consulter la fiche des fusibles pour connaître le voltage de ceux-ci, et remplacer-les si
nécessaire.
are constantly being developed and renewed.
52
CODE
FU
FU1
FU2
DESIGNATION
Fusible du circuit principal
Fusible du contrôle des mouvements
Fusible du contrôle
de levée
Foreword
(QJOLVK
AMPERAGE
200A
10A
6A
(QJOLVK
Foreword
6.5.4 Utilisation du gerbeur après la maintenance
veuillez conclure par ces opérations indiquées
ci-dessous
d’utiliser
gerbeur:
Welcome
to avant
use this
low liftlepallet
truck. For your safety and correct operation, please carefully
These
Instructions
of the truck are edited for you to completely acquire and master the
Operation
-Nettoyez
le gerbeur;
safety
operation
of the book
truck.lesand
this
warnings on the truck before using it.
instruction
-Contrôlez
freins;
-Vérifiez le bouton d’urgence;
Specifications of different types of the trucks are described in these Operation Instructions. During
-Contrôlez le klaxon.
operation and
maintenance,Instructions
please apply the relevant
for theare
type edited
of the truck.
These
Operation
of theparts
truck
for you to completely acquire and maste
6.6 Immobilisation
du truck.
gerbeur
safety
operation
the
Safety specifications
and of
special
are marked with the following signs:
Si vous immobilisez
lenotices
gerbeur
pendant plus de deux mois, veuillez vous assurer qu’il soit entreposé dans un endrois sec et à l’ abri du gel. Après son immobilité, vous devez prendre toutes les
mesures
nécessaires.
Pendant
et après
veuillezinexécuter
les opérations
suivan- D
---- Safety
specification
must
betypes
observed
use
to avoid are
personal
injury.
1. �
Specifications
of different
ofbefore
thel’immobilisation,
trucks
described
these Operation
Instructions.
tes:
(QJOLVK parts for the type of the truck.
operation
and
maintenance,
please
apply
the
relevant
2.
---- Notice
must
be observeddu
before
use to avoid
equipment
damage.
Lors
de
l’immobilité
gerbeur,
celui-ci
doit
être surélevé, afin que les roues ne touchent pas
le sol. De cette façon, elles seront
protégées contre les dégradations.
Foreword
Si le----gerbeur
est and
inutilisé
pendant
plus de 6 mois, veuillez contacter le service de maintenance
3. )
General notice
specification
before use.
Safety
specifications
and
special
are
marked
with the
following
signs:
Welcome to
use this low lift pallet
truck.
For your notices
safety and correct
operation, please
carefully
read
pour avoir plus de détails sur les opérations
à suivre.
Welcome to use this low lift pallet truck. For your safety and correct operation, please carefully read
thisAprès
instruction
and warnings ou
on the
before using
la book
maintenance
la truck
réparation
duit.gerbeur,
this instruction book and warnings on the truck before using it.
The majority of this truck consists of steel, it can be completely recycled. Waste material in
6.6.1 Opérations
avant l’immobilisation
conjunction
with repairs, maintenance,
cleaning or scrapping, must be collected and disposed of in an
These
Operation
Instructions
of
truck arewith
edited
you to completely
acquire
and master
the
environment-friendly
way and
in the
accordance
the for
directives
of respective
countries.
Such work
-Nettoyez
complètement
lemust
gerbeur;
----out
Safety
specification
be observed
before
use
toofavoid
personal
1.
must
be
carried
in areas
intended
for this purpose.
Recyclable
material should
be taken
care
by
safety
operation
of
the
truck.
-Contrôlez les freins;
specialized authorities. Environmentally hazardous waste, such as oil filters, batteries and electronics,
-Vérifiez
d’huile;
willhave a negative
effectle
onniveau
the environment,
or health, if handled incorrectly.
Specifications of different types of the trucks are described in these Operation Instructions. During
-Consultez
la
liste
des
pièces
à graisser;
2.
---Notice please
mustapply
be the
observed
before
useof to
operation and
maintenance,
relevant parts
for the type
the avoid
truck. equipment damage.
The information
-Rechargez
la
batterie;
reported herein is based on data available at the time of printing. Our products
�
injury.
)
-Débranchez et nettoyez la batterie, graissez les électrodes de la batterie.
Vous
pouvez aussi
suivre
les instructionsbefore
concernant l’entrien de la batterie.
3.
----moment
General
and
products at any
withoutnotice
prior notice
andspecification
liability in any sanction. As ause.
result, it is suggested
)
are constantly
being and
developed
renewed.
Therefore,
reserve
the right to modify our own
Safety
specifications
special and
notices
are marked
with thewe
following
signs:
to always
possible
and pendant
changes.
6.6.2----verify
Mesures
àupdates
prendre
Safety
specification
must
be
observedl’immobilisation
before use to avoid personal injury.
1.
�
Tous les 2 mois: rechargez la batterie.
The
majority
this
truckusedu
consists
of steel,
it can be completely recycled. Waste mater
---- Notice
must be of
observed
before
to avoid
equipment
damage.
Faire
fonctionner
la batterie
gerbeur.
Il est important
de recharger
régulièrement
la batterie.
Le déchargement
de la batterie
cau- of
conjunction
with repairs,
maintenance,
cleaning
or scrapping,
must be total
collected
and disposed
sera
la
décharge
automatique
de
celle-ci
et
pourra
même
l’endommager.
3.
)
---General
notice
and
specification
before
use.
environment-friendly way and in accordance with the directives of respective countries. Such
must be carried out in areas intended for this purpose. Recyclable material should be taken care
6.6.3
Remise
en truck
service
The majority
of this
consists of steel, it can be completely recycled. Waste material in
specialized
authorities.
Environmentally
hazardous
waste, such as oil filters, batteries and electro
-Nettoyez
complètement
gerbeur;
conjunction
with repairs, maintenance,
cleaning le
or scrapping,
must be collected and disposed of in an
environment-friendly
way and
in
accordance
with environment,
theà directives
of respective
countries.
Such work incorrectly.
will
a negative
on pièces
the
or health,
if handled
have-Consultez
laeffect
liste
des
graisser;
must be carried out in areas intended for this purpose. Recyclable material should be taken care of by
-Nettoyez la batterie, graissez les électrodes de la batterie et branchez-la;
specialized authorities. Environmentally hazardous waste, such as oil filters, batteries and electronics,
-Rechargez
will have a negative
effect onla
thebatterie;
environment, or health, if handled incorrectly.
The
information
reported
herein
based
on data
available
at the timesiofbesoin;
printing. Our prod
-Contrôlez qu’il
n’y ait pas
d’eauisdans
l’huile
du moteur
et remplacez-la
-Vérifiez
s’il n’y
d’eau
dans
l’huile
si besoin;
) The
information
reported
hereina ispas
based
on 1data
available
at thehydraulique
time of printing. et
Ourremplacez-la
products
are
constantly
being
developed
and
renewed.
Therefore,
we
reserve
the right to modify our
-Mettez le gerbeur en route.
are constantly being developed and renewed. Therefore, we reserve the right to modify our own
2.
)
products
atmoment
any moment
prior innotice
and liability
sanction.
products at any
without prior without
notice and liability
any sanction.
As a result,in
it isany
suggested
to always verify possible updates and changes.
to always verify possible updates and changes.
53
As a result, it is sugge
These Operation Instructions of the truck are edited for you to completely acquire and master the
safety operation of the truck.
Faire fonctionner la batterie du gerbeur.
Specifications of different types of the trucks are described in these Operation Instructions. During
operation and maintenance, please apply the relevant parts for the type of the truck.
-S’il y avait un problème avec le système électrique, veuillez utiliser un nettoyant pour contact sur les connexion électriques exposées. Répétez cette opération afin d’éliminer la couche
d’oxydation sur les pièces de connexions de la carte de contrôle du timon.
---- Safetyla
specification
be observedveuillez
before use totester
avoid personal
injury.électromagnétique.
1. � Après
remise must
en service,
le frein
Safety specifications and special notices are marked with the following signs:
2.
3.
---- Notice must be observed before use to avoid equipment damage.
6.6.4Problèmes,
causes, solutions
)
---- General notice and specification before use.
Veuillez trouver ci-dessous les éléments pour diagnostiquer et éliminer les défauts simples qui
puissent
survenir lors de l’utilisation du gerbeur:
The majority of this truck consists of steel, it can be completely recycled. Waste material in
PROBLEMES
CAUSE must be collected and disposed of in anSOLUZIONI
conjunction
with repairs, maintenance, cleaning or scrapping,
environment-friendly way and in accordance with the directives of respective countries. Such work-Vérifiez les connexions de
must be carried out in areas intended for this purpose. Recyclable material should be taken care of by
specialized authorities. Environmentally hazardous -Batterie
waste, suchdéconnectée;
as oil filters, batteries and electronics,et branchez si nécessaire;
will have a negative effect on the environment, or health, if handled incorrectly.
-Commutateur de marche sur “0”;
la batterie
-Mettez sur “I”;
)The information reported herein is based on data available at the time of printing. Our products
are constantly being developed and renewed.
-Bouton we
d’urgence
estright
désactivé;
Therefore,
reserve the
to modify our own-Enclenchez-le;
products
at any moment
withoutpas
prior notice and liability in any sanction.
Le gerbeur
ne démarre
to always verify possible updates and changes.
-Batterie à plat;
As a result, it is suggested
-La poignée de timon n’est pas dans la
position “F”;
-Fusible endommagé
-Le gerbeur ne peut etre utilisé;
-Perte d’huile au niveau du système
hydraulique;
Foreword
-Vérifiez le niveau de la batterie et
rechargez-la si besoin;
- Mettez la poignée de timon dans la
position “F”;
-Contrôlez les fusibles FU et FU1
-Veuillez consulter la partie “Le gerbeur
ne démarre pas ;
(QJOLVK
-Inspectez-le;
Les fourches
se lèvent
pas lift pallet
-Fusible
endommagé;
le fusible FU2; please carefully
Welcome
to ne
use
this low
truck.
For your safety and -Contrôlez
correct operation,
1
this instruction book and warnings
on de
the
truck before
-Niveau
la batterie
à 20/30%;using it.-Veuillez recharger la batterie;
These Operation Instructions
safety operation of the truck.
Les fourches restent levées
-Mauvaise connexion ou micro-inter-Vérifiez le micro-interrupteur de sourupteur
soulèvement
endommagé;
et remplacez-le
si besoin;and
of
the de
truck
are edited
for youlèvement
to completely
acquire
-La valve de contrôle est bloquée par
-Vérifiez l’huile et nettoyez la valve.
du mauvais liquide ;
Changez l’huile si nécessaire;
maste
-La valve électromagnétique d’abaisse-
-Contrôlez-la et remplacez-la si besoin;
Specifications of different typesment
of est
theendommagée
trucks are
described
ou hors
d’usage; in these Operation Instructions. D
-Le micro-interrupteur de soulèvement -Eteignez le gerbeur et changez le
operation
and
Les fourches
nemaintenance,
restent pas levées please apply the relevant parts for the type of the truck.
est endommagé;
micro-interrupteur de soulèvement;
-Contrôlez le micro-interrupteur de la
Déplacement dans une seule direc-Mauvaise connexion du micro-interde timon
ainsi que le cable de
Safety
specifications and special
notices are marked with the poignée
following
signs:
tion
rupteur et du cable de connexion;
connexion;
-La batterie est en réserve, le frein
-Vérifiez le niveau de la batterie, le
Déplacement trop lent
électromagnétique est trop serré ou les frein électromagnétique ainsi que les
---- Safety specificationcables
mustrelatifs
be observed
before usecables;
to avoid personal injury.
1.
sont mal branchés;
-Le timon est endommagé;
-Remplacez-le;
Démarrage improvisé du gerbeur
2.
---- Notice must be observed
before use
tobouton
avoid equipment damage.
-Aucun réglement
avec le
-Réparez ou remplacez le bouton.
“MARCHE AVANT/ARRIERE”
�
3.
) ---- General notice and specification before use.
Si un problème persiste malgré ces solutions, veuillez-en informer le service après-vente.
54
The majority of this truck consists of steel, it can be completely recycled. Waste mater
Franz / Leo
Franz / Leo
7. Schema elettrico - Electric and Hydraulic diagram - Schéma électrique et hydraulique
55
8. Spaccati e lista di ricambi - Spare parts drawings
Liste des dessins et des piéces détachées
8.1 ETICHETTE – LABELS – AUTOCOLLANTS
PAG. 57
8.2 RICAMBI ESTERNI - EXTERIOR PARTS – PARTIES EXTERNES
PAG. 58
8.3 VANO BATTERIA - ELECTRIC COMPARTMENT BOX – COMPARTIMENT BATTERIE
PAG. 59
9. RUOTA MOTRICE - DRIVING WHEEL (3ELA-DC) – ROUE MOTRICE
PAG. 61
9.1 RUOTA MOTRICE - DRIVING WHEEL (MR240FR) - ROUE MOTRICE
PAG. 63
10.RUOTE STABILIZZATRICI - STEERING WHEEL - ROUES STABILISATRICES
PAG. 65
11.RULLI DI CARICO - LOAD ROLLERS - GALETS PORTEURS
PAG. 66
12.1 TIMONE CANBUS - CANBUS HANDLE - TIMON CANBUS
PAG. 67
12.2 RICAMBI TIMONE CANBUS - CANBUS HANDLE SPARE PARTS - PIECES DETACHEES TIMON CANBUS PAG. 68
13. TRASMISSIONE– TRANSMISSION - TRANSMISSION
PAG. 70
14.1 CIRCUITI E CAVI - CIRCUIT AND CABLES – CIRCUITS ET CABLES
PAG. 72
14.2 CIRCUITI CONTROLLO (TIMONE CANBUS) – CONTROLLING CIRCUIT (CANBUS HANDLE) CIRCUITS DE CONTROLE (TIMON CANBUS)
PAG. 73
14.3 PARTI ELETTRICHE UNIVERSALI - UNIVERSAL ELECTRIC PARTS LIST .
PIECES ELECTRIQUES UNIVERSELLES
PAG. 74
14.4 PANNELLO (TIMONE CANBUS) – CONTROLLER ASSEMBLY (CANBUS HANDLE) – CARTE
DE COMMANDE (CANBUS HANDLE) PAG. 76
14.5 TUBAZIONI OLIO – OIL PIPE ASSEMBLY – TUYAUX HUILE ( LEO1232, LEO1236)
PAG. 78
15.2 CILINDRO - CYLINDER ASSEMBLY – CYLINDRE
PAG. 79
16.1 IMPIANTO IDRAULICO - HYDRAULIC SYSTEM - SYSTEME HYDRAULIQUE
PAG. 80
16.2 IMPIANTO IDRAULICO - HYDRAULIC SYSTEM - SYSTEME HYDRAULIQUE (HYDRAPP)
PAG. 81
17.1 MONTANTE ESTERNO - OUTER MAST ASSEMBLY – MAT EXTERNE
PAG. 82
17.2 MONTANTE INTERNO - INNER MAST ASSEMBLY – MAT INTERNE
PAG. 83
17.3 CATENA - CHAIN - CHAINE ( LEO1232, LEO1236)
PAG. 84
17.5 FORCHE - FORKS - FOURCHES
PAG. 85
18. ACCESSORI – OPTIONAL PARTS – ACCESSOIRES
18.1 PEDANA – FOT PEDAL ASSEMBLY – PLATEFORME
PAG. 86
18.2 KIT BRACCIOLI (MODELLO VECCHIO) - PROTECTIVE ARM ASSEMBLY (OLD TYPE) KIT POIGNEES PROTECTRICES (ANCIEN MODELE)
PAG. 97
18.3 KIT BRACCIOLI(MODELLO NUOVO - PROTECTIVE ARM ASSEMBLY (NEW TYPE) KIT POIGNEES PROTECTRICES (NOUVEAU MODELE)
PAG. 89
18.4 POGGIACARICHI - LOAD BACKREST – GRILLE DE SOUTIEN
PAG. 90
56
8.1 ETICHETTE – LABELS – AUTOCOLLANTS
Serial No
Description
Quantity
1
Hoisting Position Label
2
2
Safety Label
2
3
Load Capacity Label
2
4
CE Label
2
57
Note
8.2 RICAMBI ESTERNI - EXTERIOR PARTS – PARTIES EXTERNES
Serial
No
Part No
Description
Quantity
Note
1
Serial
2
No
422120047
Part No
422420041
Cover kits of Electric Box
Description
Screw M10
1
Quantity
2
Note
3
1
4
2
422040409
422120047
422120269
422420041
Nut Box
CoverTraveling
kits of Electric
Safety
ScrewBoard
M10
2
1
1
2
3
422120270
422040409
422120271
422120269
Safety Board
Traveling
Nut
Safety
Safety Board
Board
1
2
1
1
422120272
422120270
422120273
422120271
Safety
Safety Board
Board
Safety
Safety Board
Board
1
1
1
1
6
5010506016C0
422120272
503010058
422120273
Phillips
Screw
M6×16
Safety
Board
Washer
6
Safety
Board
6
1
6
1
7
5
506030109
5010506016C0
Rubber
Washerφ20×φ6.5×3
Phillips
Screw M6×16
12
6
6
503010058
Washer 6
6
7
506030109
Rubber Washerφ20×φ6.5×3
2
12
4
5
2
58
LEO1216
LEO1229
LEO1229FFL
LEO1216
LEO1232
LEO1229
LEO1236
LEO1229FFL
LEO1232
LEO1236
8.3 VANO BATTERIA - ELECTRIC COMPARTMENT BOX – COMPARTIMENT
BATTERIE
59
Serial No
Part No
Description
Quantity
1
422120046
Cover of Battery Box
1
2
D12070024
Switch Fixing Holder
1
3
502990010
Traveling Nut 10
4
4
422420042
Screw M10
4
5
5010806012C0
Socket Head Screw M6×12
4
6
503020022
Spring Washer 6
4
7
503010058
Washer 6
4
8
D12070025
Cable Clip Holder
1
9
503010052
Washer 4
4
10
505020043
Split Pin 4×45
2
11
505040002
Split Pinφ1×8
4
12
D12070022
Hinged Frame
2
13
503010056
Washer 5
8
14
503020020
Spring Washer 5
8
15
5010505016C0
Phillips Screw M5×16
8
16
502030023
Hexagonal Head Jam NutM5
8
17
422120274
Battery Box
1
18
422420042
Screw M10×20
4
19
D12070020
Fixing Plate
1
20
502030032
Nut M8
7
21
503010085
Washer 8
7
22
422120275
Protective Plate
1
23
5010608030C1
Phillips Screw M8×30
7
60
Note
9. RUOTA MOTRICE - DRIVING WHEEL（3ELA-DC) – ROUE MOTRICE
Serial
No
Part No
Description
Quantity
1
G010401001
Retaining Ring
1
2
G010401002
Bearing
1
3
G010401003
Shaft
1
4
G010401004
Gear Shaft
1
5
G010401005
Deceleration Box
1
6
G010401006
Gear
1
7
G010401007
Retaining Ring
1
61
Note
▲
8
G010401008
Retaining Ring
1
9
G010401009
Shaft
1
10
G010401010
Shaft
1
11
G010401011
Retaining Ring
1
12
G010401012A
Motor
1
13
G010401013
Screw
5
14
G010401014
Bearing
1
15
G010401015
Gear
1
16
G010401016
Ring
1
17
G010401017
Annual Gear
1
18
G010401018
Bearing
1
19
G010401019
Retaining Ring
1
20
G010401020
Bearing
1
21
G010401021
O-ring
1
22
G010401022
Cap
1
23
G010401023
Wheel
1
24
G010401024
Washer
6
25
G010401025
Screw
6
26
G010401026
Dust Ring
1
27
G010401027
Cap
1
28
G010401028
Washer
6
29
G010401029
Screw
6
30
G010401030
Gear Box
1
31
G010401031
Washer
11
32
G010401032
Screw
11
33
G010401033
Dust Ring
1
34
G010401034
Washer
1
35
G010401035
Electromagnetic Brake
1
36
G010401036
Screw
3
37
G010401037
Screw
3
38
G010401038
Washer
3
39
G010401039
Cap
1
40
G010401040
O-ring
1
41
G010401041
Screw
1
42
G010401042
Washer
1
43
G010401043
Polar Shoe
1
44
G010401044
Socket Head ScrewM5X12
2
Remarks：1.Those with ▲ can not be provided alone.
2. The spare parts for gears need to be provided by pairs.
62
6
▲
▲
9.1 RUOTA MOTRICE - DRIVING WHEEL（MR240FR） - ROUE MOTRICE
63
Serial No
Part No
Description
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
A
5010406014C0
G250402001
501990109
G250402002
504040034
349010118
505020047
G250402003
G250402004
G250402005
349010100
G250402006
G250402007
G250402008
G250402009
349010100
504040026
G250402010
5010406060C0
G250402011
349010096
G250402012
G250402013
G250402014
349010098
G250402015
G250402016
G250402017
622020090
G250402018
5010408016C0
G250402019
G250402020
G250402021
G250402022
G250402023
G250402024
5010604010C0
502030023
G250402025
G250402026
5010405018C0
504060001
502030025
G250402027
G250402028
G250402029
G250402030
50101005010
G250402031
G250402032
G250402033
G250402034
G250402035
G250402036
50101005045
G250402037
G250402038
G250402039
504060005
504070105
G250402040
G250402041
Socket Head Screw 8.8 M6 x 14
Wheel
Seal 140 x 180 x 12
Braking Circle
Ø180 Locking clip
16024 C2 Bearing
Ø5 x 20 Pin
Inner Gear Z=99
Washer
Outer Cover
6006 Bearing
Speed-changing Gear Z=80
Flat Key 10 x 8 x 18
Gear Z=14
Bearing Washer Ø30 x 42
Bearing 6006
Locking clip Ø55
Cap Ø55 x 4
Socket Head Screw 8.8 M6 x 60
Bearing 6002 2RS
Locking clip Ø15 E
Motor Gear Axle Z=18
Seal Ø20 x 32 x 7
Motor Flange
Bearing 6004 ZZCM
Flat Key 5 x 5 x 18
Motor Rotor
Supporting Screw M6 x 168
Bearing 6201 ZZ
Field Winding
Socket Head Screw 10.9 M8x 16
Pole shoe
Driving Motor Case
Electric Brush Fixing Board
Electric Brush 10 x 12，5 x 22，5 M19
Spring of Electric Brush
Split Retaining Ring Ø4
Phillips Screw 8.8 M4x 10
Nut 6S M5
Electric Brush Fixing Cap
Socket Washer Ø5
Socket Head Screw 10.9 M5x 18
Split Retaining Ring Ø6
Nut 6S M6
Protective Cover
Polar End
Washer
Flange of Brake
Hexagonal Head Screw 8.8 M5x 10
Wheel Hub
Locking Clip Ø14 E
Bearing Disk
Brake Disk
Adjusting Screw
Electromagnetic Coil
Hexagonal Head Screw 8.8 M5x 45
Spring
Pin
Disc-like Screw
Split Retaining Ring Ø5
8 X 2,62 2-134
O-ring 47,30
DC Motor
E/m Brake Block 10N-M
Quan
tity
10
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
3
1
1
1
1
1
1
2
1
2
1
1
8
4
1
1
4
4
4
4
4
1
4
4
2
2
1
4
1
1
4
1
1
1
1
3
1
3
4
4
1
3
3
1
1
Remarks：The spare parts for gears need to be provided by pairs.
64
Note
▲
10.RUOTE STABILIZZATRICI - STEERING WHEEL - ROUES STABILISATRICES
Serial
No
1
Part No
Description
Quantity
422100034
Linking Plate
2
2
503010022
Washer M12
8
3
503020008
Elastic Washer 12
8
4
5010412035C0
Socket Head Screw M12×35
8
5
506060022
Grease Cup M6
2
6
30916400598
Dust Ring
2
7
349010158
Bearing 8111
2
8
349010145
Bearing 7205E
2
9
422120204
Cover
2
10
502060002
Screw M20×1.5
2
11
D01180002
Frame of Wheel
2
12
502040016
Hexagonal Head Jam Screw M14
2
13
422120099
Washer φ20.5×φ28×3
4
14
349010118
Bearing 60204
4
15
339120001
Axle Sleeve φ20×φ15×62.5
2
16
G220401001
Wheel φ150×54
2
17
50101014100
Hexagonal Head Bolt M14×100
2
G220401002
Steering Wheel kit
2
65
Note
11.RULLI DI CARICO - LOAD ROLLERS - GALETS PORTEURS
Serial
No
1
Part No
Description
Quantity
G220402001
Axle (1)φ20×124
2
2
505020044
Elastic Pin φ4×50
2
3
503010039
Washerφ26×φ20×4
4/8
4
349010118
Bearing 60204
4/8
5
G220402002
Wheelφ80×93
2
6
G220402003
Axle (2)φ20×96
4
7
505020051
Elastic Pin φ5×35
8
8
G220402004
Linking Plate
4
9
G220402005
Loading wheelφ80×70
4
66
Note
12. TIMONE CANBUS - CANBUS HANDLE - TIMON CANBUS
12.1
Serial No
Part No
Description
Quantity
1
422120226
Socket Head Screw M8×20
2
2
503020023
Elastic Washer 8
2
3
422120008
Handle Arm
1
4
5010408016C0
Socket Head Screw M8×16
1
5
302990020
Air Spring (250N)
1
6
501990040
Socket Head Screw M8*15
4
7
G010102000
Cover
1
8
506030031
Anti-vibration Pad
1
9
5010406010C0
Screw M6×10
2
10
339010038
Bushing 23/19*17*10
2
11
301703006
Axle φ17×71
1
12
505020005
Elastic Pin φ4×24
1
13
D01180001
Handle Joint
1
14
5010410016C0
Screw M10X16
2
15
506030021
Dust Cover
1
G010102032
CANBUS Control Handle
Assembly
1
67
Note
12.2 RICAMBI TIMONE CANBUS - CANBUS HANDLE SPARE PARTS - PIECES
14.1
DETACHEES TIMON CANBUS
68
Serial No
Part No
Description
Quantit
y
1
G010102007
Driving Button (Left)
1
2
G010102008
Horn Button
1
3
G010102009
Spring for Horn Button
5
4
G010102010
Bushing
2
5
G010102011
Magnetic Substance
4
6
G010102012
Spring for Emergence
Reversing
4
7
5010406010C0
Socket Head Screw M6X10
3
8
5010403016C0
Socket Head Screw M3X16
2
9
503010046
Washer 3
2
10
G010102013
Driving Button (Right)
1
11
G010102014
Axle for Driving Button
1
12
G010102015
PCB Board Clip
1
13
G010102016
Sensor
2
14
G010102017
Handle Cover(Up)
1
15
G010102018
Handle Cover(Down)
1
16
G010102019
Lifting Button(Left)
1
17
G010102020
2
18
G010102021
Magnetic Substance Fixing
Plate
Torsion Spring
19
G010102022
Seat for Emergency Switch
1
20
G010102023
Cover for Emergency
Switch
1
21
G010102024
Cover for Choosing Button
1
22
G010102025
Lifting Button(Right)
1
23
G010102026
Screw ST4.2X25
1
24
G010102027
LED Light
1
25
G010102028
LED Light Seat
1
26
G010102029
Torsion Spring for Driving
Button (Right)
1
27
G010102030
Torsion Spring for Driving
Button (Left)
1
28
G010102031
Printed Circuit Board
1
Remarks：Those with ▲ can not be provided alone.
69
2
Note
▲
.
14.2
13 TRASMISSIONE– TRANSMISSION - TRANSMISSION
70
Serial No
Part No
Description
Quantity
1
506050019
Sleeve Ø 50× Ø 70×45
1
2
349010159
Bearing 8111
1
3
302010201
Spring
1
4
422120036
Spring Sleeve
1
5
504040028
Split Retaining Ring 70
2
6
506050020
Guiding Sleeve Ø 70× Ø 50×47
1
7
351080093
Axle with Flange
1
351080108
Axle with Flange
1
8
D06080088
Hood, reinforce (A)
1
9
D06080089
Hood, reinforce (B)
1
10
5010410010C0
Socket Head Screw M10×10
2
11
503020006
Spring Washer 10
7
12
5010410025C0
Screw M10×25
6
13
502030033
Nut M10
1
14
5010410050C0
Socket Head Screw M10×50
1
15
5010410030C0
Socket Head Screw M10×30
4
16
17
50101012050
Hexagonal Head Screw M12×50
4
503020007
Spring Washer 10
4
503020009
Spring Washer 12
4
G220403001
Driving Wheel Assembly
1
G250402001
Driving Wheel Assembly
71
1
Note
Type B
3ELA -DC
MR240FR
3ELA -DC
MR240FR
3ELA -DC
MR240FR
3ELA -DC
MR240FR
14.1
15.CIRCUITI E CAVI - CIRCUIT AND CABLES – CIRCUITS ET CABLES
Serial No
Part No
Description
Quantity
Note
1
L2202001
1
European
Driving Wheel
2
L2201002
Cable of Driving Wheel
Motor
Cable of Pump Motor
3
L2201003
Cable of Main Contactor
1
4
L2201004
Cable of Controller
1
5
L2201005
Fuse F+
1
6
L0201005
Cable of Battery
1
72
1
210AH
15.1 CIRCUITI CONTROLLO (TIMONE CANBUS) – CONTROLLING
CIRCUIT（CANBUS HANDLE） - CIRCUITS DE CONTROLE (TIMON CANBUS
15.1 CIRCUITI CONTROLLO (TIMONE CANBUS) – CONTROLLING
14.2
CIRCUIT（CANBUS HANDLE） - CIRCUITS DE CONTROLE (TIMON CANBUS
Serial
No
1
Serial
No
2
1
3
2
Part No
Description
Quantity
Note
30914100011
Part No
Cable Description
of Control Circuit
1
Quantity
Note
30914900007
30914100011
30914800005
30914900007
Cable of Handle
Cable of Control Circuit
Cable of Electromagnetic
CableBrake
of Handle
Cable of Electromagnetic
Brake
Cable of
of Electromagnetic
Speed Limiting
Cable
Switch
Brake
Cable
of
MicroLimiting
Switch
Cable of Speed
Switch
Cable of Micro Switch
1
1
1
1
3
30914800006
30914800005
43
30914800012
30914800006
45
30914800026
30914800012
5
30914800026
73
18
1
1
1
1
European Driving
Wheel
Chinese Driving
European
Driving
Wheel
Chinese Driving
Wheel
15.3
14.3 PARTI ELETTRICHE UNIVERSALI - UNIVERSAL ELECTRIC PARTS LIST .
PIECES ELECTRIQUES UNIVERSELLES
74
Serial No
Part No
Description
Quantity
Note
1
30910100009
Charger 24V/30A
1
European(English)
2
30901200002
Battery D-210S
1
3
Socket Head Screw M8×16
4
4
5010408016C
0
503020023
Plastic WasherΦ8
4
5
30909100009
REMA Connector 95199-00
1
6
30909100010
REMA Connector 95342-01
1
7
Socket Head Screw M4×25
4
8
5010404025C
0
30906300052
Micro Switch XZ-15GWR2-B3
2
9
30905100003
Battery Indicator 803
1
10
30906300023
Cover of Micro Switch
2
11
422420032
Cable Clip
2
12
Phillips Screw M5*12
2
Socket Head Screw M4×25
2
14
5010605012C
B
5010404025C
0
30906300004
Micro Switch RZ-15GW2-B3
1
15
30906200003
Key Switch LKS-101A
1
16
30906100001
Power Switch(New Type)
1
17
G020101001
Connector Holder
1
18
503020019
Elastic Washer Φ4
2
19
Phillips Screw M4×10
2
Socket Head Screw M6X16
6
21
5010604010C
0
5010406016C
0
30913300004
CL Plastic Cable Clip B
3
22
30906600006
Horn125 24V
1
23
5010406030C
0
30913300003
Socket Head Screw 6*30
2
CL Plastic Cable Clip A
1
13
20
24
75
Two Pins
15.4
14.4 PANNELLO (TIMONE CANBUS) – CONTROLLER ASSEMBLY (CANBUS
HANDLE) – CARTE DE COMMANDE (CANBUS HANDLE)
76
Serial No
Part No
Description
Quantity
1
30911100020
Fuse Holder SYY
1
2
30911100012
Fuse 200A
1
3
5010504 018C0
Phillips Screw M4×18
2
4
5010604010C0
Phillips Screw 4×10
2
5
503020019
Elastic WasherΦ4
2
6
G110101001
Connector Holder
1
7
G010101005
10A Fuse
1
8
5010504030C0
Phillips Screw M4X30
4
9
G010102004
Fuse Holder
1
10
5010406016C0
Socket Head Screw M6×16
3
11
503020021
Elastic WasherΦ6
3
12
503010058
WasherΦ6
3
13
30902200030
Controller 1243-4381
1
14
5010408016C0
Socket Head Screw M8×16
3
15
503020023
Elastic WasherΦ8
3
16
503010062
WasherΦ8
3
17
5010504005S0
Phillips Screw M4×5
2
18
5010504010C0
Phillips Screw M4×10
2
19
503020019
Elastic WasherΦ4
2
20
G010101003
Main Contactor Holder
1
21
5010403025C0
Socket Head Screw M3×25
2
22
30907200007
Relay ARL2F
1
23
G22050001
Alum. Board
1
24
30907100002
Contactor SW80
1
G22060004
Controller Assembly
1
77
Note
No
15.5 TUBAZIONI OLIO – OIL PIPE ASSEMBLY – TUYAUX
HUILE（LEO1229
、LEO1232、LEO1236）
15.5 TUBAZIONI
15.5
OLIO
– OIL PIPE
OLIOASSEMBLY
– OIL
PIPE –ASSEMBLY
TUYAUX – TUYAUX
14.5 TUBAZIONI
HUILE（LEO1229
HUILE（LEO1229
、LEO1232、LEO1236）
、LEO1232、LEO1236）
Serial No
1 No
Serial
Part
No
Part No
422020289
Part No Description
Description
Quantity
Note
90°JointQuantity
Description
1
Quantity
Note
Note
1
A8-Ⅱ-1300
318A0821300N00
Oil Pipe
422020289
12
422020289 90°JointHigh Pressure
90°Joint
1
32
504070022
O-ring
11×1.9
318A0821300N00
318A0821300N00
High Pressure Oil
High
Pipe
Pressure
Oil Pipe
1
A8-Ⅱ-1300
12
504070022
34
422020073 O-ring 11×1.9 O-ring
Joint
504070022
11×1.92
21
422020073
45
503030008
422020073
1
503030008
56
G110203006
503030008
G110203006
67
Joint
Seal
Joint16
1
Seal 16 Safety Shut-off
Seal 16 Valve
1
1
351080097
G110203006
Safety Shut-off Valve
SafetyCylinder
Shut-off Valve
1
1
A8-Ⅱ-1300
LEO1229
351080097
7
351100008
351080097
Cylinder
Cylinder
1
LEO1229
1
LEO1232
LEO1229
351100008
351080101
351100008
Cylinder
Cylinder
Cylinder
1
LEO1232
1
LEO1236
LEO1232
8
351080101
422160040
351080101
Fixing Plate
Cylinder Cylinder
Cylinder
1
1
LEO1236
LEO1236
98
422160040
503020007
Elastic Washer
10
422160040
Cylinder FixingCylinder
Plate
Fixing Plate
1
10
5010210025AB
Hexagonal
Head Screw
503020007
9
503020007
Elastic Washer
10
Elastic Washer
10
2
M10×25
5010210025AB
10
5010210025AB
Hexagonal HeadHexagonal
Screw
Head Screw
2
11
5010212025AB
Hexagonal Head Screw
M10×25
M10×25
M12×25
5010212025AB
11
5010212025AB
Hexagonal HeadHexagonal
Screw
Head Screw
1
12
503020009
Elastic Washer 12
M12×25
M12×25
503020009
12
503020009
Elastic Washer 12
Elastic Washer 12
1
78
23
12
2
2
1
1
1
1
15.2 CILINDRO - CYLINDER ASSEMBLY – CYLINDRE
16.2
Serial No
Part No
Description
Quantity
Note
1
G220202002
Piston Rod
1
LEO1216
G220201001
Piston Rod
1
LEO1229
Serial No
Part No
G24020001
Description
Piston Rod
Quantity
1
Note
LEO1229FFL
1
G220202002
G24020002
Piston Rod
1
LEO1216
LEO1232
G220201001
G24020003
Piston Rod
1
LEO1229
LEO1236
Serial
2 No
G24020001
Part No
G110203002
Piston Rod
Description
O-ringφ25X3.1
1
Quantity
LEO1229FFL
Note
31
1
4
G24020002
G220202002
504070101
Piston Rod
O-ringφ45X3.1
1
LEO1232
LEO1216
G24020003
G220201001
G220201002
Piston Rod
1
LEO1236
LEO1229
52
G110203002
G24020001
G220201003
Piston Rod
GuidingO-ringφ25X3.1
Sleeveφ45Xφ40X10
1
LEO1229FFL
63
504070101
G24020002
G110203005
O-ringφ45X3.1
Piston Rod
Y-ringφ45Xφ35X6
1
LEO1232
74
G220201002
G24020003
G220201004
Piston
Rod
Jam Nut
21
LEO1236
852
G220201003
G110203002
G220202004
GuidingO-ringφ25X3.1
Sleeveφ45Xφ40X10
Cylinder
1
LEO1216
63
G110203005
504070101
G220201005
Y-ringφ45Xφ35X6
O-ringφ45X3.1
Cylinder
1
LEO1229
74
G220201004
G220201002
G24020004
Jam Nut
Piston
Rod
Cylinder
2
1
LEO1229FFL
5
88
6
G220202004
G220201003
G24020005
Guiding Sleeveφ45Xφ40X10
Cylinder
1
LEO1216
LEO1232
G220201005
G110203005
G24020006
Cylinder
Y-ringφ45Xφ35X6
1
LEO1229
LEO1236
97
G24020004
G220201004
G25020014
Cylinder
Jam Rc1/8
Nut
Screw
2
1
LEO1229FFL
8
10
G24020005
G220202004
G220201006
Cylinder
Nut
1
LEO1232
LEO1216
11
G24020006
G220201005
G110203009
Cylinder
Guiding Sleeveφ40Xφ44X10
1
LEO1236
LEO1229
9
12
G25020014
G24020004
504080020
Screw
Rc1/8
Cylinder
Dust Ring
d40X48-5/6.5
1
LEO1229FFL
10
G220201006
G24020005
Nut
Cylinder
1
LEO1232
11
G110203009
G24020006
Guiding Sleeveφ40Xφ44X10
Cylinder
1
LEO1236
26
12
9
504080020
G25020014
Dust Ring
d40X48-5/6.5
Screw
Rc1/8
1
10
G220201006
Nut
1
11
G110203009
Guiding Sleeveφ40Xφ44X10
1
12
504080020
26
Dust Ring d40X48-5/6.5
79
1
16.1
17. IMPIANTO IDRAULICO - HYDRAULIC SYSTEM - SYSTEME HYDRAULIQUE
Serial No
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
Part No
G22030001
G22030002
G22030003
G22030004
G22030005
G22030006
G22030007
G22030008
G22030009
G22030010
G22030011
G22030012
422120167
351020001
G11030018
5010408010B0
Description
Valve Body
Connector
Electromagnetic Valve
Gear Pump
Oil Suction Pipe
Filter Screen
Oil Return Pipe
Initiating Relay
Linking Plate
Jam Ring
Motor
Carbon Brush (kit)
Oil Tank
Air Plug
Washer 8
Socket Head Screw
Remarks：Those with ▲ can not be provided alone.
80
Quantity
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
2
Note
▲
▲
▲
▲
M8X10(8.8)
17.1
16.2 IMPIANTO IDRAULICO - HYDRAULIC SYSTEM - SYSTEME
HYDRAULIQUE（HYDRAPP）
Serial No
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
Part No
G11030001
G11030002
G11030003
G11030004
G11030005
G11030006
G11030007
G11030008
G11030009
G11030010
G11030011
G11030012
G11030013
G11030014
G11030015
G11030016
G11030017
422120164
351020001
G11030018
5010408010B0
Description
Initiating Relay
Carbon Brush (kit)
Motor
Screw Plug
Valve Body
Electromagnetic Valve
Speaking Valve
Screw
Flow Controlling Valve
Bolt
Relief Valve
O-ring
Oil Return Pipe
Oil Return Pipe
Gear Pump
Oil Suction Pipe
Filter Screen
Oil Tank
Air Plug
Washer 8
Socket Head Screw
81
Quantity
1
1
1
1
1
1
1
4
1
1
1
1
1
1
1
1
1
1
1
2
2
Note
M8X10(8.8)
18. MONTANTE ESTERNO - OUTER MAST ASSEMBLY – MAT EXTERNE
17.1
Serial No
Part No
Description
Quantity
1
349010005
Roller
2
2
D142401001
Outer Mast
1
LEO1216
Serial No
Part No
D142401002
Description
Outer Mast
Quantity
1
Note
LEO1229
1
349010005
D142401003
Roller
Outer
Mast
12
LEO1229FFL
2
2
D142401001
D142401004
Outer Mast
1
LEO1216
LEO1232
D142401002
D142401005
Outer Mast
1
LEO1229
LEO1236
D142401003
Outer Mast
1
LEO1229FFL
D142401004
Outer Mast
1
LEO1232
D142401005
29 Mast
Outer
1
LEO1236
82
Note
17.2 MONTANTE INTERNO - INNER MAST ASSEMBLY – MAT INTERNE
Serial No
Part No
Description
Quantity
Note
1
D142402001
Inner Mast
1
CLB1229
Serial No
D142402002
Part No
Inner Mast
Description
1
Quantity
CLB1229FFL
Note
11
D142402003
D142402001
Inner Mast
1
CLB1232
CLB1229
LEO
D142402004
D142402002
Inner Mast
1
LEO
CLB1236
CLB1229FFL
2
349010013
D142402003
Roller
Inner
Mast
12
CLB1232
3
5010504010C0
D142402004
Phillips
Screw
M4×10
Inner
Mast
14
CLB1236
24
503020019
349010013
Washer
Roller 4
24
35
503010052
5010504010C0
PhillipsWasher
Screw 4M4×10
4
64
D142402005
503020019
Stopper
Plate
Washer
4 (2)
41
57
D142402006
503010052
Stopper
Plate
Washer
4 (1)
41
6
D142402005
Stopper Plate (2)
1
7
D142402006
Stopper Plate (1)
1
30
83
17.3 CATENA - CHAIN - CHAINE（LEO1229、LEO1232、LEO1236）
17.3 CATENA
17.3
- CHAIN
CATENA
- CHAINE（LEO1229、LEO1232、LEO1236）
- CHAIN - CHAINE（LEO1229、LEO1232、LEO1236）
No
Serial No
Part No
Description
1 No
506030061
CushionQuantity
Serial
Part
No
Part No
Description Description
C0420003501
Wheel Seat1
506030061
12
506030061
Cushion ChainCushion
32
502020018Chain Wheel
Hexagonal
Head Seat
Screw
C0420003501
C0420003501
Seat
Chain Wheel
1
43
5010416030C0
Socket
Head Screw
M16×30
502020018
502020018
Hexagonal Head
Hexagonal
Screw
Head Screw
2
5
5010606008C0
Phillips
5010416030C0
4
5010416030C0
Socket Head Screw
Socket
M16×30
HeadScrew
ScrewM6×8
M16×30
2
301703009
5010606008C0
56
5010606008C0
Phillips Screw Phillips
M6×8 Axle
Screw M6×8
1
351080065
301703009
67
301703009
Axle Adjusting
AxleWasher1
Quantity
Note
1
Quantity
Note
11
Note
12
22
M16×1.5
12
22
φ25×φ32×2
349010120
Bearing 60205
351080065Adjusting Washer
Adjusting
Washer2
422160007
Chain Wheel
349010120 Bearing 60205 Bearing
60205 2
10
422160007
9
349030125
10
349030125
Chain
LH1234(P=19.05)
422160007 Chain Leaf
Wheel
Chain
Wheel 1
349030107
Leaf Chain
Chain LH1234(P=19.05)
LH1234(P=19.05)
349030125
Leaf Chain LH1234(P=19.05)
Leaf
1
349030107
11
349030003
349030003
Leaf
349030107
Leaf Chain LH1234(P=19.05)
Leaf Chain
Chain LH1234(P=19.05)
LH1234(P=19.05)
1
505040030
SplitLH1234(P=19.05)
Pinφ2X18 1
349030003
Leaf Chain LH1234(P=19.05)
Leaf Chain
12
505040030
11
13
301799007
12
301799007
Axleφ8X40
505040030 Split Pinφ2X18Split
Pinφ2X18 4
505040014 Axleφ8X40 Split
Pin 3.2*202
301799007
Axleφ8X40
14
505040014
13
15
422160020
14
422160020Split Pin 3.2*20
Chain
Rod 1
505040014
Split
Pin 3.2*20
503010026
WasherRod
16 1
422160020 Chain Rod
Chain
16
503010026
15
502040017
503010026
Jam16Nut1M16
WasherSocket
16 Head
Washer
11
11
502040017
16
502040017
Socket Head Jam
Socket
Nut Head
M16 Jam Nut1M16
1
31
M16×1.5
21
11
87
351080065
98
349010120
84
M16×1.5
1
2
1
1
φ25×φ32×2
φ25×φ32×2
LEO1229
LEO1229
11
1
LEO1232
1
LEO1232
LEO1229
LEO1236
LEO1232
41
LEO1236
42
LEO1236
1
2
1
1
17.5 FORCHE_ FORKS_ FOURCHES
17.5 FORCHE_- FORKS_- FOURCHES
17.5
Serial No
Part No
Description
Quantity
1
D142404001
Fork Frame Assembly
1
Serial No
Part No
D142404002
Fork Description
Frame Assembly
Quantity
1
Note
LEO1216
1
D142404001
D142404003
Fork Frame Assembly
1
LEO1229FFL
2
D142404002
349010005
Fork Frame
Assembly
Roller
14
LEO1216
3
D142404003
5010504010C0
Fork Frame
Assembly
Phillips
Screw
M4×10
21
LEO1229FFL
LEO1216
42
349010005
503020019
Roller 4
Washer
24
LEO1216
53
5010504010C0
503010052
PhillipsWasher
Screw 4M4×10
2
LEO1216
46
503020019
D142402005
Washer
4
Stopper
Plate(2)
21
LEO1216
5
503010052
Washer 4
2
LEO1216
6
D142402005
Stopper Plate(2)
1
LEO1216
85
Note
18. ACCESSORI – OPTIONAL PARTS – ACCESSOIRES
18.1 PEDANA – FOT PEDAL ASSEMBLY – PLATEFORME
Serial No
Part No
Description
Quantity
1
2
3
4
D12030001
5010216080A0
302990036
5010208020A0
1
2
46
1
5
6
506050022
502040030
7
8
9
10
11
12
13
14
D14250001
302990021
501990096
422170024
505020009
506030123
5010412035C0
502040012
Foot Pedal
Screw M16×80(8.8)
Disc-like Spring
Socket Head Screw
M8×20(8.8)
Bushing
Socket Head Jam Nut
M16
Linking Plate
Air Spring
Anti-vibration Bushing
Axle
Elastic Pin
Rubber Pad
Screw M12X35(8.8)
Socket Head Jam Nut
M12
86
Note
M16×80(8.8)
M8×20(8.8)
2
2
M16
1
1
3
1
1
1
3
3
M12X35(8.8)
M12
18.2 KIT BRACCIOLI (MODELLO VECCHIO) - PROTECTIVE ARM ASSEMBLY
(OLD TYPE) - KIT POIGNEES PROTECTRICES (ANCIEN MODELE)
87
Serial No
Part No
Description
Quantity
1
422420106
Protective Arm Kit(Left)
1
2
301703005
Pin
2
3
301703001
Locking Axle
2
4
422120058
Hand wheel (A)
2
5
505020047
Elastic Pin 5×20
2
6
302010130
Pressure Spring
2
7
422420108
Arm Joint(Left)
1
8
301703008
Axle
2
9
505020095
Elastic Pin 6×40
2
10
5011106012C0
Screw M6×12
2
11
504030006
Axial Spring Collar 14
2
12
422120056
Hand wheel (B)
2
13
302010118
Pressure Spring
2
14
505020074
Elastic Pin 4×16
2
15
301703002
Locking Axle
2
16
422420110
Arm Seat(left)
1
17
503020007
Elastic Washer 10
8
18
5010410045C0
Socket Head Screw M10×45
8
19
505020061
Elastic Pin 6×50
2
20
5011106008C0
Screw M6×8
2
21
422420111
Arm Seat(right)
1
22
422420109
Arm Joint(right)
1
23
422420107
Protective Arm Kit(right)
1
88
Note
18.3 KIT BRACCIOLI(MODELLO NUOVO - PROTECTIVE ARM ASSEMBLY (NEW
TYPE) - KIT POIGNEES PROTECTRICES (NOUVEAU MODELE)
Serial No
Part No
Description
Quantity
1
422420112
Protective Arm Kit(Left)
1
2
422120107
Pin
2
3
422120106
Locking Axle
2
4
422120058
Hand wheel
2
5
505020047
Elastic Pin 5×20
2
6
501990048
Screw M3*6
2
7
C0420004601
Arm Joint(Left)
1
8
505030048
Pin Type B 6×40
2
9
302010218
Pressure Spring1.4*19.4*25.4
2
10
503020010
Axial Spring Collar 14
2
11
422420114
Arm Seat(Left)
1
12
503020007
Spring Washer 10
8
13
5010810020C0
Screw M10×20
8
14
422420115
Arm Seat(right)
1
15
C0420004601
Arm Joint(right)
1
16
422420113
Protective Arm Kit(right)
1
89
Note
18.4 POGGIACARICHI - LOAD BACKREST – GRILLE DE SOUTIEN
Serial
No
1
Part No
Description
Quantity
422160080
Load-backrest
1
2
5010210021A0
2
3
503010020
Hexagonal Head Screw
M10X20(8.8)
Washer 10
90
2
Note
SEDE/HEADQUARTERS
ULIVIERI RICAMBI S.r.l. Via Massa - Avenza, 36 - 54100 Massa
Tel. + 39 0585 794311 Fax +39 0585 794360
www.ulivieriricambi.it - [email protected]
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